TATA PROJECTS LTD
CREATION OF SURFACE FACILITIES AND PIPELINE NETWORK FOR CBM BOKARO
BLOCK-BOKARO ASSET
Field Quality Record
Check List for Cable laying
Name of work : Project :
Drawing No. : Date :
Cable No./Tag No : Report No :
Sl No Description of Check Points Status Remarks
A OUTDOOR CABLE INSTALLATION
1 Derectly buried cable laid provided with cable marker for each15 mts OK / Not OK
2 Buried 1C Cable in trefoil formation to be tied by plastic tapes / 3 mm diameter OK / Not OK
nylon cord for every 750 mm
3 Joint in buried cable to be identified by joint marker at each joint location ( As per OK / Not OK
TCE-M2-EL-CT-S-2045 )
4 Outdoor cable running >= 60 mts, some extra cable length shall be kept at a OK / Not OK
suitable point for future use
5 Cable crossing roads , water , oil ,gas , swage pipes,cable shall be laid in hume pipe OK / Not OK
a) For road crossing cable to be buried <= 600 mm depth ( Hume pipe ) OK / Not OK
6 Control cable / small power cable cables in trench , tunnels , racks to run in OK / Not OK
a) Ladder type tray max width 600 mm supplied on trench / tunnel / / rack carrier OK / Not OK
arms
b) Cables tied to tray by means of 3 mm diameter nylon cord at an interval <=5000 OK / Not OK
mm
7 Sealing arrangement at entry arrangement to be provided as required OK / Not OK
B CABLE IN TRAYS AND ON RACKS
1 HV Grade cableto be laid on top trays and subsequent lower grade in lower trays OK / Not OK
i.e different grade cable to be laid indifferent trays
2 HV Power cable >= 3.3 KV laid in trays , racks OK / Not OK
a) Single layer without exception OK / Not OK
b) 3C Cable to be laid in touching formation OK / Not OK
c) 1C cable to be laid in tre-foil group with a spacing = diameter of cable between OK / Not OK
edges of the trefoil
d) Cable in tre-foil groups of the same circuit to be arranged as per TCE OK / Not OK
3 1100 V Grade>= 120 sqmm OK / Not OK
a) To be laid as a single layer OK / Not OK
b) May be laid in double layer OK / Not OK
4 1100 V Grade <= 120 sqmm may run in double layer OK / Not OK
5 C & I Cable to be laid upto maximum three layers in each tray / Rack OK / Not OK
6 1C Power cable for 3 phase AC to be laid OK / Not OK
a) In trays / racks / trenches in tre-foil group OK / Not OK
b) Tre-foil clamps to be provided at an interval of 3 mts OK / Not OK
SH:1 of5
TATA PROJECTS LTD
CREATION OF SURFACE FACILITIES AND PIPELINE NETWORK FOR CBM BOKARO
BLOCK-BOKARO ASSET
Field Quality Record
Check List for Cable laying
Name of work : Project :
Drawing No. : Date :
Cable No./Tag No : Report No :
Sl No Description of Check Points Status Remarks
c) Additional tied to be provided by 3 mm dia nylon cord OK / Not OK
i) Interval <= 1mts laid in cable trays / racks OK / Not OK
SH:2 of5
TATA PROJECTS LTD
CREATION OF SURFACE FACILITIES AND PIPELINE NETWORK FOR CBM BOKARO
BLOCK-BOKARO ASSET
Field Quality Record
Check List for Cable laying
Name of work : Project :
Drawing No. : Date :
Cable No./Tag No : Report No :
Sl No Description of Check Points Status Remarks
ii) Interval <= 750 mm laid in trenches without cable tray OK / Not OK
7 Cable in vertical raceways to be clamped by saddle type cleats 3mm Al strip to the OK / Not OK
horizontal angles
C BENDING RADII FOR CABLE
Type & Voltage Grade Maximum Bending Radius
of Cable Single Core Multicore
1 Paper insulated upto 1.1 KV 20D 15D OK / Not OK
