<= M7 PERTAMINA ENGINEERING CENTER ee cree at zeo7o-100 | ass-oa0eoo02 | a REFINING DIRECTORATE DATE: 10 APRIL 2017 SHEET Page t of 12 STANDARD SPECIFICATION ENGINEERING SPECIFICATION FOR PRECAST NON PRESTRESSED CONCRETE WORK This document was developed by using Bechtel standards modified as required to include Pertamina specific provisions. PT PERTAMINA (PERSERO) 2017 OTe Wi aO Fe Loy [oy | tonemczo17 | ened Foo FUERA | assow | ana | sw | te | Date oesenmrion | prero| oreo | revwo | concur | aero | NS | cuenr Eloctronic documents, once printed, aro uncontrolled and may become outdated, Confidential © 2017 Bochtel International, nc. and PT Pertamina(Persero). This document, prepared under @ _Master Service Agreement betwoon Bechtel and Pertamina, contains iformadon confident andr proprietary {@ Bochtol andor Pertamina thats not tobe used, disclosed, or reproduced in any form, by any person or ently ‘othr than Bechtel or Pertamina without appropriate written permission. Alrights reserved.26070-100-38-08020002 Page 20F 10 Revision History Eloctronie document, once printed, aro uncontrolled and may become outdated Contidental.© 2017 Bechtel Internationa, Ine. and PT Pertamina (Persero). Al rights reserved.2e070-100-38S-Dace-Jooc Page 30F 10 TABLE OF CONTENTS 1.0 GENERAL 4 441 Scope wh 1.2 Abbreviations 4 1.3 Definitions. 4 1.4 Referenced Codes and Standards 4 2.0 EQUIPMENT QUALIFICATIONG......... 6 24 General. 6 3.0 BASIC DESIGN / TECHNICAL REQUIREMENTS. 6 3.1 Concrete Materials .. 6 3.2 Reinforcing Steel....... 7 3.3. Formwork and Anchors, Inserts, and Accessories Cast into Precast Members ne 34 Grout 7 eC oe 3.6 Bearing Pads...........0000 8 3.7 Joint Fillers and Sealants 8 4.0 _ INSPECTION AND TEST... 8 44 General. ~_ & 4.2 Preparation for Shipment WO 5.0 SITE INSTALLATION, INSPECTION AND ACCEPTANCE TESTING .. 10 51 General. 10 Eecrenie document, eneo printed ae uncontrolled and may become outdated Contclonal. © 2047 Bechtel International Ine, and PT Pertamina Parser). llrightsreserved.26070-100-38S-DaC2-10002 aged OF 10 1.0 GENERAL 41 Scope This specification covers the minimum technical requirements for materials, design, production, and erection of structural precast concrete work. 1.2, Abbreviations 1.2.1 Abbreviations used for Codes and Regulations shall have the following det ACI American Concrete Institute 7 ASTM. ASTM International AWS American Welding Society NI Standar Nasional Indonesia PCI PrecastPrestressed Concrete Institute 1.3.1. The following words shall have these special meanings when used her OWNER is defined as PT Pertamina Persero Is defined as the Organization to which PT Pertamina CONTRACTOR | award the EPC Services shall Indicates that the statement is mandatory should Indicates a recommendation 1.4 Referenced Codes and Standards 1.4.1. The following codes and standards referred to throughout this design criteria document are to be followed. Should other codes or standards be required by the OWNER or by other governing authorities in the area of jurisdiction, those should then be also followed by the Contractor. 1.4.2. The publications listed below form a part of this document to the extent referenced. Documents shall be the current edition or revision at the time of contract award, unless otherwise expressly stated. 1.4.3. American Concrete Institute (ACI) Building Code Requirements for Structural ACISTB/ACI31EM-2014 | Concrete and Commentary (Metric) Electronic document, once printed are uncontrolled and may become outdted Contental© 2017 Bechtel ntarnatianal, Ine. ane PT Pertamina (Perse. Al rights reserved.144 145 146 1AT 148 ASTM International (ASTM) 26070-100-88S-0802.10002 Page SOF 10 ASTM C171 - 2016 Standard Specification for Sheet Materials for Curing Concrete ASTM C309 - 2011 Standard Specification for Liquid Membrane- Forming Compounds for Curing Concrete ASTM D172 - 2013 Standard Specification for Preformed Sponge Rubber Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction ‘American Welding Society (AWS) AWS D1.4/D1.4M - 2011 Structural Welding Code — Reinforcing Steel Indonesian National Standard and Regulations SNI-03-2847-2013 Structural Concrete Buildings Precast/Prestressed Conerete Inst stitute (PCI) Manual for Quality Control for Plants and PCI MNL-116 Production of Structural Precast Concrete Products Roem Prosuessed Conciate Comsiuion = eal for the Erection of Provast Concrete Prasucts PCI MNL-138 PCI Connections Manual for Precast and Prestressed Concrete Construction Reference Documents 26070-100-3SS-DB01-J0001 Standard Engineering Specification for Furnishing and Delivery of Concrete 26070-100-3SS-DB01-J0002 Standard Engineering Specification for Grout and Adhesives, Materials and Installation 26070-100-3SS-DBO02-J0001 Standard Engineering Speaification for Concrete Work 26070-100-3SS-DG01-J0001 Standard Engineering Specification for Furnishing and Fabricating