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Manual de Reparación ERBEJET 2 ING
Manual de Reparación ERBEJET 2 ING
Repair Instructions
ERBEJET 2 V 1.0.x
V 1.1.x
11.07
REPAIR INSTRUCTIONS
ERBEJET 2
Repair Instructions Art. No. 80116-901
All rights to this manual, in particular rights of duplication, dissemination and translation, are reserved. No part of
this manual may be reproduced in any form (by photocopying, microfilming or other methods) or processed, du-
plicated or disseminated by the use of electronic systems without the written consent of ERBE Elektromedizin Gm-
bH.
The information contained in this manual may be amended or supplemented without prior notice and represents
no obligation on the part of ERBE Elektromedizin GmbH.
Printed in Germany
Table of Contents
1 Safety information.......................................................................... 7
Classification of the safety information ........................................................7
Knowledge of the User Manual....................................................................7
Protection from the risk of electric shock .....................................................7
Electrostatically sensitive components ........................................................8
Liability and warranty ...................................................................................8
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TABLE OF CONTENTS
4 Adjustment.................................................................................... 23
5 Troubleshooting ........................................................................... 25
Safety information ..................................................................................... 25
Error messages......................................................................................... 25
6 Spare parts.................................................................................... 31
Art.-Nr.: 80116-901
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1 • Safety information
CHAPTER 1
Safety information
ATTENTION! The ATTENTION! safety indication refers to a risk which can cause
equipment to become unserviceable.
WARNING! Unplug the power cord from the outlet before exchanging parts of
the unit or cleaning it.
WARNING! Do not plug a wet power cord into the unit or into an outlet.
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1 • Safety information
ATTENTION! Only use ERBE spare parts. The manufacturer accepts no liability
and the warranty claim becomes void if original spare parts are not
used.
Art.-Nr.: 80116-901
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2 • Circuit Descriptions
CHAPTER 2
Circuit Descriptions
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Line Input L Power Supply
Drive 1
2 • Circuit Descriptions
AC in
N Output CAN
DC 24V
DC_GD
PWR_GD
M
+24V
Fig. 2-1
Mainboard A
ECB Drive 2
CAN intern
Realtime 24V A
Clock 5V
CAN
ECB CAN ext Controller Unit Reset CANopen
Control Master
M
Module +24V
Display Keyboard
Interface Interface
Sensor
Keys
Display
Block diagram ERBEJET 2
Control panel
Switch
Art.-Nr.: 80116-901
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2 • Circuit Descriptions
WARNING! Make sure you observe the safety regulations when using line volt-
age!
Mainboard
The central control processor is located on the mainboard. It operates
the user interface and assumes the communication with other mod-
ules connected to the ERBE Communication Bus (ECB). It also reg-
ulates the pump functioning by controlling the two drive motors.
The 24 V supply voltage is fed to the mainboard. A DC/DC converter
generates the operating voltage of 5 Volt necessary for the electron-
ics from this.
Art.-Nr.: 80116-901
The 24 V are then looped to the drives via a current measuring device
whose measured values are evaluated for redundancy purposes.
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The drives are connected to the (internal) CAN bus via a further con-
nection.
Control panel
The control panel consists of an LCD display with a resolution of 240
x 128 pixels and a membrane keypad with 6 keys.
Drives
The stepper motors are supply via a connection to the 24 V operating
voltage.
They receive their control commands via a second connection. Com-
munication is via a CAN-based interface (CANopen). This enables
autonomous processing of movement commands. All travel move-
ments are controlled and monitored by the CANopen Master module,
which is realized as software on the processor.
The current position and speed values, and also further parameters
(e.g. temperature), can be called up via this interface. The traveling
speed is kept constant by the integrated control.
The use of two drive trains makes it possible to generate an uninter-
rupted, constant jet of water at the applicator. The sum of the forward
traveling speeds of the two drives must be kept constant at every time
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2 • Circuit Descriptions
point for this. As soon as a side of the drive has come close to the
front end of the travel path, this undergoes a controlled braking. The
second side is accelerated to the same extent. While this then moves
forward, the first side is moved back. It then waits until the second
side has come close to the front limit stop etc.
