3 risen of Deutsches Institut fr Normung 6 © No pr oth standard may DEUTSCHE NORM March 1995 Threaded pipe fitting in malleable cast iron English version of DIN EN 10242 EN 10242 les 23,040.40 Supersedes DIN 2960, April 1983 edition Descriptors: Threaded fittings, malleable cast iron, pipe fittings. Gewindefittings aus Tempergu European Standard EN 10242:1994 has the status of a DIN Standard. ‘A-comma is used as the decimal marker. National foreword ‘This standard has been prepared by ECISS/TC 29. ‘The responsible German body involved in its preparation was the NormenausschuB Rohre, Rohrverbindungen und Robrieitungen (Pipes, Pipe Joints and Pipelines Standards Committee). It should be noted that malleable cast iron fittings are now to be identified by design symbols (ct. table 2). ‘The DIN Standards corresponding to the European and International Standards referred to in clause 2 and in annex E of the EN are as follows: EN/ISO Standard DIN Standard EN 10204 DIN 50049 EN 29001 DIN EN ISO soot EN 29002 DIN EN 180 9002 1s07-1 DIN 2999-1, 180 228-1 DIN 6630 and DIN ISO 228-1 180 228-2 DIN 180 228-2 180 1460, DIN 50988-1 180 2859 DIN ISO 2859-0"), DIN 180 2858-1, DIN ISO 2859. 180 6708 DIN 2402 and DIN EN 26708") , and DIN ISO 2859-8") Amendments ‘The following amendments have been made to DIN 2950, April 1983 edition. a) The range of fitting sizes covered has been extended. ) Maximum values of width across flats, 5... af no longer included €) For ordering purposes, fittings are to be identified by design symbols (A to D), which represent material grade and thread type. 4) Material grades with mechanical properties adequate to meet less stringent requirements (e.g. corresponding to ‘design symbol B) have been specified. ©) Taper internal thread type Re, identified by design symbols C and D, has been included (to meet British demands). 4) The specifications for testing have been completely revised. Previous editions DIN 2950 to DIN 2978: 1982-08; DIN 2952, DIN 2954, DIN 2956, DIN 2971 and DIN 2972: 1852x-08; DIN 2950: 1962-06, 1085-04. *TAt present at the stage of aratt. Continued overieat EN comprises 44 pages. [Bal Varag GMM, atin, hasta eilonve gH soo Gtran Sanaarae ONC NOTMAT DINEN 10242 Engl. Price group 16Page 2 DINEN 10242 Standard referred to {and not included in Normative references) DIN 2402 Pipework; grading of nominal sizes DIN 2999-1 Pipe threads for tubes and fitings; paralel internal threads and taper external threads; thread dimensions DIN 50049) Inspection documents for the delivery of metallic products DINS0988-1 Coating thickness measurement; determination of the mass per unit area of zinc and tin coatings on ferrous materials by the dissolution of the coating material; mass analytical method DINEN 1962 Foundry technology; malleable cast iron) DINEN 26708 Pipe components; definition of nominal size (DN)*) DINEN/ISO 9001 Quality systems; model for quality assurance in design/development, production, installation and serv- leing DINEN 1809002 Quality systems; model for quality assurance in production and installation International Patent Classification © 22.6037/00 G01 B 008/00 G01 No3s/20 Audruck aus det "TAt present at tho stage of draft.EUROPEAN STANDARD EN 10242 NORME EUROPEENNE EUROPAISCHE NORM November 1994 les 28,040.40 Descriptors: Threaded fittings, malleable cast iron, pipe fitings. English version Threaded pipe fitting in malleable cast iron accords de tuyaut malleable ja flatés en fonte Gewindefitings aus Tempergud ‘This European Standard was approved by CEN on 1994-11-10. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipu- late the conditions fr giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references conceming such national standards may be ‘obtained on application to the Central Secretariat or to any CEN member. ‘This European Standard exists in three official versions (English, French, German). version in any other language made by translation under the responsibilty of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions, CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, land, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, ‘Swaden, Switzerland and United Kingdom. Audruck aus det CEN European Committee for Standardization ‘Comité Européen de Normalisation Europaisches Komitee fir Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels © 1994. Copyright reserved to all CEN members. Ret, No. EN 10242:1994 &Page 2 EN 10242: 1904 Contents S va 8 mensions, aa Annex C (informative) Relationship with the essential Threads . 