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DownloadPfdFile - 2024-05-16T224412.579
DownloadPfdFile - 2024-05-16T224412.579
For
PRODUCTION OF ACID SLURRY (LABSA 90%)
(Linear Alkyl Benzene Sulphonic Acid)
At
Proposed By
Basant Agrotech (India) Limited is one of the leading manufacturer of Single Super Phospate
(Powder and Granulated), NPK and Seeds in India. Its raw material includes Rock Phosphate,
Sulphuric Acid & Diluted Sulphuric Acid i.e. Diluted Sulphuric acid 75%.
Basant Agrotech (I) Ltd. Now diversifying in the field of chemicals by putting up LABSA Plant to
manufacture Linear Alkyl Benzene Sulphonic Acid the By-product Diluted Sulphuric acid 75%
finds its total consumption in the fertilizer industry.
The industry is proposed to be set up Acid Slurry (LABSA 90%) project having capacity of 72 TPD
in the premises of Basant Agrotech (India) Limited, Nayagaon which is about 20 Kms from
Neemuch (M.P.) on Mhow-Nasirabad Road.
As per the EIA notification- 2006 as amended the proposed project involves the production of
“Acid Slurry” which falls under item no. “5(f) - Synthetics organic Chemicals industries” as B-2
Category Vide Office Memorandum No. F. No. 22-76/2017-IA.III Dated 13.02.2018 hence
requires Prior Environmental Clearance.
3. Need for the project and its importance to the country and or region
The proposed new project will provide a potential growth opportunity for the company. We
identified the demand for the proposed products and it can be produce commercially for
domestic market as well as an eye more on export markets. Its export and also increase the
foreign revenue. The products are now well established and acceptable in the international
markets.
6. Export possibility
There is a huge demand of the proposed products in the export market. Our products are widely
used and are in demand in the Synthetic Detergent Industry and other chemical industries etc.
8 Project description
Types of project: Acid Slurry Manufacturing Unit
Location of the Project
The area lies at the cross section of longitude 74045’44.33” East & Latitude 24034’25.98”N and
Topo sheet No45 L 14. The area is fully developed and all infrastructure facilities including
Transportation, communication, proximity to market etc. conductive to growth of an industry are
abundantly available.
Site Address Village- Nayagoan, Tehsil-Jawad ,Dist.- Neemuch
(M.P.)
Latitude and Longitude 24034’25.98”N to 74045’44.33”E
24034’26.05”N to 74045’45.49”E
24034’23.50”N to 74045’44.22”E
24034’23.56”N to 74045’45.33”E
Production Capacity Linear Alkaline Sulfonic Acid(LABSA)- 72 TPD
Spent Acid(By Product)- 62.600 TPD
Cost of Project 4.200 Crore
Raw Material Requirement Linear Alkaline benzene (LAB)-1300 MT per month
Sulphuric Acid(H2SO4)- 2000 MT per month
Fuel Diesel: 12Lit/Hr for one D.G. Set For Capacity of 82
KVA
Net fresh Water Requirement LABSA manufacturing process will require only 12
KLD water. The process of manufacturing of LABSA
does not attract the water consumption and effluent
generation. Total water requirement inclusive of CT
and Domestic will be 18 KLD per day. The water
is/will be supplied by the tankers.
Power Requirement 100 HP
Capital Cost for Environmental
15 Lacs
measures ( proposed )
Proposed area of plantation 810 Sq.mt.
Alternative Source of Power DG set of 82 KVA
Land acquired The Total land area available with the unit is 2695
sq.mt.
Solid /Hazardous waste No solid waste Generation in our process.
Generation
Nearest Highway Ajmer- Ghat Bilod Road: NH 79 : 0.17 Km
Nearest Railway Station Jawad Road railway station: 1.74 Km
Nearest Airport Maharana Pratap Airport: 88.50 Km
Nearest Forest/ Sanctuary/Eco- Nearest forest border –Jawad(11.50 km)
sensitive zone. Nearest Sanctuary-Gandhisagar (60 km)
Im
age © 2019 CNES / Airbus
Proposed Unit Layout Plan
The features of the layout are as follows:
Process plants will be consolidated into comprehensive production unit requiring short
conveying distances and lengths of gas ducts; Sufficient space will be provided for ease of
operation and maintenance; The lengths of power cables will be minimized by suitably
locating load distribution centers in respect of process departments; toward movements of
materials from customers/suppliers will be segregated from internal plant traffic; and Safety
requirements will be kept in mind while locating the workshops and vehicular movement
inside the plant.
The overall process is shown on the attached Block Flow Diagram, and Process Flow Diagrams.
The reaction is carried out for Two and half hour in a water cooled reactor. The mass is tested in
laboratory for completion of reaction.
