MIDTERM REPORT: CONVERTER DESIGN FOR DC MOTOR
TRAN QUANG ANH 20212398 EE3410E-149104
Target of this design Choose the transformer with specification:
Rectifier for controlling DC motor with Prated = 2 kW, Vrated = Input/Output 3x380V [-15%,+10%] 𝑽𝒅 /𝑰𝒅 = 120V/18.02A
120V with input source 3x380V Apparent power 𝑆𝑏𝑎 = 1,05𝑃𝑑 = 1,05𝑉𝑑,𝑘𝑡 𝐼𝑑
① Controlling DC motor method Voltage drop 𝑒𝑅 = 4% 𝑒𝑥 = 8% 𝛥𝑉T = 3V
Control speed: Change the armature voltage of motor
• Wide-range controllability After calculation:
• Reduction loss due to external circuit
𝑆𝑏𝑎 𝑉2,𝑟𝑚𝑠 𝐼2,𝑟𝑚𝑠 𝑘𝑏𝑎 𝑉𝑑,𝑘𝑡
Reversing the motor: Separated control method for low cost,
minimum install capacity, high efficiency 2656,7 𝑉𝐴 156,01 𝑉 18,02(A) 1,1986 140,41(𝑉)
CHALLENGE: Satisfaction of minimum delay and satefy ③ Choose thyristor
Possible maximum reverse voltage:
𝑉𝑣𝑟,𝑚𝑎𝑥 = 1,1 2 𝑉2,𝑟𝑚𝑠 = 242,69 𝑉
With 𝐾𝑢 = 2, 𝑽𝒎𝒂𝒙 = 2𝑉𝑣𝑟,𝑚𝑎𝑥 = 𝟒𝟖𝟓, 𝟑𝟗 𝑽
Average output current: 𝐼𝑑,𝑎𝑣𝑔 = 18,02 (𝐴)
Thyristor current:
𝐼𝑑,𝑎𝑣𝑔
𝐼𝑇,𝑎𝑣𝑔 = = 9,01 𝐴 , 𝐼𝑇,𝑟𝑚𝑠 = 12,74 (𝐴)
2
Choose natural cooling method with heat sink and fins:
② Choose converter and transformer Thyristor working current = 1/3 maximum average current
𝑰𝑻,𝒂𝒗𝒈(𝒎𝒂𝒙) = 3. 𝐼𝑇,𝑎𝑣𝑔 = 𝟐𝟕, 𝟎𝟑 (𝑨)
For P < 5kW and V > 30V, choose single-phase bridge rectifier.
Equations for DC motor: Choose Thyristor BTW69-800 of STMicroelectronic
𝑉 = 𝐸𝑎 + 𝐼𝑎 𝑅𝑎 = 120𝑉 𝑑𝑉 𝑉
ቊ𝑎 𝑉𝐷𝑅𝑀 = 800𝑉 = 1000 𝑉𝑇0 = 1𝑉
𝑃𝑜𝑢𝑡 = 𝐸𝑎 𝐼𝑎 = 2𝑘𝑊 𝑑𝑡 𝜇𝑠
𝑑𝐼 𝐴
Rated output current: 𝐼𝑑,𝑎𝑣𝑔 = 18,02 (𝐴) 𝐼𝑇 𝐴𝑉 = 32𝐴
𝑑𝑡
= 50
𝜇𝑠
𝑟𝑇 = 8.5𝑚Ω
Thyristor parameters after calculation: ⑦ Simulation
𝛥𝑃𝑐𝑜𝑛𝑑 𝜂 𝑉𝑑0 (ideal) ∝ (ideal)
41,56𝑊 98,11% 140,41V 31,28°
In practical, rated output is obtained at 𝛼 = 0°.
④ Thyristor protection circuit Rated torque:
2 𝑉2,𝑟𝑚𝑠
𝐿𝑎 = 𝑑𝐼 = 2,21 𝜇𝐻
2
𝑑𝑡
𝐿𝑎 𝑑𝑉
𝑅= = 10 Ω
2𝑉2 𝑑𝑡
8𝐿𝑎
𝐶= = 1,768 𝜇𝐹
𝑅
⑤ Input protection circuit
𝐼2,𝑟𝑚𝑠 Average value
𝐶𝑓 = = 421 𝜇𝐹
2𝜔𝑉2,𝑟𝑚𝑠 𝑘 2 − 1 Reversing motor:
2𝐿𝑎
𝑅𝑓 = 2 = 0.2(Ω)
𝐶𝑓
⑥ Control circuit
Conclusion:
• The result is similar as calculation with ~1% error
• Designed full circuit for controlling DC motor
• No over current or voltage during switching
EE3410E - School
M&E Energy of Electrical
Conversion engineering - Hanoi universityShibaura
Lab. of scienceInstitute of
and technology
Technology