14 requirements of the Construction Products Foreword This European Standard has been prepared by ECISS/TC 29 ‘Steel pipes and fittings for steel pipes’, the Secretariat of which held by UNSIDER. ‘This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, and conflicting national standards withdrawn, by May 1996 at the latest. In accordance with the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherland, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Mera 7 des DINPages EN 10242: 1894 1 Scope This standard specifies the requirements for the design and performance of threaded pipe fittings in malleable cast iron. ‘These fittings are for general purposes for the transmission of fluids and gases up to the limits of pressure and temperature specified in this standard. They are intended for the connection of elements threaded in accordance with ISO 7-1, sizes 1/8 to 6. For use in conditions outside the pressure and temperature limits specified, reference shall be made to the manufacturer. 2 Normative references ‘This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred tnbank der Firma VOUT H to applies. EN 10204 Metallic products. Types of inspection documents. 3 EN 29001 (Quality systems ~ Model for quality assurance in desigr/development, 3: production, installation and servicing. i EN 29002 Quality systems - Model for quality assurance in production and 2 installation. EN 45012 General criteria for certification bodies operating quality system cattification. prEN 1562 Malleable cast iron. 1807 Pipe threads where pressure tight joints are made on the threads Part 1: Designation, dimensions and tolerances. 180 228, Pipe threads where pressure tight joints are not made on the threads Part 1: Designation, dimensions and tolerances.Page 4 EN 10242:1994 ISO 6708 Pipe components - Definition of nominal size. 3 Types of fitting Table 1 gives an index to the fitting types and pattems and symbols. The symbols relate to the identification of fittings and mav be used for designation (see 13.1). Datenbank der Fima VO 1TH ng Merkbat 7 des OIN Asdruck aus derPages EN 10242: 1894 ‘Vable 1: Index of fitting types, symbols and index to tables and patterns Smit 7 = ae] ode | AIG |G | e | @ L ‘Table 8 Table 9 Table 10 Table 8 Table 9 Table 10 BL Table 11 Table 12 Table 12 { 3 z i a i a i 2 uct lp AA tecs Twin Ly clboivs | Table 14 | Table 15 _| Table 15 | Table 15 | Table 14 | Table 16 Symbols a Guase ot Galas? Gs G Long sweep bends Ge ele | Table 17 | Table 18 _| Table 17Pages EN 10242-1994 Table 1: Index of fitting types, symbols and index to tables and pattems (concluded) Types Patterns Symbols M2 M4 a |] & |B) a Table 19 Table 19 Table 20 Table 20 Kymtots N4 NB N ce Er |e | ee gon lipples Table 21__| Table 21 _| Table 21 Table 22 | Table 22 | = Symbols P4 SL? 28 [Bocknuts 52 Table 23 ymbols Ti T8 TT TU T o | co | & | & |@ lugs Table 24 __| tate 24 | Table 24 _| Table 24 Bymbols ul uz UL ul2 vn {2 HS [St symbols: UAL UA2 [van UAI2 UA - “els ‘bows Table 26 | Table 26 | Table 26 Table 26 symbols Zal Za2 Za side outlet a | _ Scouse | gr | Ba and {_tecs Table 8 Table 8 |tnbank der Firma VOUT H ng Merkbat 7 des OIN Asdruck aus der en 10242: 1004 4 Terminology For the purposes of this standard, the following terms and definitions apply: 4.1 fitting Connecting piece, of one or more parts. 4.2 jointing thread Thread complying with ISO 7-1. 4.3 fastening thread Thread complying with ISO 228-1. 44 fitting size Size designation of the threads of the threaded outlets as derived from ISO 7-1 (see also clause 13). 4.5 designation of thread size ‘Same definition as for fitting size (see 4.4). 4.6 nominal size; DN For definition see ISO 6708. NOTE 1: Nominal size is designated by the letters DN followed by the appropriate number. NOTE 2: The relationship between fitting size and nominal size (DN) is given in annex D for guidance only. NOTE 3: Nominal size (DN) should not be used for the designation of fitting size. 4.7 reinforcement Additional material on the outside diameter of an internally threaded fitting in the form of a band or bead.Page 8 EN 10242: 1994 Band Bead Figure 1: Forms of reinforcements 48 rib Local and axially aligned additional material on the outside or inside of a fitting for assistance in assembly or manufacturing. 4.9 outlet Intemally or externally threaded end of a fitting, which connects with a tube, fitting or other component, which is threaded in accordance with ISO 7-1. = BIN 2 4.10 nm tnbank der Firma VOUT H ‘Two principal axially aligned outlets of a tee or cross. 4.11 branch Side outlet(s) of a tee, pitcher tee, or cross. 4.12 chamfer Asdruck aus der Removal of a conical portion at the entrance of a thread to assist assembly and prevent damage to the start of the thread. 4.13 face-to-face dimension Distance betwoen the two parallel faces of axially aligned outlets of a fitting. 4.14 face-to-centre dimension Distance between the face of an outlet and the central axis of an angularly disposed outlet.Page 9 EN 102421908 4.15 laying length ‘Average distance from the assembled pipe end to the axis of the fitting, or between the ends of two assembled pipes. (See 7.2). 