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    Reveco Freezer

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    Reveco Freezer

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    4 views21 pages

    Reveco Freezer

    Uploaded by

    Matheus Zilio

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    © All Rights Reserved
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    Fran gr neve. n210 REVCO Chest and Upright Freezers Legaci Installation and Operation Manual Table of Contents About Legacl®.... ec e cece eee e teeters 1 Safety Considerations ..............6..s eee 1 General Recommendations .......+-.-++.++++ 1 Pre-Installation .... 66... eee eee rete eee ee eee 1 Installation... . cece ec ere cece eee eee eee 2 Operation (Ultima™ and Elite™ Freezers) ....... 4 Operation (Value™ Freezers) .............06-- 9 Operation (Countertop Freezers) .. . Maintenance and Troubleshooting Chart Recorders . Optional Equipment 30125H01 Rev F Accessories. ....... 6.0.0. eee eee eee eee 13 © 2001 Revco PuiunUSA Warranty cic cai triinrs secre 17 Installation and Operation Chest and Upright Freezers Table of Contents 1 About Legacl® Cryogenic Models. Safety Precautions .... son General Recommendations. 441 Inlial Loading 5 Pre-installation .......00+ 5. Unpacking 6 Installation .......0665 6.1 Location 62 Wiring... 63 Loveling 6.4 Door Operation (Upright Models) 64.1 Opening the Door 642 Closing the Door 6.8 Pressure Equalization Port 7 Operation (Ultima Il-9 and Elite-§ Freezers) ........4005 71 Control Panel Features 72 SWMUP veeeecrereeereesee Turing the Power On. ‘Setting the Cabinet Temperature Sotting the Alam ....ssssesseseeeevsee ‘Alarm Resot & Status Lights (Ultima I, ‘Alarm Test (Ultima Il and Elite Freezers)... 7.3 Backup System (Optional) ...... eee 7.84 Op and Ne Procautions .... 7.32 Installation 733 Operation 734 Systom Sats Lights 8 Operation (Value Freezers) 8.1 ControlPanel Features 82 StartUp .. 82.1 Turning the Power On 822. Sotingtho Cabinet Tamperare 82:3 Oplional Alarm... Installatton and Operation Chest and Upright Freezera 9 Operation (Countertop Freezers) seeteeeeeeeeres 10 | 9.1 Control Pane! Features Sareea: 92 SiatUp oe. eee fe ae ear eau ee Ree geese: 921 Tuming the Power On 6.2... ee eeeeeeeeeeeeeeee See creee eta -10 1 9.2.2 Selling the Cabinet Temperature : 10 923 WarmAlarm ...... 10 M 10,1 Condenser Malntenanco 10.4.1 Cleaning the Condenser i 10.1.2 Cleaning the Condenser itor. 10.2 Gasket Maintenance .......seesseeessseseeseeseeseees nance and Troubleshooting. 10.3 Detrost Procedures 104 Alarm Battory Maintonance sess seseeseseerees 10.6 Frame Heater Switch (Cryogenic models onty) 10.6 Power Interruption (Cryogenic models only) .- 10.7 Troubleshooting Procedures 11 Chart Recorders. 41.4 Set Up and Operation 11.2 Power Supply 11.8 Changing Chart Paper. 11.4 Calbration Adjustment 12 Optional Equipment .. 12.4 Backup Protection Dovices 13 12.4.4 Liquid Nitrogen (LN2) 13 12.42 Liquid CO. ..... . 13 12.1.8 Vollage Safeguard nae 18 12.2 Remote Alarm cet 13 Accessories 14 Warranty 14.1 Domestic Warranty 1 Months Full Warranty, Parts and Labor United States of America and Canada... 14.2 Intemational Warranty 16 Month Parts Warranty 14.8 Ewtended Warranty Options. 7 REvcO i 1 About Legaci® ae Allof the Revco ulita-low emperaturefreczcrs described in tis ‘manval feature the Legaci® refrigeration system, a combination of advanced technologies designed specifically to provide ‘optimal reliability in low-temperature applications. Legac systems include: + Copeland compressors custom-designed for Reveo to ininimize bearing wear and operate efieiently under heavy ‘workloads + pont Sava® refrigerants selected o provide maximum ‘cooling capacity under low-temperature conditions + Revco’ feld-proven casced refrigeration system design Allupright models inchude a pressure equalization port to combat {the vacuum created after door openings. 