The total mass is diluted with water through a head exchanger called diluter and is allowed to
settle down. After proper setting the mass separators in two layers due to density difference. The
lower layer is diluted sulphuric acid which is decanted and transferred to Diluted Sulphuric acid
75% tank . The upper layer is LABSA which is transferred to LABSA tank for transfer to Storage
tank for sale to detergent industries while Diluted Sulphuric acid 75% is transferred /sold to
fertilizer industries being their one of the raw material.
Raw material consumption per tones of 89+/- 1% acid slurry is Linear alkyl benzene 670-690 kg,
Sulphonating agent 98% Sulphuric acid 1050 +/100kg. LABSA is anionic surfactant with
molecules characterized by a hydrophobic and a hydrophilic group. Alpha-olefin sulfonates
(AOS) alkyl sulfates (AS) are also examples of commercial anionic surfactants. They are
nonvolatile compounds produced by sulfonation.
LABSA is a complex mixtures of homologues of different alkyl chain lengths (C10 to C13 or C14)
and phenyl positional isomers of 2 to 5-phenyl in proportions dictated by the starting materials
and reaction conditions, each containing an aromatic ring sulfonated at the Para position and
attached to a linear alkyl chain at any position with the exception of terminal one (1-phenyl).The
properties of LABSA differ in physical and chemical properties according to the alkyl chain
length, resulting in formulations for various applications in laundry and home care products.
The starting material LAB (linear alkyl benzene) is produced by the alkylation of benzene with n-
paraffins in the presence of hydrogen fluoride (HF) or aluminium chloride (AlCl3) as a catalyst,
the latest is DETAL process by UOP.LABSA is produced by the sulfonation of LAB with sulphuric
acid in batch reactors.
Other sulfonation alternative reagents are oleum, diluted sulfur trioxide, chlorosulfonic acid and
sulfamic acid on falling film reactors.
Surfactants are widely used in the industry needed to improve contact between polar and non-
polar media such as between oil and water or between water and minerals. Linear alkylbenzene
sulfonic acid is mainly used to produce household detergents including laundry powders,
laundry liquids, dishwashing liquids and other household cleaners as well as in numerous
industrial applications like as a coupling agent and as an emulsifier for agricultural herbicides and
in emulsion polymerization.
The separation usually takes place in a separate, lined vessel and occurs over a period of about for
1/2 hour. After separation, the sulfonic acid is transferred in to a storage tank from which
material is dispatched. Material is sold either in lorry tankers or in HDPE barrels. An automatic
barrel filling machine is used to make sure that correct weight of material is filled in to each barrel.
Road tankers are weighed in weighbridges before dispatch. Spent acid is likewise transferred to a
separate storage tank to be used in manufacture of SSP.
MASS BALANCE:-
Process (In MT.)
LAB (Linear Alkyl Benzene) 1.000
Sulphuric Acid 98% 1.500
After Reaction Qty. 2.500
Add: 10% Water addition 0.250
Total Mass Input 2.750
LABSA Produced 1.470
Sulphuric Acid 75-80% 1.280
Total Mass Output 2.750
4. Raw material required along with estimated quantity, likely source, marketing area of final
product/s, mode of transport of raw Material and finished product:
Detailed raw material requirement along with estimated quantity, likely source, marketing are of
final products mode of transport of raw material and finish production.
5. Resource optimization/ recycling and reuse envisaged in the project, if any, should briefly
outline:
The raw materials shall be stored in the storage tank. By adoption continuous improvement in
technology and process the reduction in process waste generation will be achieved by proper
and efficient handling of raw materials, wastages of raw materials will be reduced. By product
spent acid sell to nearest SSP unit
Availability of water its source, Energy/power requirement and source should be given:
• Water Requirement
The total water requirement for proposed unit will be 18 KLD and, whereas domestic requirement
will be about 2 KLD. The water is/will be supplied by the tankers
Quantity of waste to be generated (liquid and solid) and scheme for their
Management/disposal:
The proposed project would be based on Zero Effluent Discharge. The sludge from the water
treatment plant is dried and sent to TSDF. Spent oil will be sold to authorized venders.
Biodegradable food waste will be given to Municipal collection point and recyclable plastic waste
will be disposed through authorized vender.
Location : Nayagaon
Tehsil : Jawad
S. Particulars Details
No.