5 Materials 5.1 Material of the fitting 5.1.1 Malleable cast iron ‘The material used shall be malleable cast iron conforming to prEN {190 WI 220]. The grade of material used shall be selected from the following grades depending on the design symbol chosen (see 6.1): Grades W400-05 or W350-04 for fittings in whiteheart malleable iron Grades B350-10 or B300-06 for fittings in blackheart malleable iron. 5.1.2 Other ferrous materials tnbank der Firma VOUT H Notwithstanding this requirement, any other ferrous materials which give mechanical propertics at Icast equivalent to those malleable cast irons specified above will be allowed for straight fittings not larger than %, but excluding unions. Asdruck aus dertnbank der Firma VOUT H Asdruck aus der Page 10 EN 10242: 1904 5.2 Hot dip zinc coating Where a protection by zinc coating is required, the zine coating shall be applied by the hot dip process and shall meet the following requirements. NOTE: For fittings supplied in other ferrous materials (see 5.1.2) altemative zinc coating may be provided by agreement with the purchaser. 5.2.1 Chemical composition of the zinc coating ‘The content by mass of the accompanying elements in the finished zinc coating shall not exceed the following maximum values: aluminium (Al) 0,1.% antimony (Sb) 0,01 % arsenic (As) 002% bismuth Bi) 0,01 % cadmium (Cd) 0,01 % copper (CG) OL % lead (Pb) 1,6 %, in individual cases 1,8 % tin (Sn) 0,1% 5.2.2 Coating mass per suface unit “The surface related mass of the zine coating shall be not less than 500 g/m?, as an average of 5 fittings. This corresponds to a medium layer thickness of 70 ym. It shall be not less than 450 gin (63 jim) when it is measured on an individual sample. = The medium layer thickness 3 of the zinc coating in pm may be calculated by using the approximation formula My B- 7,2 where m, is the surface related mass of the zinc coating in g/m’. 5.2.3 Suface condition of the zinc coating ‘The zinc coating on the intemal surface of the fitting shall be continuous, with the exception of machined black surfaces. In the special case of larger material cross-sections the iron-zinc alloy phases may grow through. The intemal zinc coating shall be free from zinc blisters, zinc burrs, non-metallic remainders.Page 11 EN 10242: 1094 5.3 Despatch conditions of finished fittings The surfaces of the fittings shall be free of aromatic hydrocarbons. 6 Design 6.1 Fittings shall be identified by design symbols according to the selected material (see 5.1.1) and the choice of thread (see 8.1.1) as given in table 2. NOTE: See also annex A. ‘Table 2: Design symbols Design ‘Thread type Material symbol grade A R Rp | w400-05 or B350-10 B R RP [_w350-04 or B300-06 6.2 The drawings are diagrammatic, without prejudice to the manufactured form. tnbank der Firma VOUT H ng Merkbat 7 des OIN 6.3 The types and sizes dimensionally standardized are shown in tables 8 to 26. 6.4 Fittings shall be reinforced at the intemally threaded ends by a band or bead, except where they are polygonal in shape to allow for spanner flats, or where fittings have side outlets (type Zal and Za2). Asdruck aus der 6.5 Manulacturers may incorporate ribs at their discretion. Ribs should not project higher than the band or bead. 6.6 Backnuts may be plain or recessed and one face may be machined. 6.7 Tables 25 and 26 show two typical types of seats of unions and their designation. Other types of scat design and seat material shall be considered as complying with this standard provided the dimensions in tables 25 and 26 and other requirements of this standard are observed. Such unions do not have a specific designation.Page 12 EN 10242:1904 7 Dimensions and tolerances 7.1 Fittings shall have the appropriate dimensions given in tables 8 to 26. Where maximum or minimum dimensions are not specified, the tolerances for face-to-face and face-to-centre dimensions shall be as given in table 3. NOTE 1: sizes shown in brackets are optional sizes and which may have a limited availability. NOTE 2: The face-to-face and face-to-centre dimensions of unions may not always comply with the tolerance given due to the compound effect of piece tolerances and design upon the final assembly. Table 3: Tolerance on length Values in millimetres Dimension Tolerance z < 30 £15 8 > 30 50 +20 az > 50< 75 £25 Es > 75 < 100 £30 EE] 100 < 150 43,5 32] > 150 < 200 +40 z2| > 200 £50 Laying lengths are given for assistance and guidance during installation. Their accuracy is dependent upon the tolerances given in 7.1 and on the tolerance of the threads specified in ISO 7-1. The dimensions z given in tables 8 to 26 are the average distance from the pipe end * to the axis of the fitting (see figure 2) or the distance from pipe end to pipe end (see figure 3). Asdruck aus der ‘These assembly dimensions are calculated by deducting average lengths of engagement from the fact-to-lace or face-to-centre dimensions given in the tables. The average lengths of engagement are rounded from the dimensions