The mechanical retention of the pump unit in the pump shaft, as well
as engagement of the plungers with the corresponding catches, is
achieved with mechanical sliders and rockers as well as suitable trav-
el movements. In other words, there are no additional actuators for
the engagement. The disengagement also occurs in this manner.
CAN Board
Connection to the (external) CAN interface (ECB). An ERBEJET 2
footswitch can be connected.
Two ECB connections, for connecting the (optional) ESM 2 suction
module and for connecting to the VIO system are also provided.
Sensor
A bifurcated photoelectric sensor is mounted in the pump shaft. It is
interrupted by a plastic part mounted on the pump unit. This enables
the system to detect whether a pump unit is completely pushed into
the shaft.
This is particularly important when inserting the pump unit, as the
Art.-Nr.: 80116-901
coupling process cam only be started then.
Switch
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A microswitch is also installed in the pump shaft. It is pressed as soon
as a pump unit has been pushed into the pump shaft, also if only par-
tially pushed in. In other words, the microswitch is used to detect
whether the pump unit has been completely removed from the shaft
e.g. when demobilizing the instrument.
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3 • Test programs
CHAPTER 3
Test programs
2. Select the "SERVICE" menu item. The unit switches to the "Key-
word entry" window.
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3 • Test programs
5. Scroll to the Test program setting using the up and down buttons.
Art.-Nr.: 80116-901
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6. Call up Test program mode with "OK".
7. The required test program can now be selected using the up and
down buttons and confirmed with "OK".
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3 • Test programs
TP Homing
The reference position for drive 1 and 2 is determined with this Test
program.
The Test program can start a movement to the mechanical limit stop.
At the same time, the drive moves backwards until the blockade po-
sition is reached. This position is then set to zero and serves as a ref-
erence point for each further movement of the drives.
IMPORTANT! A referencing is carried out each time the unit is switched on, if no
pump unit is in the shaft.
Art.-Nr.: 80116-901
Fig. 3-1
Pos: Position currently indicated by the drive in increments (20 000 Inc.
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3 • Test programs
TP Movement
Drives 1 and 2 are moved manually with this Test program.
Fig. 3-2
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Fig. 3-3
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3 • Test programs
1/2 Toggle between the control for drive 1 and 2. Both drives cannot be
moved simultaneously.
Mode
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3 • Test programs
TP Activation Signals
The footswitch activation signals can be checked with this test pro-
gram.
Fig. 3-4
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3 • Test programs
TP Measured Values
This Test program shows the measured values of the AD converter.
Fig. 3-5
Measured values U24: Measured output voltage of the power supply unit.
U5: Measured output voltage of the DC/DC converter on
the mainboard
Temp.: Temperature on the mainboard
U Vent.: Operating voltage for ventilator
Vent. [up/down arrow] Changes the ventilator setting for test purposes (0...100 %).
Art.-Nr.: 80116-901
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3 • Test programs
sucessfully
tested
not tested
Fig. 3-6
Sound The 10 volume levels of the acoustic unit are set in succession.
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17 Depicts the seconds component from the real-time clock (RTC).
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3 • Test programs
TP Direction of Rotation
This test program is used to check and test the direction of rotation of
drives 1 and 2.
Fig. 3-7
TP ESM2 Calibration
The ESM 2 suction module is calibrated with this Test program.
Description of the Test program, see Repair Instructions for ESM 2.
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3 • Test programs
Default values
Parameter Default values
Contrast 4
Brightness Display 10
Button volume OFF
System volume 3
Activation volume 1
ml-signal volume OFF
Automatic time OFF
Language English
Start screen List of progr.
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Unit of pressure mbar
Time limit OFF
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Volume Measurement OFF
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4 • Adjustment
CHAPTER 4
Adjustment
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4 • Adjustment
Art.-Nr.: 80116-901
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5 • Troubleshooting
CHAPTER 5
Troubleshooting
Safety information
ATTENTION! Adjustments, technical tests, modifications, maintenance and
repair work may only be performed by ERBE or persons trained by
ERBE. If the work is not performed by trained persons, ERBE
accepts no liability and warranty rights become void.