1 Co-ordinate 24034’25.98”N to 74045’44.33”E
24034’26.05”N to 74045’45.49”E
24034’23.50”N to 74045’44.22”E
24034’23.56”N to 74045’45.33”E
2 Height above mean sea 552 mRL
level
3 Nearest Town Neemuch - 17 km
4 Nearest Railway Jawad road Railway station: 1.74 km
Station/Town
5 Nearest Airport Maharana Pratap airport: 88.50 km
6 Nearest Highway/Road Ajmer- Ghat bilod road NH 79 – 0.17 Km
7 Hills/Valley None
8 Ecological Sensitive Zone None
9 Reserve Forest
10 Nearest Village Nayagaon: 1.75 Km E
11 Nearest River/ Nalla Daru Nadi – 4.25 km
12 Surrounding Features North : Agriculture land
South : NH 79 : 0.17 Km
East : Agriculture land
West : Agriculture land
13 Industries Vikram Cement Plant: 4.5 km E
Basant agro SSP unit: 0.12 Km W
14 Mines 7 number of mines
15 Inter State Boundary Rajasthan :800 m
iii. Topography
Topography of the area is almost plain.
iv. Existing Land use pattern
The land use of the project area is pertaining to industrial activity only.
v. Existing Infrastructure
None of the activity has been started pertaining to proposed project. Land is converted into
Industrial use.
31 28 21.5 15 32 25.5 16 E 4 NE 6 0 0 0
Table 3.2 (B)
Meteorological data month of Jan., 19
Morning Evening 6.00 Cloudiness Rain
Temperature OC Relative Humidity %
9.00AM PM % mm
Win
Date Wind Wind Wind
Max Mean Min Max Avg Min d Mor Eve.
Dirt Speed Speed
Dirt
1 30 23.5 18 32 23.5 16 E 5 NE 2 0 0 0
2 29 24 20 28 21.5 15 S 4 NW 8 0 0 0
3 29 21.5 17 34 27 18 NE 8 NNE 7 0 0 0
4 30 22.5 17 41 32 20 E 7 SSE 5 0 0 0
WS 0
5 30 23.5 18 39 32 22 S 10 4 3 0
W
WN 0
6 28 23.5 19 32 30 22 9 NW 9 0 0
W
7 24 19.5 14 38 31 23 NE 14 NE 9 0 0 0
8 26 19 14 51 39 24 NE 10 NNE 7 0 0 0
9 26 19.5 16 50 39 24 NE 9 NE 9 0 0 0
10 28 20 15 49 39.5 23 ENE 11 NE 8 0 0 0
11 29 22 16 47 38 24 ENE 8 NE 8 0 0 0
NN 0
12 29 22.5 17 47 40.5 30 ENE 8 6 0 0
W
NN 0
13 28 22.5 18 55 30.5 19 SE 7 7 0 0
W
14 26 19.5 16 50 40.5 26 NE 17 NE 13 0 0 0
15 26 18.5 14 48 36 21 ENE 12 NE 10 0 0 0
16 30 22.5 17 40 32.5 23 ESE 4 NNE 10 0 0 0
WS 0
17 30 24 18 36 27.5 18 NE 5 5 0 0
W
18 29 23 18 39 30 20 ENE 10 NE 11 0 0 0
19 31 23 17 37 26.5 14 E 8 NE 9 0 0 0
20 33 26 20 31 25 17 ESE 6 ESE 3 0 0 0
21 32 25 20 28 24.5 18 SSW 15 SW 9 0 0 0
WN 0
22 28 23 21 39 32 26 8 W 12 0 0
W
NN 0
23 27 22 19 54 42.5 33 ESE 6 9 1 1
W
24 28 21 18 48 38 28 NE 9 NW 6 0 2 0
NN 0
25 26 20 17 59 39.5 29 N 15 12 0 0
W
26 24 18.5 15 66 43.5 34 NE 21 NNE 14 0 1 0
27 23 17 14 50 38 26 NE 20 NNE 15 0 0 0
28 22 16 12 31 27 17 NE 19 NE 13 0 0 0
29 22 15.5 11 33 26 15 NE 12 ENE 11 0 0 0
30 27 19 14 31 22 14 E 6 NE 6 0 1 0
28 21 18 25 20 14 S 15 SSE 11 3 8 0
iv Social Infrastructure
Company shall evaluate the need base program under CSR and shall execute as per the
given plan.
v Connectivity
Site is well connected with by National Highway In NH-59 Nemawar Road.
(ii) Estimated project cost along with analysis in terms of economic viability of the
project:
Estimated project cost along with the analysis in terms of economic viability of the project
Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the
major heads considered in the Capital Cost Projection for the proposed new project.
Environment Protection has also been considered in planning the Cost Projection,
which will include Green belt development, safety systems, etc.
Project Cost And Cost Of Environmental Equipments.
SN Purpose Proposed Cost (Lacs)
1 Land , Building & Civil Construction 112.76
3 Plant & Machinery 301.68
5 Utilities & Miscellaneous expenses 5.56
Total 420.00
The proposed investment will be made by company only. The company will provide
budgetary provision for the recurring expenses for environmental issues while planning
the allocation of funds during the annual budgetary planning.