given in ISO 7-1 and are given in table 4.Page 13 EN 10242:1994 “Table 4: Lengths of engagement Designation of thread size wfulatululda fim fm f2 fa]s [4 fs fe Length of 7 fio B Jas [17 I 19 [24 [7 |» x |« 40 engagement_mm Zz N } N = N ° z i 3 Figure 2: Laying lengths z in the case of Figure 3: Laying length z in the case ‘an angularly disposed fitting of an axially aligned fitting 7.3 The dimensions of widths across flats depend on the design of the fittings and are left to the discretion of the manufacturer. Asdruck aus der 7.3.1 Flats on plugs shall be square. Flats on other fittings up to and including size 3/4 should be hexagonal. Flats on other fittings above size 3/4 may be hexagonal or octagonal. Flats on union parts, excluding the union nut, may be hexagonal, octagonal or decagonal. 7.3.2 The minimum depth of the spanner flats measured at the comers shall be as given in table 5. For backnuts any chamfering shall not reduce the depth of spanner flat below the minimum dimension given in table 5.Page 14 EN 10242:1994 ‘Table 5: Minimum depth of spanner flats Designation of tread sie [| “| %]%]% [1 [™ [™ [2] [3 [4 Min. depth of spanner flas [4]4|5 [sss |e |65 |6s [7/7 73 [8 mm 8 Threads: 8.1 Choice of thread 8.1.1 Jointing thread Fittings shall be threaded in accordance with ISO 7-1. External threads shall be taper (R), intemal threads shall be parallel (Rp). 8.1.2 Fastening threads he threads of backnuts, union nuts and their mating threads shall be in accordance with ISO 228-1. #2 Alignment of threads Datenbapk der Fima VI H ; he axes of the screw threads shall be accurate to within + '4° of the specified angle. 383 Chamfering he outlcts of the fittings shall have a chamfer. ruck On intemal threads, the chamfer should have a minimum included angle of 90°, and the diameter at the face should exceed the major diameter of the thread. On extemal threads, the chamfer should be a minimum included angle of 60° and the diameter at the face should not exceed the minor diameter of the thread at that face.Paget EN 10242:1904 9 Manufacture: Fittings shall not contain material detrimental to their usage. They should be smooth, free from sand, blow holes, cracks and other injurious defects. They shall not be impregnated to cover such defects. 10 Required characteristics 10.1 Permissible working pressure and temperature ‘The fittings of all sizes shall be suitable for the maximum permissible working pressures within the {cmperature ranges given in table 6. Intermediate pressure ratings at temperatures between 120 °C and 300 °C shall be obtained by linear interpolation. For normal applications the lowest service temperature for fittings is -20 °C. For special applications at temperatures below -20 °C the manufacturer shall be consulted. z ‘Table 6: Pressure/temperature ratings 8 i Service temperature | Maximum permissible working pressure ‘ °C bar! 3 -20 to 120 25 between 120 and 300 interpolated values 4 20 33 bar s B B é ° “200 0 300 *C ‘Temperature Figure 4: Pressure/temperature ratingsPage 16 EN T0282:1904 10.2 Design strength Pressure-containing fittings including the component parts of unions shall be designed to withstand the design test pressures given in table 7. Each size of fitting shall be type tested in accordance with table 7. Table 7: Design test pressures Hydrostatic design test pressure (gauge) Sizes /8 to 4 Sizes 5 and 6 100 bar 64 bar It is permissible for there to be leakage from a union joint at a pressure below the pressure given in table 7 provided that the pressure is not less than 1,5 x maximum permissible working pressure at ambient temperature. (See 10.1). 10.3 Assembly _; The fittings shall be capable of withstanding the forces normally involved during assembly when correctly assembled with threads in accordance with 8.1. tnbank der Firma VOUT H 11 Testing, and inspection 1.1 Malleable cast iron ‘The manufacturer shall ensure by adequate tests that the malleable cast iron meets the requirements of the material grade specified in 5.1.1. Asdruck aus der In addition to the test requirements of prEN [190 WI 220], the manufacturer shall conduct appropriate tests, after annealing and before machining, to ensure that all fittings are satisfactorily malleabilised.° 2 3 Asdruck aus der age 17 EN 1024271994 11.2 Hot dip zine coating Where protection by hot dip zinc coating is specified, the manufacturer shall ensure that the hot dip zinc coating meets the requirements of 5.2. The elements specified in 5.2.1 shall be determined using a recognized test method, e.g. atomic absorption spectroscopy. The method of determination of the coating mass per surface unit area should be taken from ISO 1460. The thickness of the coating may be checked by using calibrated electronic or magnetic instruments (e.g. ISO 2178) or by microscopic examination. The measuring result for a fitting then follows as the arithmetic mean of at least 10 individual measurements at points distributed statistically across the fitting. Hot dip zinc coated fittings shall be visually inspected for compactness and continuity of the zinc coating in accordance with sampling plans (e.g. ISO 2859). 