China Display 2011 Kevin Long FINAL

Display Technologies
Innovative Glass Technologies Provide Solutions for Advanced Displays

Dr. Long Zhifeng (Kevin)
Manager, Application Engineering and Asia Commercial Technology, Corning Display Technologies China November 7, 2011
Agenda
Corning and Display Technologies overview Consumer demand for advanced displays Corning innovative glass technologies enable s new solutions for advanced displays
Thin display Flexible display OLED/LTPS display
Corning Incorporated 2011
Corning Incorporated
Founded: 1851 Headquarters: Corning, New York Employees: Approximately 26,000 worldwide 2010 Sales: $6.6 Billion Fortune 500 Rank (2010): 391
Corning is the world leader in specialty glass

and ceramics.
We create and make keystone components

that enable high-technology systems for consumer electronics, mobile emissions control, telecommunications, and life sciences.
We succeed through sustained investment

in R&D, 160 years of materials science and process engineering knowledge, and a distinctive collaborative culture.
Corning greater China overview

Three decades of market leadership and growth
Initial Investment: 1980 Regional Headquarters: Shanghai, China
BEIJING
Number of Employees: More than 3,000 in Greater China Total Investment: Over $3.0 Billion
Wholly Owned Joint Venture Contract Manufacturing
CHENGDU
SHANGHAI HANGZHOU
FUZHOU JIANGMEN TAICHUNG TAINAN
Over time, all of Corning global divisions s have established business units in China
Display
BEIJING (2008)
Expansion
Wholly Owned Joint Venture Contract Manufacturing
BEIJING (2012)
Expansion
Telecom
CHENGDU (2000)
BJ CCS (2002)
SH CCS (2002) SH Fiber (2006)
Expansion
SHANGHAI (2010) SHANGHAI (2009)
SHANGHAI Fiber (2002)
Environmental
SHANGHAI (2000)
Expansion
Expansion
SHANGHAI (2007)
SHANGHAI (2012)
Specialty Materials
FUZHOU (2004) JIANGMEN (2009)
Life Sciences
HANGZHOU (2009) WUJIANG (2011)
2000
2005
2010
2012
Corning Display Technologies is a global business with manufacturing located close to our customers
Beijing, China
CDTC
Sakai City, Japan

Corning Japan KK
Harrodsburg, KY, USA

CDT
Gumi & Cheonan, Korea

Samsung Corning Precision
Tainan & Taichung, Taiwan

CDTT
Shizuoka, Japan
Corning Japan KK
Corning, NY, USA

Corning Incorporated Corporate Headquarters
Construction of mainland China first full LCD glass s substrate facility on track
Artist rendering of the CDTC Phase II Project located at the Beijing Digital TV Industry Park (Beijing, China)
Approximately US $800 million investment

to construct a new full LCD glass substrate facility in China
Up to Generation 8.5 glass melting and

finishing capabilities
Located in the Beijing Digital TV Industry

Park in the Beijing Economic Technological Development Area
Construction progress on track and

production slated to begin in 2012
Consumers are demanding affordable electronic devices with more features

Mobile Slate / NB Monitor TV E-reader
Form Factor
Thin Seamless
Thin / Light Seamless Slim bezel
Thin Seamless Slim bezel

Panel Performance
Thin Seamless Slim bezel Power Resolution Motion blur Durability
Thin / Light
Power Resolution Durability
Power Color shift (slate) Durability
Power
Color Contrast Reflectivity Rewriting speed Touch

8
New Features
Touch 3D?
Touch (slate) 3D?

3D
IPTV 3D
Glass enhancements meet today cutting-edge s display industry trends

Enhanced Glass
Thin Display
EAGLE XG Slim Glass
Flexible Display
Flexible Glass
OLED/LTPS Display
Corning LotusTM Glass
Corning glass technologies enable new products s and solutions for advanced displays
EAGLE XG Slim Glass
A thin, environmentally friendly glass ideal for large, highresolution displays and improved 3D images
Flexible Glass
A thin, flexible glass compatible with continuous processing, enabling electronic displays including touch devices, OLEDs, e-book readers and more

A new Corning display glass formulated for today cutting-edge technologies like Oxide-TFT backplanes s and OLED displays
10
EAGLE XG Slim creates value for customers across applications by meeting LCD industry demands
Thin and Light (TV)
Enables thinner and lighter devices
Superior damage resistance Better UV transmission for curing process

Product Performance Cost Effectiveness (Portable)
Eliminates or reduces thinning process
Improves brightness and viewing angle for row-interleaved 3D displays
3D with Micro-retarder (TV)
Environmentally Friendly
Supports greener approach for panel manufacturing from lower product carbon footprint; reduces or eliminates environmentally unfriendly chemicals for thinning
11
How thin is thin?
0.7 mm
Roughly the thickness of a credit card
0.5 mm
Roughly the thickness of a bed sheet
0.4 mm
Roughly the thickness of denim fabric
0.3 mm
Roughly the thickness of a business card
0.1 mm
Roughly the thickness of a sheet of copy paper
We recently announced the addition of 0.3 mm thick substrates for glass sizes
that support portable devices up to Gen 5
EAGLE XG Slim is also available at 0.4 mm in smaller glass sizes up to Gen 5

and at 0.5 mm in larger glass sizes up to Gen 8
Display Technologies Corning Incorporated 2011
12
EAGLE XG Slim substrates improve patterned retarder 3D TV performance

