(AN ISO 9001-2015 CERTIFIED COMPANY)

PRIME PRECISIONS

www.primeprecisions.com
 PRIME PRECISIONS PRIME PRECISIONS
ABOUT US
WE TRANSFER ANY MATERIALS TO ANY WHERE

PORTABLE MATERIAL HANDLING SOLUTIONS CHAIN CONVEYORS

PRIME CONVEYORS specialise in the complete design, manufacture, installation and Ÿ SHIP / BARGE LOADERS Ÿ DRAG CHAIN CONVEYOR
commissioning of Mobile bulk material handling systems. We have a proven record in a range of
applications including quarry and mining industries, ports & inland terminals, stockyard management, Ÿ PORTABLE TELESCOPIC RADIAL STACKER CONVEYOR Ÿ SCRAPPER CHAIN CONVEYOR
power stations, rail yards, steel mills, cement kilns and many other bulk material handling industries. Our Ÿ BULK RECEIVING HOPPER FEEDER CONVEYOR Ÿ SUBMERGED ASH CONVEYOR
mobile solutions offer significant operating cost savings compared to traditional methods of material
handling (wheel loaders, haul trucks, static conveyors), as well as providing Environmental, Health and
Ÿ PORTABLE RADIAL STOCKPILE CONVEYOR Ÿ APRON FEEDER
Safety and other benefits. Other significant benefits include reduced planning requirements due to product Ÿ TRACK MOUNTED HOPPER FEEDER CONVEYOR Ÿ BUCKET ELEVATORS
mobility and the flexibility to move Prime Conveyors mobile equipment around the site or from site to site.
Ÿ STACKABLE / PORTABLE JUMP CONVEYOR

INFRASTRUCTURE
Built in an area of 20,000 sq.ft, Prime Conveyors is well equipped with sophisticated and modern WE SERVE FOLLOWING INDUSTRIES
machinery that helps in manufacturing customer friendly equipments. Our Engg team strives hard to
produce parts that keep in pace with the modern techniques. We ensure the quality of the products with a
stringent quality assurance team and thus, we have never failed to meet the expectations of the customers.
With the team of professionals in Design softwares Solid works & Autocad We are an integrated solutions
provider to the global mining, bulk material handling and minerals industries, offering innovative solutions
&Technologies as well as process and commodity knowledge along the industry value chains.

SHIP/BARGE LOADER RAIL WAGON LOADER STOCK PILING

MINING LOADING CEMENT PLANT AGGREGATES

SERVICES & COMPONENTS

CNC MILLING & TURNING
Ÿ PROJECT DEVELOPMENT SERVICES
FABRICATION AND COMPONENTS
CNC GAS CUTTING Ÿ

Ÿ ERECTION AND COMMISSIONING

CNC BENDING & WELDING Ÿ TECHNICAL SERVICE AND SPARE PARTS
BELT CONVEYORS RADIAL STACKER CONVEYOR
We manufacture an assortment of precision We present self contained belt conveyor that is
engineered design of belt conveyors. Prime Precisions assembled with heavy duty steel structures. Our self
supplies heavy duty type conveyors, trough type rollers contained belt conveyor is available in different models
and plain roller conveyors. We design and manufacture
like inclined model that is suitable for truck loading and
conveyors according to material to be handled, volume of
materials, total length, and as per customer mobile model that can be shifted anywhere according to
requirements. Our conveyors consume less power and the requirement. These self contained belt conveyors are
deliver more output with higher efficiency applications, pre-assembled using idlers, rollers etc., and have heavy
sand transfer system for foundries, coal and ash handling duty roller bearings. The self contained belt conveyor has
systems clinker for cement plants and food grade salt a sub drive through worm reduction gear box / hydraulic
plants
motor type and has the capacity to carry our work with 3
to 40 tonne per hour, length upto 15 mtrs.
Ÿ Impressive radial stockpiling capacities
Ÿ Low cost radial stacking solution
Ÿ Innovative robust design
Ÿ Superb manoeuvrability around site
Ÿ Easily transported
Ÿ Rapid set up time

POWER FOLDING (OPTIONAL)

There are various types of conveyors, infact there is a wide range of conveyors
available. As to name, there are many types of Aggregate Conveyors also prevailing in
the market for industrial use. The Aggregate Conveyors are specific type of machines
used for movement of raw materials like stone, cement and similar materials from
work site to their destination or work place. These Aggregate Conveyors are refined
transport, which are popular in factories dealing with the stone and cement products.