2 Cryogenic Models Some ofthe freezers described inthis manual ae cryogenic ‘models These models are designed for optimuin performance at 40°C or -150°C, and itis strongly recommended that you use ‘these models at these operating temperatures. Ifyou have a eryogenie model, be sure to read the special ‘maintenance instructions in Section 105 and Section 10.6, 3. Safety Precautions {n this manuel and on labols attached to this produc, tho words WARNING and CAUTION mean the following: + WARNING: a potentially hazardous situaton which, It not Avelded, could resut in serous Injury or death. + CAUTION: a potently hazardous situation which, if not avaldad, may resultn minor or moderate hfury or damage to ‘tho equlpmont Bofore nealing, using or maintaining this produc, please bo eure {oread tis mantsal and product warning labels caretuly. Fallure fo folow those Isirclons may cause this product to maltuncton, vlc could est in fury oF damage. Below are Important safaly procautions that epply to this product + Use ths product only Inthe way deserved In th product ‘Mrature and in ths manual. Before using I, very that this product Ie suileblo fort inended uso. + Do not moxify system components, especaly the contr, Uso OEM exact replacement equipment or pars. Belore use, Conf thatthe product has not been alered in any way. + Your unit must be propery grounded in confrnty with ‘nalfonal and local lctcal codes. Nover connect tne unit to ‘overloaded power sources. + Disconnect the unl om all power sources belore cleaning, {roubleshootng, or porforaing other maintenance on tho product or is contol. Installation and Operation Chest end Upright Freezers 4 General Recommendations ‘The reftigeration system is designed to maintain ultra-low temperatures with safety ina +32°C (90°F) ambient environment, only when the frezer is used fr storage. WARNING This unt is nota “apldreeze" device Freozing large quantiles of lau, or high-water contaat tems, vl temporal Inoaso the chamnbor temperature and vill causo tte compressors to ‘peta for a protonged tine period. Atempting to ullize this foozer improperly may jeopardize sally or ‘auso undo sess or damage to he rtigralon compressors, ‘Avoid opening the door for extended time periods since chamber ‘temperature air will escape rapidly. Room ai, which is higher in ‘humidity replacing chamber air may cause frost to develop in the chamber more reply. ‘After reading and completing the Safety Consideration Pre-Istallation, Installation, and Operation sections of thi ‘manual, turn the Key Switch tothe POWER ON position 44 Inltlal Loading ‘When loading the unit with “pre-frozen" materials, the operating temperature setpoint ofthe freezer should beset no lower than the tempecature ofthe “pre-feoze material. Allow the nit. ‘operate atthe setpoint for cight hous. The setpoint may then be lowered in increments no greater than 10°C. Allow a stabilizing period of eight hours foreach ten degree adjustment, until the esived setpoint is achieved CAUTION! Feet ftaw ase procera ot ZA creroncng no unt ay ease nai ses cn fo Compressor feoparc use pods ay. REVCO 1 5_Pre-Installation 54 Unpacking ‘At delivery, examine the exterior for physteal damage while the carrier's representative is present. Ifexteror damage fs present, carefully unpack and inspect the unit and alt ‘accessories for damage. U,there is no exterior damage, unpack and inspect the equipment within five days of delivery. Ifyou fnd any damage, ‘keep the packing materials and immeadtatly report the damage ‘o1the carrer. Do not return goods to Reven without written authorization, When submiting a clan for shipping darnage, ‘request thatthe carrer inspect the shipping contadner and ‘egiipment. CAUTION! Do na dcr he miro LA Stectsteunue"nesvoas aro noone 0 Iman coee mortise cot), nt economy etoperaton, Up modes co not cdo Sibie wo they ute bath eta ar dos REvco Installation and Operation Chest and Upright Freezers 6_Instaltation Do not exceed the electrical and temperstue ratings printed on the dataplte located on the lower lft side ofthe unit CAUTION! _mpropor operation of the equlpmar ‘ould result in dangorcus conalfons, To procude ‘hazard and minimize rick, flow al nsruclons and ‘parte ihn the design mils noted on the taplate 8.41 Location Install the unitin a fevel area fee from vibration with a minimum cof six inches of space on the sides, rear and top, Refer to Section 6.3 for further instructions on leveling cabinets. Allow {enough clearance s0 that doer or lid can swing open atleast, ‘90 degrees. Do not position the equiprnent in direct sunlight or nea heating dlifusers, radiator, or other sources of heat. The ambient {emperature range atthe location must be 59 to 90°F (1510320), CAUTION! To afow for proper ar How, a minimum ‘of sixinches of coaranco epacals required bohind the ‘eoozer. 