11.3 Threads 11.3.1 Jointing threads ‘The manufacturer shall ensure by adequate control that the jointing threads meet the requirements of ISO 7-1. NOTE: ISO 7-2 gives a recommended system of gauging but other systems of gauging can be used providing they ensure equivalent results are obtained and threads conform to ISO 7-1. 11.3.2 Fastening threads Fastening threads shall meet the requirements of ISO 228-1. NOTE: ISO 228-2 gives a recommended system of gauging but other systems of gauging can be used providing they ensure equivalent results are obtained and threads conform to ISO 228-1. 11.33 Alignment “The alignment of the threads shall meet the requirements specified in 8.2. 11.4 Leak tightness test Al pressure containing fittings shall be tested after machining, but before protective coating other than zinc coating by one of the following methods. Each fitting, when so tested, shall show no sign of leakage. a) by the application of an intemal hydrostatic pressure of not less than 20 bar, ortnbank der Firma VOUT H Asdruck aus der Page 18 EN 10242: 1994 b) by the application of an internal pneumatic pressure of not less than 5 bar, whilst the fitting is completely immersed in water or light oil, or ©) by other tests which ensure an equivalent quality. Fittings which do not satisfy the chosen test shall be rejected. 11.5 Final visual inspection “The fittings shall be free from visible casting or threading defects. The verification regarding this shall be done by adequate visual inspection. 11.6 Acceptance tests for higher performances 11.6.1 If the customer requires acceptance tests for higher performances, these shall be stipulated and agreed at the enquiry or order stage. The purchaser shall bear the costs of acceptance tests. ‘Acceptance tests should be carried out with suitable equipment and the manpower of the manufacturer. 11.6.2 Hydrostatic pressure tests Acceptance hydrostatic pressure tests for working pressures above 25 bar shall be caried out by Stereement at the order stage. The test pressure shall not exceed the limit beyond which permanent feformations and changes to the thread dimensions would occur. 311.7 Analysis of aromatic hydrocarbons he verification of this requirement (see 5.3) shall be performed by means of gas or thin-layer Echromatography or other equivalent methods. 11.8 Inspection documents ‘When requested by the purchaser and agreed with the supplier, the supplier shall provide inspection documents in accordance with EN 10204 clauses 2.1 or 2.2. 12 Quality assurance system Manufacturers of fittings to this standard shall establish and maintain a documented quality system conforming to EN 29001 or EN 29002 and certified by a third party certification body operating to EN 45012, as a means of ensuring that the fittings conform to the specified requirements.Page 19 EN 10242:1994 13 Designation of fittings 13.1 Elements of the designation ‘The fittings complying with this standard shall be designated as follows: a) the type of fitting, see table 1; b) EN 10242; ¢) the symbol, see table 1; d) fitting size, see 13.2 and tables 8 to 26; ) surface condition whether black (symbol Fe) or hot dip zinc coated (symbol Zn); ) design symbol, see 6.1. 13.2 Additional notes on designation of size Equal fittings, where all outlets are of the same size, are referred to by that one size, irrespective of the number of outlets. tnbank der Firma VOUT H Unequal fittings having two outlets are specified by their outlets in decreasing order (large outlet- small outlet). Unequal fittings having more than two outlets but not reducing on the run are specified as follows. a) Tees BI and El with equal outlets on the run and an increasing or reducing outlet on the branch are specified by stating the size of the run followed by the size of the branch, for example, | x 3/4 (see tables 11 and 15). Asdruck aus der b) Twin elbows reducing E2. The size of the large outlet is specified followed by the size of the two smaller outlets, for example,1'4 x 1'% (see table 16). ) Reducing crosses CI. The size of the largest run is specified followed by the size of the two smaller (but equal) branches, for example, 1% x 1 (see table 13). Unequal fittings having more than two outlets and reducing on the run or with three different outlets may be specified by either method "a" or method "b" according to national practice as shown in figure 5. NOTE: It is recommended that method "b" should be phased out by the year 2000. From this time all fittings should be designated using method "a"Page 20 EN 10242: 1904 Hee aia @) ‘Method "a" ‘Method "b" Figure 5: Sequence of specifying outlets when the above mentioned