Patterned Retarder CF glass
Wide view angle
Wide aperture
High resolution
L 1080p R
View angle
Thin CF glass improves viewing angle and brightness
13
EAGLE XG Slim reduces weight and enables easier direct bonding of advanced 3D components
Advanced 3D displays with active retarder, switchable lenticular or barrier use an additional LC cell to create 3D images adding weight and lamination process cost
3D Lens 3D Cell 3D Cell 3D Lens 3D Cell CF TFT 3D Cell CF TFT
Substrate
173D laptop
Substrate Thickness reduction Weight reduction
0.7 mm 0.5 mm 0.4 mm 0.3 mm
~ 20% ~ 30% ~ 40%
0.209 kg 0.314 kg 0.418 kg
553D TV
Thickness reduction Weight reduction
0.7 mm 0.5 mm 0.4 mm 0.3 mm
~ 20% ~ 30% ~ 40%
2.2 kg 3.3 kg 4.4 kg
3D display with 0.7 mm

With 0.4 mm
*Assumes all four pieces of glass are 0.4 mm
14
Edge Mura is a growing issue as LED edge lit sets penetrate, EAGLE XG Slim can improve by ~25%
Edge mura is a growing

performance issue
Current methods to
improve include more expensive films
Initial testing
demonstrates that thinner glass substrates can improve performance by ~25%
15
Finite element modeling: Dynamic analysis of ball drop on LCD panel
Panels with EAGLE XG Slim glass substrates perform similarly to those with thicker glass substrates
Model Assumptions
Surface-1 CF Glass TFT Glass Surface-4 Surface-3 Surface-2 Clamp
Liquid crystal was ignored Ball and back plate were modeled as
rigid bodies made of stainless steel
d
Rigid Back Plate
Conclusions
Max stress occurs on bottom-center of

CF glass
Ball Weight = 535g (Steel); Ball Radius = 25.4 mm; Drop Height = 100 mm
300
1.4mm Panel (d = 0 mm)
Max Principal Stress (Surface-4) [MPa]
1.0 mm thick panel performance

similar to 1.4 mm thick panel
1.4mm Panel (d = 0 mm) 1.0mm Panel (d = 0 mm)
900 800
Max Principal Stress (Surface-2) [MPa]
1.0mm Panel (d = 0 mm) 1.4mm Panel (d = 1.4 mm)
250
1.4mm Panel (d = 1.4 mm) 1.0mm Panel (d = 1.4 mm)
700 600 500 400 300 200 100 0 0.0000
1.0mm Panel (d = 1.4 mm)
200
Max Stress Occurs On Bottom-Center Of CF Glass (surface 2)
150
100
Stress At Bottom-Center Of TFT Glass

50
(surface 4)
0.0002
0.0004
0.0006
0.0008
Time [s]
0.0010
0.0012
0.0014
0 0.0000
0.0002
0.0004
0.0006
0.0008
Time [s]
0.0010
0.0012
0.0014
16
EAGLE XG Slim Glass
Flexible Glass

17
Ultra-Slim flexible glass enables high-quality, low-cost electronics manufacturing

Roll-to-roll processing (R2R) is a long-time industry goal Significant research dedicated to polymer substrates in R2R
Some laboratory successes, but few commercial products Challenges: surface quality, permeability, and deformation
Glass delivers high electronic performance in R2R processes Corning is working with customers to enable flexible glass processing
Transparent barrier superstrate
Flexible patterning substrate

Printable semiconductor and other active layers
Set assembly
Cutting and module assembly

18
Proper forming and handling enable glass reliability

Crack systems form when flaw size and stress reach threshold Glass strength dependent on its history
Bend strengths >6GPa measured immediately after glass forming
Preventing flaws and stress is key to application success

Edge quality affects bend strength
99
Surface quality affects bend strength

Surface damage crack systems Minimal defects high bend strength
Failure Probability (%)
90 50 20 10 5 2 1 10 20 50 100 200 500 1000
~10mm
(75 um thick)
Bend Stress (MPa)

19
Corning has demonstrated the mechanical reliability of glass in roll-to-roll processing

Glass Winding Roll-to-roll Sputtering
Length 400 mm
Un-wind Re-wind Glass web
75 m Thickness 200 m
Thickness = 50 m
Proven glass winding capability > 300 meter lengths without breakage
Proven roll-to-roll sputtering with 75 mm and 150 mm diameter rollers

20
Flexible Glass
New Flexible Glass Video (Video has been removed from this version)
21
Flexible glass is designed to be compatible with roll-to-roll processing