62 Wiring CAUTION! Connect he oquipmant to the corract ‘power source. ncoiect volage can resul in sove ‘amago to tho equipment CAUTION! For personal safoy and trouble-ro9 ‘paration, tis unit must be propaty grounded botore itis used. Faure to ground the equipmant may cause Peteonal injury or damage fo the equipment. AWays ‘conform otha Nattonal Elec! Coda and local ‘odes. Domnot connect ho unit o overoaded powar in Your freezers equipped with one of five NEMA style plugs (Geter to Figue 1), These plugs meet UL requicements, 998° I shoo skim uk am mse Figure 1. NEMA Style Plugs ‘Always connect the freeze oa dedicated (separate) circuit. Each freezer is equipped with a service cord and plug designed to ‘connect i¢to 8 power outlet which delivers the corect voltage. ‘Supply voltage must be within +10%, -5% ofthe frezer rated voltage. you have kuovn voliage stability problems which are outside the limits of the freczer rated voltage, we recommended thet the freezer be equipped with a Vollage Safeguard. Orderthe Voltage ‘Safeguard from Revco (reler to Section 12.1.3 on page 13 for ‘ordering information). Note: Reveo Ultiaa 700 and 900 Series freezers are equipped ith a standard built-in Voltage Safeguard circuit o detect and adjust low line voltage. Snot irstded gait peace A Se orate ssc 63 Leveling ‘Tho unit must be level both front to buck and side to side. ‘To evel chest models, leave the casters in place and shim te tow wheel(s) with strips of sheet metal cut at least 1/2, wider than the easter. Upright models have adjustable leveling feet which ae located adjacent tothe front casters. 6.4. Door Operation (Upright Models) Revco upright freczer models are equipped with an advanced Cayolate assembly specifically designed for ult-low Aemperatre freezer. Features include: + Onechand operation + Afront-ecessibl lock, Keyed to match the freezer contol Teck + Hasps fora standard padlock to provide additional secoity| + Durable constcuetion for reliable operation and safe product storage. Gait wet neat nia Dy Sates lemon na rec: sa ee REvcO Installation and Operation Chest and Upright Freezers 64.1 Opening the Door 1. Remove the padlock if you have one. 2. Move the key into the open pastion by rotating it countex- elockwise. 3, Grasp the lotch handle (preferably with your lft hand) and put it toward yourself unil the latch disengnges from the cabinet stke. 4, Keep pulling by the latch handle or the integrated door 64.2 Closing the Door Note thatthe latch does not selengage automatically when you close the door. You must rotate the latch into the apen position fist. 1. Grasp the latch handle (preferably with your left hand) and pill ittoward yourself, rotating the latch into the open position 2. Move he freezer door into the closed position and gently push the handle away from you, making sre that the latch engages fully with the cabinet strike ee AX SIIB aceagmata maaan mona nn in ae 3, Keep applying gentte pressure to the latch handle uit the latch is securely in closed potion 4. Insert the key and rotate clockwise to lock. 5. Replace the padlock if you are using one. 65 Pressure Equalization Port ‘When an upright ultra-low temperature freezer door is opened, room temperature ar rushes into the storage compartment When the doors closed, the fixed volumes of aris cooled rapidly. Prescute drops below atmospheric pressure, resulting in a substantial vacuurn. Re-entry ito the cabinet is impossible unt intemal pressures are returned to atmosphere pressure. Without a pressure equalization mechanism, it can take several minutes, before the door ean easly be reopened, All upright models feature a port that provides vacuum relief alter door openings. ‘The pressure equalization port is located in the bottom front center ofthe storage chamber. Although the port is designed to self-deftost, excessive frost accumulation in the bottom ofthe chamber could eventually restrict ar low. Therefore you shoul periodically inspect the port and beush away any loose fost using ast nylon brush, WARNING! Bacause the dotrost hear forthe pressure equalization por oparates continuously, tho surfaces near tho por can get hot the units plugged Inbut the frozeris notin use. You can aveld this by “unplugging tho freezer when iis not beng usad for cold storage. 