Error messages
Displays for the error mes- Errors messages are displayed on the unit as follows:
sages on the ERBEJET 2
• as a combination of error code and text
• only as text
Display for the error mes- All relevant error messages are only saved with error code in the "Er-
sages in the service setting ror list" setting (see Service level).
"Error lists"
Art.-Nr.: 80116-901
Regarding the ERROR list The error messages are only entered with error code in the ERROR
list of this section. Status messages are not a component of these in-
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structions. They are described in the User Manual for the unit.
Recog-
Error
nizing Description Remedy
code
module
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5 • Troubleshooting
Recog-
Error
nizing Description Remedy
code
module
Art.-Nr.: 80116-901
J 0B Operating voltage +24 V too high. Power supply unit: Check output volt-
age +24 V.
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J 0C Operating voltage +24 V too low. Power supply unit: Check output volt-
age +24 V.
J 0D Operating voltage +5 V too high. Check voltage +5 V on mainboard.
J 0E Operating voltage +5 V too low. Check voltage +5 V on mainboard.
J 0F No "Power Good" form the power Power supply unit: Check "DC Good"
supply unit. signal.
J 10 No drive detected. Check connection to drives.
J 11 Drive 1 not detected. Check connection to drive 1. Check
CAN Open address of drives.
J 12 Drive 2 not detected. Check connection to drive 2. Check
CAN Open address of drives.
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5 • Troubleshooting
Recog-
Error
nizing Description Remedy
code
module
ECB.
J 21 Possible loss of date/time because Check setting for date/time => Ser-
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5 • Troubleshooting
Recog-
Error
nizing Description Remedy
code
module
J 40 Temperature of the drives too high Allow ERBEJET 2 to cool down until
=> Drives are switched off. a message appears indicating that
you can continue working with the
unit.
Check ventilator => TP Measured
Values, check air conduction.
J 50 Nozzle of the applicator is blocked. Remove applicator + pump unit and
connect new, unused applicator +
Operating error: An attempt was pump unit.
made to connect a used pump
unit.
Drive mechanism is defective. Check drive mechanism =>TP
Movement.
Drive blocked/too stiff.
J 5D The software version of the con- Check software version of ESM 2
nected ESM 2 suction module is and ERBEJET 2 => Version list.
incompatible with that of the Connect ESM 2 with compatible soft-
ERBEJET 2. ware version.
Art.-Nr.: 80116-901
J 5E The software version of the con- Check software version of footswitch
nected footswitch is incompatible and ERBEJET 2 => Version list.
with that of the ERBEJET 2. Connect footswitch with compatible
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software version.
J 60 Power fail message from the Reactivate ERBEJET 2.
power supply unit without subse-
quent voltage drop (false alarm). If occurs frequently => Power supply
unit: Check "Power Good" signal.
J 80 Operating error: No footswitch has Connect footswitch.
been communicated to the sys-
tem because no footswitch is con-
nected.
No footswitch has been communi- Check footswitch => TP Activation
cated to the system because the Signals.
connected footswitch is defective.
The software version of the con- Check software version of footswitch
nected footswitch is incompatible and ERBEJET 2 => Version list.
with that of the ERBEJET 2. Connect footswitch with compatible
software version.