Slot Die Coating
Coating Fluid Under Pressure Surface Tension Slot Die Web Direction
Exposure
Development
Supply Roll Take-Up Roll
Supply Roll
Vacuum Chamber Boundary Layer Air
Take-Up Roll
Flexible Glass Substrate
Reference PET
Transmission
Transmission
22
Ultra-Slim flexible glass provides benefits for display components

Developing Product Concepts
Product Concept Patterning Substrate
(Thickness 50 to 200 m)
Future Concept
Top Cover **
Barrier Substrate
(Thickness 50 to 200 m)
Applications / Display Components
Touch Sensor Color Filter Substrate 3D Pattern Retarder OLED Substrate High-temp Processing Pristine Glass Surface High Transparency Thin, Light, Flexible Roll-to-Roll Sheet-to-Sheet
OLED Barrier
Benefits of Flexible Glass
High Transparency Perfect H2O and O2 barrier Thin, Light, Flexible
Component Process Method
Roll-to-Roll Sheet-to-Sheet
** Flexible glass is not chemically strengthened 23
EAGLE XG Slim Glass
Flexible Glass

24
What is Corning LotusTM Glass?

A new Corning display glass formulated for today s cutting-edge technologies like Oxide-TFT backplanes and OLED displays Suitable for LTPS manufacturing, depending on the process temperature ramp rate and hold time Optimized to deliver the benefits associated with high-performance displays
25
Corning Lotus Glass meets the stringent requirements of advanced backplane manufacturing technologies
Stable in high-temperature processes due to its intrinsic thermal stability Low compaction during the crystallization step, enabling precise alignment performance Superior surface quality, excellent thickness control, and low body defect levels associated with fusion-formed glass
26
The advantages of Corning Lotus Glass translate to the consumer, as well

Supports high performance, portable devices such as smart phones, tablets, and notebook computers
Low power consumption Superior picture quality Thin form factor
Corning continues to invent glass compositions that enable the complex panel devices that are driving the direction of the industry
27
Summary
Consumers are demanding devices that are:
Stylish: Thin and light, seamless design High performance: High resolution, fast response time New features: Touch, 3D Cost efficient Environmentally friendly
Corning provides innovative glass solutions, aligned with industry trends and consumer demands
EAGLE XG Slim Glass Flexible Glass Corning LotusTM Glass
Technical Service
28

China Display 2011 Kevin Long FINAL

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China Display 2011 Kevin Long FINAL

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Display Technologies

Innovative Glass Technologies Provide Solutions for Advanced Displays

Corning Incorporated 2011

Corning is the world leader in specialty glass

We create and make keystone components

We succeed through sustained investment

Corning Incorporated 2011

Corning greater China overview

FUZHOU JIANGMEN TAICHUNG TAINAN

Corning Incorporated 2011

Wholly Owned Joint Venture Contract Manufacturing

SH CCS (2002) SH Fiber (2006)

SHANGHAI (2010) SHANGHAI (2009)

SHANGHAI Fiber (2002)

Corning Incorporated 2011

Sakai City, Japan

Harrodsburg, KY, USA

Gumi & Cheonan, Korea

Tainan & Taichung, Taiwan

Corning, NY, USA

Corning Incorporated 2011

Approximately US $800 million investment

Up to Generation 8.5 glass melting and

Located in the Beijing Digital TV Industry

Construction progress on track and

Corning Incorporated 2011

Consumers are demanding affordable electronic devices with more features

Thin / Light Seamless Slim bezel

Thin Seamless Slim bezel

Thin Seamless Slim bezel Power Resolution Motion blur Durability

Power Resolution Durability

Power Color shift (slate) Durability

Color Contrast Reflectivity Rewriting speed Touch

Touch (slate) 3D?

Corning Incorporated 2011

Glass enhancements meet today cutting-edge s display industry trends

Corning Incorporated 2011

Corning LotusTM Glass

Corning Incorporated 2011

Enables thinner and lighter devices

Superior damage resistance Better UV transmission for curing process

Eliminates or reduces thinning process

Improves brightness and viewing angle for row-interleaved 3D displays

3D with Micro-retarder (TV)

Corning Incorporated 2011

How thin is thin?

EAGLE XG Slim is also available at 0.4 mm in smaller glass sizes up to Gen 5

EAGLE XG Slim substrates improve patterned retarder 3D TV performance

Wide view angle

Thin CF glass improves viewing angle and brightness

Corning Incorporated 2011

0.7 mm 0.5 mm 0.4 mm 0.3 mm

~ 20% ~ 30% ~ 40%

0.209 kg 0.314 kg 0.418 kg

0.7 mm 0.5 mm 0.4 mm 0.3 mm

~ 20% ~ 30% ~ 40%

2.2 kg 3.3 kg 4.4 kg

3D display with 0.7 mm

*Assumes all four pieces of glass are 0.4 mm

Corning Incorporated 2011

Edge mura is a growing

Corning Incorporated 2011

Finite element modeling: Dynamic analysis of ball drop on LCD panel