7_Operation (Ultima II-9 and Elite-5 Fre 7A. Control Panel Features we Installation and Operation Chest and Upright Freezers "- rota emaQ, i u Figure 2, Ultima i 900 Seri Before the intl star up, take some time to become familiar with the controls on your freezer. Figure 2 illustrates the Reveo ima 1 Chest snd Upright Freezer contol pane Note: Figure 2 shows all possible functions. These functions vary depending on the model and options, You may not ‘have all ofthe functions an your equipment, Ble models ‘do not include the Check Fuse indicator ligh (6) or he Power Boos light (23) as these models donot came standard with these options. Likewise, only Ulina It ‘models wil include the Ser Point Security fear (24), ife-Guard Alert indicator light (5), andthe Extreme “Ambient Alert indicator light (16). The CO, oF LN, ‘Backup System lights (20,21, 2) represent status indicators fora built-in CO, oF LN backup system, which i optional on Utina I, Ultina or Bite models. 1. Thnce position keyed Power On Switch, 2, Power On Indicator. This indicator lights when power is ‘connected tothe freezer. 4. Temperature Fllure Indicator. ‘This indicator lights when the freezer temperature deviates ether above or below the alarm. temperature settings. 4, Power Failure Indicator. This indicator lights when there isa power failure to the freezer (efer to Section 10 on page 11). 5. Life-Guard Alest Indicator (Ultima Il Models only) This Indicator lights when the firs stage compressor has gone into ‘cautionary state of operation to help prevent fllure. 6. Check Fuse Light (Uliima I and Ultima Models only) This indicator ights when the surge protector onthe main electronic panel i blown by a power surge (refer to Section 10 on page 11), um Test Pad. Press this pad to sta an alarm test efecto Section 5.25 on page ©). 8, Alarm Reset Pad. Press this pad to reset slowly blinking indicates. Slowly blinking indicators denote that the condi 1 Ba es Control Panel with Optional Backup System 9 lis i918 ‘parameters. "Tis pad is also depressed wo tempormily silence the audible alarm (refer to Section 5.2.4 on page 5). 9. Cold Alarm Setpoint Press this pad to set the cold alarm efecto Section 7.2.3 on page 3). 10, Warm Alarm Seipoin. Press this pad to set the warm alarm (Geter Section 7.23 on page 5). |. Control Setpoint, Press this pad to set the eabinet temperature (Gelert Section 7.2.2 on page 5 12, Cabinet Temperature Indicator. This indicator lights when the temperature display window is showing the cabinet temperature (refer to Section 72.1 on page 5). 13, Digital Temperature Display Window. This window displays ‘chamber temperature, alan values, ele. depending on the ‘operating status ofthe freezer and the procedure being performed, 14, Decrement Pad (<7). Use this pad to decrease temperature values. 15, Inorement Pad (AA), Use this pad to increase temperature values. 16, Extreme Ambient Alet (Ultima 1! Models only). This indicator lights when the ambient temperature has exceeded the upper limit of the recommended operating range, Ifthe xtreme Aribient Alert is activated, the ambient ‘environment needs to be improved for proper function of the freezer. 17, Clean Fite Indicator. Th cooled condenser filter page 1), 18, Alarm Battery Low Indicator. This indicator tights when the charge on the alarm battery is low. Press this button 10 tlisplay the percent of ful battery charge in the digital display window. 19, Voltage Low Indicator, This indicator lights when incoming Tine voliage to the freezer is low, Press this pad to display the current line voltage inthe di lay window. 23, Power Boost Indicator (Uli It and Ukima Models ony). ‘Tis indicator lights when the Voltage Safeguard is active (efecto Section 10 on page 1). indicator lights when the ait ny (ofer to Section 10 0n| REVCO 4 ‘A, Alarm On'Set Point Security Indicator. This indicator lights ‘when the alarm is activated. Also indiates that Setpoint Securit i activated (Ultima II Models only), ‘The following indicators ar available only when the freezers equipped with the optional backup system (eefer to Section 72.3.4 on page 7). 20, Backup System Supply On Indicator 21, Backup System Bip Indicator 22, Backup System Battery Low Indicator 7.2 Start Up Refer to Section 7.1 and Figure 2.on page 4as you complete the following procedures. 