Reinforcing Steel Electronic document, once printed, are uncontrolled and may become outdated Confidential. © 2017 Bechtel intemationa, ine. and PT Pertemina Persera). All rights reserve.26070-100-388-D802J0002 Page6 OF 10 Standard Engineering Specification for 26070-100-38S-NW00-J0005 | General Welding Requirements for Structural Stee! Standard Engineering Specification for 26070-100-3SS-NX00-JO003 | Gehenized Steel Standard Engineering Specification for 26070-100-3SS-SS01-J0001 | Furnishing Structural ‘Steel, and Miscellaneous Steel 2.0 EQUIPMENT QUALIFICATIONS 24° General 2.4.1. CONTRACTOR shall control the quality of materials and workmanship to meet the requirements of this specification, the applicable codes and standards, and the CONTRACTOR’s Inspection/Test Plan. 2.1.2 The scope of work covered by this specification may be subject to quality surveillance by CONTRACTOR. This quality surveillance will be in accordance with the Quality Surveillance Plan included in the Purchase Order/Subcontract as applicable. 2.1.3 CONTRACTOR shall develop a quality management system in accordance with the “General Requirements for Supplier Quality Systems” included in the Purchase Order/Subcontract to control the quality of the precast concrete. Quality management system shall also meet the requirements of PCI MNL-116. 2.1.4 Precast concrete manufacturing plant shall shall be tested in Independent Lab approved by OWNER. 3.0 BASIC DESIGN / TECHNICAL REQUIREMENTS 3.1. Concrete Materials 3.1.1. Concrete materials shall be in accordance with 26070-100-3SS-DB01-J0001, Standard Engineering Specification for Furnishing and Delivery of Concrete. Concrete shall have a minimum compressive strength of 4000 psi (28 Mpa) cube at 28-days in accordance with SNI 03-2847. 3.1.2 Altemate concrete materials may be used only after obtaining written acceptance from OWNER's Engineer. Elocironic document once pints, are uncontrolled and may became outdated ‘Confident. © 2017 Boctel Iternationa, Ine. ane PT Pertamina (Persero). Al ighs reserved,29070-100388-0ece-J0002 Page7 OF 10 3.2. Reinforcing Stee! 3.21 3.3 3.3.1 3.3.2 3.3.3 3.3.4 34 341 3.4.2 3.5 351 Reinforcing steel shall be furnished in accordance with 26070-100-3SS-DG01- J0001, Standard Engineering Specification for Furnishing and Fabricating Reinforcing Steel. Formwork and Anchors, Inserts, and Accessories Cast into Precast Members Formwork shall be in accordance with PCI MNL-116 and 26070-100-3SS-DB02- 40001, Standard Engineering Specification for Concrete Work. Anchors, inserts, and accessories cast into precast members shall be hot-dip galvanized steel in accordance with 26070-100-3SS-NX00-J0003, Specification for Galvanized Steel, unless as permitted in Section 3.4.3, Structural steel shapes, plates, bolts, and headed studs shall be furnished in accordance with 26070-100-3SS-SS01-J0001, Standard Engineering Specification for Furnishing Structural Steel and Miscellaneous Stee! Alternate materials and coating may be used only after obtaining written acceptance from OWNER's Engineer. Grout Grout materials, concrete adhesives, and methods employed for installation of these products shall conform to the requirements of 26070-100-3SS-DBO01-J0002, Standard Engineering Specification for Grout and Adhesives, Materials and Installations. Alternate grout material required for specialized work shall be identified by CONTRACTOR and be subject to approval by OWNER's Engineer prior to use. Welding Welding shall be in accordance with 26070-100-3PS-NWO0-J0005, Standard Engineering Specification for General Welding Requirements for Structural Steel, ‘and 26070-100-3S8S-SS01-J0001, Standard Engineering Specification for Fumishing Structural Steel, and Miscellaneous Steel Etaetronic document, once printed, are uncentrolled and may became outdated (Conant. © 2017 Beutel inernatina, Ine. nd PT Pertamina (Perserc). Al rights reserved3.6 3.6.1 37 374 4.0 4A 444 41.2 414 415 41.6 4A7 26070-100-88S-D8020002 Page 8 OF 10 Bearing Pads Bearing pads shall be selected and furnished by CONTRACTOR, as required, to provide satisfactory performance of precast concrete Joint Fillers and Sealants For joint fillers and sealants refer to 26070-100-3SS-DB02~/0001, Standard Engineering Specification for Concrete Work. INSPECTION AND TEST General Fabrication procedures shall meet the requirements of PCI MNL-116. CONTRACTOR shall review design drawings and identify the need for additional reinforcement for handling, transportation, and erection purposes. CONTRACTOR shall reinforce precast concrete members to resist handling, transportation, and erection stresses. Reinforcing steel shall be placed in accordance with 26070-100-3SS-DB02-10001, Standard Engineering Specification for Concrete Work, Conerete shall be placed in a continuous operation to prevent cold joints or planes of weakness from forming in precast concrete members. Construction