abbreviated method does not apply 13.3 Example of designation tnbank der Firma VOUT H i) Equal female elbow size 2, black finish, design symbol A: Elbow EN 10242-A1-2-Fe-A ii) Reducing tce with run 2 and branch 1, hot dip zinc coated, design symbol B: Asdruck aus der ‘Tee EN 10242-B1-2x1-Zn-B Reducing tce with run 1 and 3/4 and branch 1/2 black finish, design symbol A spectively B: using method "a" : Tee EN 10242-Bl-I x 1/2 x 3/4-Fe-A using method ‘Tee EN 10242-Bl-1 x 3/4 x 1/2-Fe-B 14 Marking Unless it is not practicable because of casting method space limitations, fittings shall be marked by casting at least with: a) the manufacturers name or trademark;Page21 EN 102421994 b) the fitting size (as defined in 4.4). Other markings shall not conflict with the markings detailed in a) and b). When it is not practicable to mark fittings because of casting method space limitations, it is permissible to omit either or both of the markings detailed in a) and b) providing the omitted markings are given on the packaging material, but in this case the fitting shall not be marked with any other marking. ‘The CE mark and eventually other marks shall be put on the accompanying commercial documents or on the packaging material or on the fitting itself. tnbank der Firma VOUT H Asdruck aus derPage 22 EN 102421994 Table 8 Elbows Al Male and female elbows A4 Side outlet elbows Zal Tees BI Crosses Cl Side outlet tees Za2 A Ab Za1 Za2 z or “fb = a He f 2] “pol i} ay 40h z Dimensions Laying 6 mm len 2 = sé fat [a [or [a [za [a z 33 lw % % - - 19 12 2 |% % % “m |- 21 1 = |% % % % (%) 25 15 % % % % % 2B 15 fe | ”% % % % 3 18 38 ft I 1 1 ay 38 52 21 gd o|imn fiw fin fim |- 5s [60 | 26 a lim jim |iw fim q- 50 |6s 31 2 2 2 2 - sa | 7434 2% |2% |2% |e@% |- o jes | a2 3 3 3 @ |- 7% «|98 | | 48 4 4 4 @ |- 96 us | 6 () |- @ |- - us |- B © |- © |- : wi |- a Dimensions which are not specified are left to the discretion of the manufacturer. ( ): see 7.1. Tolerances: sce table 3. Threads: in accordance with ISO 7-1.tnbank der Firma VOUT H Asdruck aus der Table 9 Page 23 EN 10242:1994 Elbows, reducing Al Male and female elbows, reducing A4 Fitting sizes Dimensions Laying lengths mm mn Al Ad a 6 ¢ a le mx” |- B B : 1B 1B Yxw% |%x% | 26 6 33 B 16 Cxw |- 28 28 : B 18 ‘xe [ex | 30 31 40 15 18 ix%z |- 32 34 : 15 21 ix% [ix% | 35 36 46 1B 21 : 36 4 : 17 26 Iuxt | 40 2 56 2 25 aux |- 2 46 : B 29 laxi%]- 46 48 : 7 29 2x1% |- 52 55 : 28 36 @%x2 |- 61 6 : 34 2 Dimensions which are not specified are left to the discretion of the manufacturer. ‘Threads: in accordance with ISO 7-1.bank der Fima VOUT H it 7 des BIN Page 24 EN 10242:1994 Table 10 45° elbows A1/45° 45° male and female elbows A4/45° AI/LS® AG/AS® q Fitting sizes Dimensions Laying lengths mm mm Al/45° Ad/45s° a b z % % 20 28 10 ” ’” 2 28 9 ” % 25 32 10 1 1 28 37 il 1% 1% 33 4B 14 1% 1% 36 46 17 2 2 43 55 19 Dimensions which are not specified are left to the discretion of the manufacturer. Tolerances: sce table 3 “Threads: in accordance with ISO 7-1.Page 25 EN 10242:1994 nin eee Emagen a reagan to Laying lengths Fitting sizes Dimensions Laying lengths wa fafa pe me te le te de von la lg [a [8 ne |B IE |B |8 a ls |g we a lh la |B . aia [a HO Ole a |B [8 : x lz {x woz le le le 2 giz |x oie |e fa |e 5 BF 8 a ole |p Bola |b BOLE | re sin eth vo fa le |e a ven? » 38 iS Fig sins ra. mm ; EUR Wk g | 8 ; Bole lk a 3s «“ « a u 0 B 1S as cad 2 2 hy Po dae le ta le dg ele le {a pom fa la fe |x aly le [a | |REO 2 |B TB UE i ouEL |& |B [B38 ele ls |x Reo 8 [8 |B 1/8 ej2 |3 |B ys, le le le la wee la le la |p yi |g [@ |p |g way fale [eo [z Be |2 1§ (2 |2 woe |e [a [8 wer |e [> |» |s Sea em ent Folerances: soc table 3. REE oon PRESS AOL wea |e & e s & x a “WEI 225 sass Sumy Jo uowEiop Jo pou, TPL OSU HM 2ouRpACeoN pean Ix 4X Gx 1 4x ARR “aaa 9p Jo uoparsD 2 ot Yo] a pogtsads you am pepe sUOKSEUN ote AEH xy AxAEE i RT| Hag i * WRAL We AXWEK WRAKH ARE WERE YRMKHK * idehadedd WX KK WXMKY ° =F. POR, = EN 10242:1994 Page 26 (ele ta {et Yomeg 2p vo pnb po ur ap vo Spar 524, er ypu 2 pos up ve Sarg 3, ia 89, esovoy 9 funbyagsine TITS Suis 1 BPSORTE ERIE lop sve URN ena oi par on a wo Hapa Ba 1G Young 2p pun uns 2x9 vo Sujonpes $39),Page 27 EN 10242194 Table 13 Crosses, reducing Cl cl a Fitting sizes | Dimensions Laying lengths mm mm a b la 2 : (Ax%) 26 26 13 16 é Ax 30 31 15 18 2 Ix% 32 34 15 2 & 1x% 35 36 18 2 i (Ax %) 36 41 7 26 5 1 40 2 a 25 (%x 1) 2 46 B 29 3 Dimensions which are not specified are left to the discretion of the manufacturer. 35 (_): see 7.1. 2 “Tolerances: sce table 3. 3 ‘Threads: in accordance with ISO 7-1. 