7.2.1 Turning the Power On ‘To siart up the Ulima 900, Ulima 700 and Blite 500 Series Freezers, complete the following steps: 1. Plug the freezer into the power outlet (refer to Setion 4.2.0n page 2) 2, Tum the Key switch tothe POWER ON position. The Power ‘On LED snd the Cabinet Temperature LED illuminate. Note: The alarm function isnot active at this tine. Refer 10 Section 52.3 for information about seting the alarms. In ‘addition, for Ulima Il units only, the Setpoint Security ill be deactivated in this Rey positon. 7.2.2 Setting the Cabinet Temperature ‘To set the cabinet temperature, complete the following se 1. Por Ultima T units, press nd hold the Conte Setpoint pad, 2. The Contol setpoint LED lights and the Cabinet ‘Temperature LED goes out 3, Press and hold to increase the temperature oF <7 0 decrease the temperature. The digital display scrolls through empecature settings 4, Release both pads when the digital temperature display window shows the correct setpoint valu. Note: Ifo keys are pressed within ten seconds, the temperature display reverts othe cabinet temperature. 7.2.3 Setting the Alarms ‘To set the cold alarm, complete the following steps: 1 For Ultima I units only, confizm thatthe key switch isa the Power On position (Setpoint Security disabled) 2, Press and hold the Cold Alarm Setpoint pad. The LED next to tis pad lights. The temperature display shows the Cold Alarm vave, 3 Press and hold 2. ot <7 to adjust the Cold Alarm Setpoint. 4, Release both pads when the digital temperature display window shows the corret setpoint value “To set the warm alarm, complete the following ste 1. Por Ultima IT units only, confirm thatthe key switch isa the ower On postion (Setpoint Security disabled), \stallation and Operation t and Upright Freezers 2, Press and hold the Warm Alarm Setpoint pad. The LED next (o this pad lights. The temperature display shows the Warm ‘Alarm value. 3. Press and hold 2.07 <7 to adjust the Warm Alarm Setpoint. 4. Release both pads when the digital temperature display ‘window shows the correct setpoint valu, ‘When the cabinet temperature drops below the Warm Alarm seting, turn the key switch to ALARM ON, The feezer is teady to operate. Note: Ifa power failure lasting over 30 seconds occurs, the POWER ON light goes ou and she POWER FAILURE pend a pean pay fas WARNING You must tum the throe-posion key ‘hilch fo the ALARM ONISETPOINT SECURITY postion to aclvato He alarm and place In secuty ‘poration. 7.24 Alarm Reset & Status Lights (Ultima U, Ultima ‘and Elite Freezers) “The alarm rset featuo ensures user acknowledgment ofthe ‘occurrence of certain alam conditions. This provides greater monitoring power by alerting the user if an alarm condition has ‘occurred daring periods when the freezer mus be left ‘unattended. The alarm conditions inconporating this feature ae: + Temperature Failure: Wart Alarm + Temperature Palore-Cold Alarm + Voltage Low + Power Failure + Life-Guard Alert (kina Tt + Exteme Ambient Atert Ukima I only) During any ofthese alarm conditions, the corresponding licator will lash quickly, approximately 90 tines per misute ‘the alarm condition then disappear, the flash rate will decrease to approximately 15 times per minute. The indicator will ten remain flashing at this rate, unless the condition reoccurs until the Alarm Reset botton is pressed, Once this hss ‘occured, the indicator will no longer be it, Inthe case of TEMPERATURE RAILURE-WARM ALARM and TEMPERATURE FAILURE.COLD ALARM, if theso conditions have occured but are now within the given ins, the calor wil altemately ash (180 out of pase) In aiton, for these (vo temperates failures, th highest temperature and lowest temperature, respectively, daring the er condition willbe saved, Pir to the temperate ao ‘bing reso, the temperatae extreme may be viewed by pressing the Caine! Temperature pad in conjunetion with eh the ‘Warm Alarm Setpoint pod or the Cold Alarm Sepia pad. Note: Once the Alarm Reset button is depressed, the extreme {eniperatare value i reset othe current cabinet temperature. REVCO 5 7.25 Alarm Test (Ultima Mand Elite Freezors) ‘To est the cold and warm alarms, complete the following steps: 1. Press and hold the Alarm Test pod. The digital temperature

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