joints may only be installed as identified on the design drawings, unless prior approval has been obtained from the CONTRACTOR's Engineer. For surface finish requirements refer to 26070-100-3SS-DB02-J0001, Standard Engineering Specification for Concrete Work. Curing of concrete shall be in accordance with PC! MNL-116, by moisture retention without heat or by accelerated heat curing using live steam or radiant heat and moisture. Members shall be cured until compressive strength is high enough to ensure that stripping does not have an effect on the performance or appearance of final product Tho maximum curing temperature in concrete shall not exceed 158°F (70°C). Electronic document, once printed, are uncontrolled and may become outdated Confident. © 2017 Bechtel Intemational, Ine. and PT Pertamina(Persera).Alrights reserved.41.8 2070-100.88S-08020002 Page 90F 10 Production tolerances shall be in accordance with PCI MNL-135, unless noted otherwise on design drawings. Precast members having dimensions not conforming to specified tolerances will be subject to rejection if appearance or function of the structure is adversely affected Lifting/pickup points of precast concrete members and lift direction shall be identified with permanent markings, complying with markings indicated on shop drawings. 4.1.10 Precast concrete members shall be permanently marked to indicate their location, orientation in the structure, and the date of manufacture. Markings shall be placed such that they are not visible once the structure is erected 4.2 Proparation for Shipment 424 4.22 423 424 425 4.26 427 Precast concrete members shall be delivered in such quantities and at such times to assure compliance with the agreed upon project schedule and setting sequence to ensure continuity of erection. Members shall be shipped to the jobsite after the specified 28-day concrete compressive strength has been achieved, but not less than 7 days after casting and curing in accordance with SNI 03-2847. Members shall be handled and transported in a manner to avoid excessive stresses that could cause cracking or other damage, Members shall be lifted and supported during manufacturing, stockpiling, transporting, and erection operations only at the designated points indicated on shop drawings and with suitable lifting devices. Members shall be stored with adequate dunnage and bracing to prevent contact with soil, staining, and to contro! cracking, distortion, warping, or other physical damage. Unless otherwise specified or shown on shop drawings, members shall be stored with dunnage across full width of each bearing point. Stored members shall be placed so that identification marks are clearly visible, and units can be inspected. Electronic document, once printed, are uncontroied and may become outdated Confident. ©2017 Bechtel Intemational, Inc. and PT Pertamina(Persero).Alrights reserved.26070-100-388-0802-Jo002 Page 0.0F 10 5.0 SITE INSTALLATION, INSPECTION AND ACCEPTANCE TESTING 54 General 5.1.1. Erection of precast concrete members shall be in accordance with PCI MNL-127. 5.1.2. Precast concrete members shall be lifted, supported, and erected so as to prevent damage or overstressing. 5.1.3. Precast concrete members shall be lifted by the lifting inserts, loops, or other lifting devices furnished by the CONTRACTOR, as shown on shop drawings. 5.1.4 CONTRACTOR shall provide temporary steel or plastic shims, bearing pads, fit-up bolts, and other tools or equipment as required for the erection of precast concrete members, 5.1.5 Members shall be set in position properly leveled and aligned as shown on shop drawings. CONTRACTOR shall provide temporary structural framing, shoring, and bracing as required to maintain position, stability, and alignment of members until permanent connections are completed. 5.1.6 Members shall be erected so that their erected position does not differ from the position shown on approved shop drawings by more than the allowable tolerances per PCI MNL-135, or as shown on design drawings. 5.1.7 Precast concrete members shall be connected in position by bolting, welding, grouting, cast-in-place concrete joints, or as otherwise indicated on shop drawings. 5.1.8 Defects detected after erection by the CONTRACTOR at the site shall be brought to the attention of the OWNER for disposition. This could include repair or removal and replacement of the member or unit 5.1.9. Temporary lifting and handling devices shall be removed after erection by bending them over or by cutting them flush with the surface of the conorete. If insert material may cause stains to surfaces exposed to view, concrete shall be inset cut minimum, of 2 in, (50 mm) and patched with project approved grout. Electron document, once printed, ae uncontrolled and may become outdated Confidential. © 2047 Bechtel Intemational, Inc. anc PT Pertamina (Perser). All rights reserved.