4 Method of designation of fitting sizes: sce 13.2c.tnbank der Firma VOUT H Asdruck aus der Page 28 EN 10242:1904 ‘Table 14 Short bends DI Male and female short bends D4 Pitcher tees El Twin elbows E2 01 Fitting sizes Dimensions Laying lengths mm mm DI D4 El E2 [a=6b c z zy — Ye Ye - - 30 - 20 - % Y% Ye Ye 36 19 26 9 ” ”% *% ” 45 24 32 an ” % % % 50 28 35 13 1 1 1 1 63 33 46 16 1” 1% 1% 1A a 40 57 21 1% 1% 14 % 85 4B 6 24 2 2 2 2 102 53 7B 29 Dimensions which are not specified are left to the discretion of the manufacturer. ‘Tolerances: sec table 3. ‘Threads: in accordance with ISO 7-1.Pago 29 EN 10242:1994 ar] ec] x) a] so] &] % x Il %* % Ut SUR OTT aalepsen 7 TOs] ts soueozy UL spat or] se] ce} sc] w] ow) « % 1t% w” 1 Vy 28 =pamwzemuen a1 Jo UoTRISIP ul sel e}o}] wl] ul » % “LK KH % 29g 01 ya ant payeds 10u Se AYN Suo|SUSUN 7 — © OW 1 & se] oe] oa] of a] of © Sooo | £ Front OL “ 9 % & ‘uru pu youreq uo Sutonpas $201 S4DNg Is TS 3 “ % oF nm] se] se wx Ux KL Xe R % o& © @. Ww Zot ‘ el 2 Brows | © 2, Foust a} a] 2 {— war Ta ry aa supa Suike] SUOISURLNG sazis Sunt supa] Sue] suorsuoung | says Summey HRTF WO Wop soot AL BURR a WO UNGAT ST IPT 1g Uru pur youesg auf Uo Suponpas S30) Jey>Ity 1g Uru 2p Uo Suponpas S301 J2y>1hq 1a Young ap uo Buponpas $291 2d wu V wy 1 1 uu pu your ay uo Bupa sat upd Tq urd 2p vo. S301 PI Ta Youesg 2p uo Buronpar $20) syd STOELDatenbank der Fima VO 1TH ng Merkbat 7 des OIN Asdruck aus der Page 30 EN 10242:1904 x Table 16 Twin elbows, reducing E2 2 Fitting sizes Dimensions Laying lengths mm mm a b 2 2 Cx) 47 48 32 | ax% 3 54 36 39 (4x1 6 68 47 51 (zx I”) 1 9 58 60 @xi% 1 94 67 5 the manufacturer. (sce 7.1. Tolerances: sec table 3. Dimensions which are not specified are left to the discretion of ‘Threads: in accordance with ISO 7-1. Method of designation of fitting sizes: see 13.2b.tnbank der Firma VOUT H ng Merkbat 7 des OIN Asdruck aus der Page 31 EN 10242:1904 ‘Table 17 Long sweep bends GI Male and female long sweep bends G4 Male long sweep bends G8 Gi a Gs | Op “| z Fitting sizes Dimensions Laying mm lengths mm Gl a GB a b z - (%) : 35 32 «dB Ye “ - 40 36 30 % % () a8 2 38 ” % A 55 48 42 Me ” " 69 60 54 1 I 85 75 68 I” (l’) 105 95, 86 \% (l¥) 116 106 7 2 2) 140 130 116 (2A) - 176 165 149 3 3) - 205 190 175 4 O - 260 245 24 Dimensions which are not specified are left to the discretion of the manufacturer. ( ): see 7.1 ‘Tolerances: scc table 3. “Threads: in accordance with ISO 7-1.tnbank der Firma VOUT H Asdruck aus der Page 32 EN 102421904 Table 18 45° long sweep bends G1/45° 45° male and female long sweep bends G4/45° Gaiase Goals? J Fitting sizes "] Dimensions Laying lengths mm mm Glas: Gaase a b z - (4 26 21 16 (%) % 30 24 20 % ” 36 30 2B % % B 36 28 1 1 st a2 4 m% % 64 34 45 1% % 68 58 49 2 81 a) 37 (24) 9 86 2 @) 113 100 83 (C ): see 7.1. Tolerances: see table 3. “Threads: in accordance with ISO 7-1. Dimensions which are not specified are left to the discretion of the manufacturer.Page 33 EN 10242:1998 “FL OSI es aoumuCGoR UF SPER, C29 mt same, 11 33 “ameyUn 3A JP vopansip 2p on yo] ame paps you 3m yA SUOSUN RRA Ran aiz8 @ rd a 1D Supnpas “PM OH PARA por ya po WPS sn saep9S° 2 3 Asdruck aus der Page 34 EN 10242: 1994 Table 20 Male and female sockets M4 Male and female sockets, reducing M4 ‘Tolerances: sce table 3. ‘Threads: in accordance with ISO 7-1. Fitting sizes Dimensions Laying lengths mm mm M4 MA a z reducing % xh 35 25 % ‘xk 43 30 Ax% % CAx%) 48 3 Ax 1 1x% 55 38 1x% % 1Ax% 60 4 Axl - TAxI 63 Mx l% - Qx1”% 70 (2x 1%) Dimensions which are not specified are left to the discretion of the manufacturer. (): see 7.1.Page 35 EN 10242:1904 TRL Na #99 2 HL1on eu 16:EN 102421904 Page 36 L€ Od “HL OSL Wa saumpuoove pean Jamusemnueus 249 Jo UoNDsIp 249 0} ya} axe payods you ame yoy suOIsuANC] oEx9 2x €) xvodbank der Fima VOUT H it 7 des BIN a Table 23 Backnuts P4 Dimensions Fiuing sizes mm amin. % 6 % 7 % 8 % 9 1 10 % ul % 12 2 13 2% 16 3 19 Dimensions which are not specified are left to the discretion of the manufacturer. Dimension s: see 7.3. “Threads: in accordance with ISO 228-1. ° Backnuts may be plain or recessed, and one face may be machined. Page 31 EN 10242:1094Page 28 EN 102421904 Table 24 Caps TI Plain plugs T8 Beaded plugs T9 Countersunk plugs T11 Tl T8 T9 Tu Fitting sizes Dimensions Tl ws (9 TH [amin [bmin |emin | dmin z |) % % - 13 u 20 - a |% % % - 15 14 2 - az % % Y% (%) 17 15 24 Tt Es [4% % % (A 19 18 26 15 ae |% % % %) 2 20 32 16 22/1 1 1 qa 24 2B 36 19 2 |1% % % - 27 29 39 - 2 11% 1% 1% : 2 30 4 - 32 |2 2 2 - 32 36 48 - ae |” 2% 2% - 35 39 54 - 3 13 3 3 - 38 4 60 - 2 [4 4 4 : 45 58 70 : ‘Caps may have hexagon, round or other profiles at the manufacturer's discretion. Dimensions which are not specified are left to the discretion of the manufacturer. (): see 7.1. Dimension s: sec 73. Threads: in accordance with ISO 7-1.Page 39 EN 10242:1994 1 1 1 30 24 83 % 1% % 90 vig n % 1% M% 95 22 76 2 2 2 106 30 82 2% : 2% it 3 ot 3 : 3 3 130 36 100 - : 4 : - 38 : Dimensions which are not specified are left to the discretion of the manufacturer. Dr Sot tie shall be considered as standard providing dimensions a and 5, and s_: soe 73. Polerances: sbenoteto 7. ‘Threads: Uireads at outlets in accordance with ISO 7-1. Gaskets: soc table 27.age EN 10242:1904 Table 26 Union elbows, flat seat UAL ‘Male and female union elbows, flat seat UA2 Union elbows, taper seat UAI Male and female union elbows, taper seat UAI2 UAL 4 a 3 _—_ = | NOTE: Union elbows UAI and UA2 may be supplied with or without spigot at the 5 | manufacturer's discretion. 