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5 • Troubleshooting
Recog-
Error
nizing Description Remedy
code
module
29 / 48
5 • Troubleshooting
Recog-
Error
nizing Description Remedy
code
module
Art.-Nr.: 80116-901
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6 • Spare parts
CHAPTER 6
Spare parts
40140-076 (2)
30150-081 (1)
30150-087:
ø2.5x7 (4)
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40134-002 (1)
30140-032 (1)
40150-022 (1)
Abb. 6-1
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6 • Spare parts
40140-075 (1)
30150-802 (1)
30150-087:
ø3x8 (2)
30150-087:
M3 (4)
Abb. 6-2
40140-142 (1)
50602-056 (1)
30150-087:
ø6/ø3.2x4 (4)
30150-800 (1)
30150-087:
ø2.5x7 (6)
Art.-Nr.: 80116-901
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Art.-Nr.: 80116-901
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30150-082 (1)
30150-087:
M3x6 (4)
Abb. 6-3
30150-087:
M4 (2)
30150-003 (1)
30150-087:
M6 (1)
55207-003 (1)
51601-056 (1)
30150-801 (1)
51501-099 (1)
30150-087:
M3x8 (2)
51611-050 (2)
6 • Spare parts
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6 • Spare parts
30150-085 (1)
30150-084 (1)
Abb. 6-4
30150-083 (1)
Art.-Nr.: 80116-901
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Art.-Nr.: 80116-901
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30150-087:
M3x8 (2)
30150-087:
Federring M3 (2)
Spring washer M3 (2)
30150-086 (1) 30150-087:
Unterlegscheibe, glatt M3 (2)
Plain washer M3 (2)
30150-086 (1)
Abb. 6-5
40150-047 (2)
55702-004 (1)
30150-087:
Federring M5 (4)
Spring washer M5 (4)
30150-087:
Unterlegscheibe, glatt M5 (4)
Plain washer M5 (4)
6 • Spare parts
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36 / 48
6 • Spare parts
30150-087:
M4x6 (2)
30150-087:
Federring M4 (2)
Spring washer M4 (2)
Abb. 6-6
30150-045 (1)
30150-087:
M3x8 (1)
30150-037 (1)
30150-046 (1)
30150-087:
55500-056 (1) M4x16 (1)
Art.-Nr.: 80116-901
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Art.-Nr.: 80116-901
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51300-044 (1)
30150-087:
M4 (4)
30150-062 (1)
30150-087:
M4x6 (1)
30150-087:
30150-087: M3x4 (4)
M4 (2)
Abb. 6-7
50610-009 (1) 30150-063 (1)
6 • Spare parts
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30140-712 (1) 30150-061 (1)
6 • Spare parts
40150-024 (1)
Abb. 6-8
30150-092 (1)
30150-087:
M4x8 (3)
30150-087:
M3x6 (2)
Art.-Nr.: 80116-901
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Art.-Nr.: 80116-901
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30140-710 (1) 30150-063 (1) 30150-061 (1) 30140-712 (1) 30150-068 (1)
braun / brown
blau / blue
Abb. 6-9
rot / red
schwarz / black
- - + +
30150-038 (1)
30150-041 (1)
30150-043 (2) 30150-044 (2) 30150-069 (1) 30150-046 (1) 30150-045 (1)
6 • Spare parts
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6 • Spare parts
Art.-Nr.: 80116-901
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7 • Circuit and Component diagrams
CHAPTER 7
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7 • Circuit and Component diagrams
Mainboard: 30150-800
Art.-Nr.: 80116-901
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Fig. 7-1
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7 • Circuit and Component diagrams
Mainboard: 30150-800
Art.-Nr.: 80116-901
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Fig. 7-2
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7 • Circuit and Component diagrams
Mainboard: 30150-800
Art.-Nr.: 80116-901
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Fig. 7-3
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7 • Circuit and Component diagrams
Mainboard: 40150-800
Fig. 7-4
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+5
C187
100nF
D23
SMBJ5.0A
Vcc
+5V
MAS
IC28
1 7 R176
+5 +5
DC DC 0 5 0R
C188
100nF
2
GND
C185
TES2N
100nF
MAS
Vcc
+5V
J10
1
+5
7 • Circuit and Component diagrams
R170
+5
22k
J31 3 IC101 3
Vcc Vcc IC10 CANL
+5V 2 1 +12V +5V 1 + +
8 + 7 CANH 4
CANH MAS
4 3 2 7 4 5
RXD CANH
Fig. 7-5
6 5 3 6 1
TXD
R100
8 7 4 5
62R
GND GND - - 5 J11
10 9 Split
LS_A LS_B Vcc ADuM1201 1
+5
GND
12 11 +5V 8 2
Standby +5
100nF
C100
C189
3
R101
47nF
62R
MAS
6 CANL 4
GND GND CANL CANH
+
2TJA1040 5
R102
CANL
0R
C103
C104
10nF
1uF
C102
C101
22pF
22pF
MAS
J12
1
2
+5
3
MAS
4
CANH
5
CANL
CAN Board: 30150-801
J33
1
LS_A
2
LS_B
Art.-Nr.: 80116-901
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7 • Circuit and Component diagrams
Fig. 7-6
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7 • Circuit and Component diagrams
Art.-Nr.: 80116-901
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48 / 48