TELESCOPIC RADIAL STACKER
Prime ship loaders ensure beyond to compare
able to change when loading and unloading a vessel.
Directly unload trucks in the port/terminal to vessels
and barges and eliminate the double handling of
materials. Prime ship loading equipment allows you to
maximise production rates and minimize labour on
site.
The Mobile Telescopic Radial ship loaders
ensure beyond to compare able to change when
loading a vessel. The radial and telescopic features
allow the operator to easily locate multiple hatches
from one feeding position reducing hatch change
times and production downtime.
ROTATE 360 DEGREE
FEATURES & BENEFITS
Ÿ Telescopic and Radial movement features offer
beyond to compare capacity to handle most sized
vessels.
Ÿ By using Driven wheels under carriage Tracks Rails
to suit as per requirements in jetty /quay design
Ÿ Fully sealed feed-in / transfer and discharge points
to eliminate spillage on site.
Ÿ Loading rates up to 2,000TPH.
Ÿ Full Extension up to 51 metres (170ft) Delivery
Height 20mtrs (66Ft)
Ÿ Reduced civil requirements on site.
Ÿ Land / Sea Based Systems are available.
Ÿ Eliminate double handling of material in Port /Inland
Terminal
Ÿ Complete Dust Extraction / Suppression options for
handling complete of materials,
MOBILE TYPE BULK RECEPTION RADIAL TRUCK UNLOADER
FEATURES & BENEFITS
Ÿ Power source options: Diesel / hydraulic, Dual
PowerFull 120° radial discharge conveyor with
choice of conveyor lengths
Ÿ Belt weight scales
Ÿ Hydraulic extended hopper wings
Ÿ Option of steel or rubber tracks
Ÿ Wrap-around pull cord
Ÿ Vibrating motor for sticky material
Ÿ Belt options: Apron, Heavy Duty
Ÿ Various feed boot liners; hardox, various rubber
plys
Ÿ Full, 1/2 and quarter length rubber conveyor
skirting available
APPLICATION
Ÿ Loading a barge with grain direct from a road truck
& wheel loader
Ÿ Feeding a Radial Telescopic shiploader loading a
Handymax vessel
Ÿ Fed from grab crane in barge-unloading application
Ÿ Feeding Radial Telescopic, stockpiling in
warehouse from trucks (Ship unloading)
Ÿ Stockpiling coal from wheel loader in a stockyard
(Dust Covers)
Ÿ Reclaiming iron ore in a steel mill & power station
with CAT 988 Wheel loader
Ÿ Rail Car/ Wagon loading directly from trucks 13
Unloading from Rail Car/Wagon
TELESCOPIC BELT CONVEYORS:
DESCRIPTION
Prime Precisions can be floor mounted, dedicated to a particular door, or fitted with a rail carriage so that it
can be moved parallel to the doors in the loading zone, as required.

DESIGN
Made of micro steel alloy, the conveyor frame is designed to withstand the harsh environment of the
loading/unloading zone. All moving parts are protected to meet the latest safety regulations. Trollies fitted with
double bearings help spread the load of the telescopic sections whilst the booms are extending, providing correct
extension and uniform high performance throughout the conveyors lifetime.
The telescopic extension and retraction is powered by a gear motor to ensure smooth and safe movement.
The machine is fully guarded on the underside for optimal safety.