25 Fitting sizes Dimensions Laying lengths EE UAL | UA2 | UAII | UAI2 a b ec x a 4 _| 2 - - | % n | 4 61 21 u 38 3 % % % % 2 65 25 15 42 a2 | % % % % | 38 6 | 28 15 45 ao] om % % ~% | 0 82 33 18 47 3 1 1 I 1 n 94 38 21 55 2 m | 1% 1% 1% | 8 | 107 45 26 68 m% | m1 1% 1% | 90 | us 50 31 1 2 2 2 2 | 100 | 128 58 34 6 Dimensions which are not specified are lef to the discretion of the manufacture. Other types of seat design and scat materials shall be considered as standard providing dimensions a, b and c are observed. Dimensions s,, 5: see 73. Tolerances: sce note to 7.1. Threads: threads at outlets in accordance with ISO 7-1. Gaskets: see table 27. Caution: Unions (with or without gasket as appropriate to the seat design) should only be used as complete assemblies because component parts of unions made by different manufacturers, or component parts of different types of union made by the same manufacturer, are not necessarily interchangeable.Pago 41 EN 10242:1904 Table 27 Gaskets for unions and union elbows, flat seat U1, U2, UAL and UAZ Fitting sizes of Thread sizes of union nuts unions and union | Diameters of gasket | (for guidance only) elbows mn d D % : : Gh = % 13 20 G% 5 7 24 G% i % 7 24 Gh é 19 2 G% ; % 21 30 GI 5 24 34 Gli% % 2 38 Gi% 3 1 32 4 GI% Ge M 42 35 G2 3 46 62 G2% < 60 8 G% 15 7 G3% 88 10 G4 - - Gs Go Material and thickness of gasket: to be specified when ordering, depending ‘on the application. Thread sizes of union nuts: soe 8.Envtozda:1984 Annex A (normative) Malleable cast iron fittings threaded to ISO 7-1 but having internal threads type Re ALI Design In addition to the fitting designs identified by the design symbols A and B in 6.1 and table 2, the fitings described in table A.1 are also used. Table A.1: Design symbols Design “Thread type Material symbol [external intemal grade Cc R Re 'W400-05 or B350-10 D R Re W350-04 or B300-06 NOTE: These designs have been included atthe request of the United Kingdom, 2 A2 Jointing Fittings of design symbols C and D shall be threaded in accordance with ISO 7-1. Extemal threads hall be taper (R), intemal threads shall be taper (Rc). tnbank der Firma VOUT H Except as given in A.1 and A.2, the requirements for fittings of design symbols C and D are as given in the main part of this standard. Asdruck aus der Annex B (informative) Assessment of conformity In addition to the requirements of clause 12 it is recommended that the conformity of threaded pipe fittings in malleable cast iron to this standard should be assessed according to the Construction Products Directive (89/106/EEC) annex Ill clause 2, item ii) third possibility, that is 1) initial type test by the manufacturer, 2) factory control of production.Page 4 EN 10242:1094 Annex C (informative) Relationship with the essential requirements of the Construction Products Directive (89/106/EEQ) Clarification of the reference numbers for the essential requirements as given in the Construction Products Directive. 1) requirement with regard to the mechanical aspect; 2) requirement with regard to the aspect of fire; 3) requirement with regard to hygiene, health and environment, 4) requirement with regard to safety in use; 5) requirement with regard to noise protection; 6) requirement with regard to energy economics. ‘Table C.1: Characteristics and corresponding clause in this standard for the essential 6 2Z Requirements ; 3 Characteristics | Reference number of the essential requirements 32 1 I 2 3 4 5 6 2 Hot dip zine : = | Clauses - - - 3 coating 5.2.1 and 33 2 : Leak tightness - - ~ | Clause ~ 7 3 4Page 44 EN 10242:1904 Annex D (informative) Relationship between fitting size and nominal size (DN) “The relationship between designation of thread size, which is the fitting size, and nominal size (DN) is given in table D.1 for guidance only. ‘Table D.1: Thread designation and nominal size Designation of | Ye | 4 1% 42 2% 13 4 thread size/fitting size Nominal size, [6 | 8 40 |50 | 65 | 80 100 1s 150 DN. bank der Fima VOUT H it 7 des BIN ‘Annex E (informative) Pipe threads where pressure tight joints are made on the threads. Part 2: Verification by means of limit gauges. Iso 228: Pipe threads where pressure tight joints are not made on the threads Part 2: Verification by means of limit gauges. 1SO 1460: Metallic coatings - hot dip galvanised coatings on ferrous materials - Gravimetric determination of the mass per unit area. 1SO 2178: Non-magnetic coatings on magnetic substrates - Measurement of coating thickness - magnetic method. ISO 2859: Sampling procedures for inspection by attributes.