2 Paper insulated upto 1.1-11 KV 20D 15D OK / Not OK
3 Paper insulated>= 11 KV 25D 20D OK / Not OK
4 PVC & XLPE Insulated 0-1.1 kv 15D 12D OK / Not OK
5 PVC & XLPE Insulated 1.1 kv-11 kv 15D 15D OK / Not OK
6 PVC & XLPE Insulated>=11 KV 20D 15D OK / Not OK
D-Over all diameter of cable
For end termination this value may be reduced to the extend of 70 %
D TERMINATION , CLAMPING & OTHERS
1 Cable termination for motor /push buttom station /electrical devices should be OK / Not OK
from buttom or from side
2 For outdoor equipment cable tray from top may be avoided OK / Not OK
3 Aluminium identification tag may be attached to each end of cable by means of GI OK / Not OK
Bending wires
4 Tags shall be put at an interval of 30 mts on long runs of cable and in pull boxes OK / Not OK
5 Cable termination should be soldered crimping type OK / Not OK
6 Saddle type clamps to be used for climping cables running along walls, ceilings , OK / Not OK
structure etc
7 Well seasoned wood cleats to be used for supporting vertical run cable for one or OK / Not OK
more single core cable
E CONDUITS OK / Not OK
1 Conduits embedded in concrete floor have 50 mm concrete cover
2 Embedded pipes / conduits / Sleeves long radii shall have 50 mm long threaded OK / Not OK
extension beyond the embedded part
3 Conduits ends to be closed with cap . Plugs , bushing , blank discs during OK / Not OK
construction
Conduit / pipe/ duct installation should be water tight , open end of
4 conduits,pipe,wall ,floorsleeves to be sealed by cold setting compound after cables OK / Not OK
are pulled through
5 Conduits installed for outdoor to sloped by 1 in 400 for drainage OK / Not OK
SH:3 of5
TATA PROJECTS LTD
CREATION OF SURFACE FACILITIES AND PIPELINE NETWORK FOR CBM BOKARO
BLOCK-BOKARO ASSET
Field Quality Record
Check List for Cable laying
Name of work : Project :
Drawing No. : Date :
Cable No./Tag No : Report No :
Sl No Description of Check Points Status Remarks
6 Conduits / pipes of non-,agnetic material such as Al , asbestos cement to be used OK / Not OK
7 Cross-sectional area of conduits >= 2.5 times over all cross sectional area of cable OK / Not OK
8 Conduit length to be earthed permanently at both ends by earth clamp OK / Not OK
SH:4 of5
TATA PROJECTS LTD
CREATION OF SURFACE FACILITIES AND PIPELINE NETWORK FOR CBM BOKARO
BLOCK-BOKARO ASSET
Field Quality Record
Check List for Cable laying
Name of work : Project :
Drawing No. : Date :
Cable No./Tag No : Report No :
Sl No Description of Check Points Status Remarks
F PAINTING
For all MS item painting to be made OK / Not OK
a) In indoor one coat of red-oxide znic chromate primer and two coats of aluminium OK / Not OK
alkyd paint
b) For outdoor and corressive atmosphere indoor / outdoor painting with two pack OK / Not OK
epoxy coating
c) For holes, steel work, welding work, the effected portion to be painted OK / Not OK
G EARTHING
1 Metallic sheat,screen,armour of all multicore cables to be earthed at both OK / Not OK
equipment and switchgear ends
2 Sheath and armour of single core power cable to be earthed at switchgear end OK / Not OK
only
3 Earthing of power cable with CBCT ( Core balance CT ) shall be done as per TCE- OK / Not OK
M2-EL-GL-D-2451
4 Earthing of CT, PT Neutral lead to be done at one end only OK / Not OK
Sub-Contractor FQE - TATA PROJECTS LIMITED Customer / Inspection Authority
Form No.: FQ / 603 Rev.0
SH:5 of5