TECHNICAL DATA
Belt width : 600 or 800 mm
Belt type : HQ-multiply PVC belt STATIONARY VARIABLE TOTAL
TYPE LENGTH (MM) LENGTH (MM) LENGTH (MM)
Belt direction : Loading or Unloading
PPT 2 - 3/5 3000 2000 5000
Belt drive : Gear motor
PPT 2 - 4/7 4000 3000 7000
Telescopic movement : Gear motor
PPT 2 - 5/9 5000 4000 9000
Load : 50 kg/m PPT 2 - 7/13 7000 6000 13000
Power supply : 3x400 V AC, 50 Hz PPT 3 - 3/7 3000 4000 7000
PPT 3 - 4/9.8 4000 5800 9800
Machine operation : Power on/off at the rear of the conveyor Belt start and stop at the head of
the conveyor PPT 3 - 5/12 5000 7000 12000
PPT 3 - 6/14.5 6000 8500 14500
Control Panel : Can be fitted on either side at the head of the conveyor
PPT 3 - 7.5/18.5 7500 11000 18500
joystick : Positioned on either side at the head of the conveyor. Pushing the joystick PPT 4 - 4/11 4000 7000 11000
extends the conveyor. Presssure must be maintained to ensure safe
PPT 4 - 5/14.5 5000 9500 14500
operation
PPT 4 - 6/18.5 6000 12500 18500
Safety features : Emergency stop, both at the tail and head of the conveyor Safety pop-out PPT 4 - 6.5/20 6500 13500 20000
rollers (nondriven) at the head of the conveyor All moving parts are fully
covered, including the underside of the conveyor Rubber covers and 12000
brushes prevent pinching Anti collision strip at the head of the conveyor 5000 3500 3500
Communication : Exchange signals can be sent from the conveyor to your package handling
system and / or vice versa
Installation Environment : Temperature 0-40°C Humidity 35-85% rH
Noise level : 65 dB (A) - highest value, measured at a distance of 1 m
Colour : Standard RAL 5012. Other RAL colours available on request
PORTABLE TRUCK LOADING CONVEYOR (SINGLE BOOM MODEL) PORTABLE TRUCK LOADING CONVEYOR (DOUBLE BOOM MODEL)

General Dimensions (mm) PP20 PP26 PPTC33

Belt width 600, 800 & 1000 mm Capacity 600 to 800 bags per hour Length 6 to 12 meters REACH INTO VEHICLE (A) 6100 8000 10000

Load 80 kg / per bag Reach 2 to 8 meters Belt Options Chevron / Rough Top OVERALL LENGTH (B) 9300 11200 9600

DELIVERY HEIGHT (C) 5200 6100 7000

FEED HEIGHT (D) 200 200 200

DELIVERY HEIGHT (E) 4000 4000 4000

POST HEIGHT (F) 2100 2100 2100

TELESCOPIC ACTION (G) 3685

POWERED ROLLER CONVEYORS BUCKET ELEVATORS
The Ideal Conveying Solution for a Variety of Materials, Elevations and Discharge Requirements When high
volumes and high lift are the main requirements of your bulk material handling application, PRIME Bucket
Elevators get the job done and deliver the efficiency you need to achieve your business goals.
These conveyors specialize in vertical conveying of large amounts of material ranging from heavy iron ore
pellets to sand, fly ash and other dusty, powdery, dry material. Our bucket elevators are available with your choice
of centrifugal or continuous discharge in belt or chain to best suit your specific application in multiple industries
including:

APPLICATIONS INCLUDE:
Ÿ Cement

Ÿ Potash

Ÿ Pulp and Paper

Ÿ Power

Ÿ Minerals and Mining

We offer a wide range of powered roller conveyors

from light duty belt driven to heavy duty chain driven
ROLLER CONVEYOR capable of handling a wide range
of products upto 150Kg. per metre. For faster applications
we offer a high speed belt roller conveyor capable of
running at speeds of up to 100 metres per minute (mpm).
For “True” zero pressure we manufacture a 24 volt CONVEYOR CHAIN & SPROCKETS
motorised roller conveyor The precision conveyor chain, like transmission chain, consists of a series of journal bearings held in precise
Ÿ Incorporates 50mm Diametre Rollers Giving 12-20Kg relationship to each other by constraining link plates. Each bearing consists of a bearing pin and bush on which the
Drive Per Spool/roller. chain roller revolves. The bearing pin and bush are case-hardened to allow articulation under high pressures, and
to contend with the load carrying pressure and gearing action imparted via the chain rollers.
Ÿ Straight Track Supplied In maximum 3.0 Metre
Lengths As Standard.
Ÿ Modular Design. APPLICATIONS INCLUDE:

Ÿ Standard Widths: 362mm to 1012mm. Ÿ Heavy Duty Conveying Applications

Ÿ Frames Are Free of Bolt Heads and Unnecessary Ÿ Oilfield Chain

Holes Due to All Jig Welded Construction. Ÿ Bagasse Carrier Chain

Ÿ Standard Frame Finish: Powder Coated Blue RAL Ÿ Cane Carrier Chain
5010 or White RAL 9010. Other Colours available. Ÿ Bucket elevator chain
Ÿ Rollers Zinc Plated. Ÿ Scrapper conveyor chain
Ÿ Stainless Steel Available on all Products.
CHAIN CONVEYOR
Chain conveyor is a continous operating machine
within a bolted rectangular cross-section casing. It may
be arranged horizontally or inclined with bends to suit
customer requirements. Our chain conveyors are
renowned for their long service life, quiet operation and
gentle handling of the bulk solid material.
The bulk material is fed in at the inlet/bottom end
where the chain tensioning station is also fitted. The
conveying chain runs on a special wear resistant floor
and conveys the material through the upper or lower
section to the discharge opening where it is discharged to
a silo inlet or to a following conveyor. The drive station is
also installed at this end. The construction type of the
conveyor chain is chosen and adapted according to the
specific bulk material to be transported. All chain links are
manufactured from high grade drop forged steel with
welded flights to suit the application.
APPRON FEEDER
STANDARD DESIGN FEATURES:
Ÿ Frame - Rugged welded steel beam frame with impact
rails to limit flight deflection.
Ÿ Two Deck Options - Feeder flight are available in either
cast manganese or formed steel.
Ÿ Heavy Duty Tractor Chain - Common crawler tractor
components with hardened steel construction with a
unique sealed design for long life.
Ÿ Carrying and Return Rollers - Both types of rollers feature
lifetime lubricated, fully sealed bearings and are common
crawler tractor components.
Ÿ Head shaft Bearing - Large anti-friction spherical bearings
are used on the head shaft with cast steel bearing
housings and labyrinth seal covers.

LOG FEEDING CONVEYOR

DRAG CHAIN CONVEYOR

CONVEYOR ACCESSORIES

OUR WIDE DISTRIBUTION NETWORK

Emerging as one of the prominent names in this area of
operation, we have consistently marked significant new
developments & standards in the transportation process. We
have well-defined line of distribution management, enabling
quick processing of orders. Through our well-defined logistic
support and tie-ups with major C&F companies, we are
committed to deliver our consignments right on time.

OUR PATRONS CONVEYOR ACCESSORIES

Following consistent quality based program and Ÿ Belt conveyor idlers
offering best service at economical price, today we have Ÿ Idler brackets
earned large number of satisfied customers on national as Ÿ Conveyor pulleys
well as international platform. Through our constant
Ÿ Conveyor chains
innovation program & customer satisfaction approach, we
Ÿ Gravity rollers
have fulfilled the demand of our wide customer base specially
in countries like Sri Lanka, East Africa, UK, Germany and Ÿ Sprocket rollers
many more.

PRIME PRECISIONS
20, Near Codea Industrial Estate,
Sathyamangalam Road, Kurumbapalayam,
Coimbatore- 641107. Tamil Nadu. India.
Mobile : + 91 96777 37122, 98422 37122
E-Mail : rajulu@primeprecisions.com,
www.primeprecisions.com