FACTORY INSPECTION & TEST PLAN
FI&TP
ANODIZING Ref n° 2.2
ON EXTRUSION AND SHEET
90656——MUSASHI KOSUGI F BLOCK PROJECT 检验与测试计划
Prepared by: Bruce Lin 型材与单板的阳极氧化处理
Receiver: SCF QA/QC Department
Distribution Date: July 24, 2012
a-FREQUENCY 频率
Activity QUALITY CONTROL PERFORMANCE SPECIFICATION COMPLIANCE CRITERIA
b-QAFORM NO: 记录 PISA CATEGORY COMMENTS
No ACTIVITY 范畴
STANDARD REF. 符合性规范
编号 c-I&T BY 执行 参考标准 备注
控制项
d-SUPERVISED BY 控制
1 ANODIZING REQUIREMENT a) N\A R AAMA 611-98 Anodizer:
INFORMATION b) N\A AAMA 607.1 Anodize spec. (example)
阳极氧化的要求和相关信息 c) QC Class 1 – minimum 18 μm
d) QA/QC M12 – Non specular, as fabricated
C22-Etched Medium Matte (NaOH 30-35 g/l, 49-66 deg C, 5-10 min)
AA44-Electrodeposited Colour
1 阳极氧化的厂商
2 阳极氧化的类型和技术要求细则（以下为例子）
级别 Class 1 – 至少膜厚 18 μm
表面处理 M12 – 机械处理的表面，非镜面
表面处理 C22-蚀刻处理的中度无光粗糙表面 (NaOH 30-35 g/l, 49-66°C, 5-10 分钟)
上色方式 AA44-电化学上色
2 APPEARANCE a) 100% during taping IR AAMA 611-98 Clause 5.2 Continuous, uniform appearance and free from powdery areas;
表面质量 在贴保护胶带是 100%检查 AAMA 607.1 Comparing with agreed samples, must be same or batter in texture, colour and gloss uniformity,
b) QA-F01 & die-lines, line engraving or others. Observation distance from 3 m indoor and 5 m outdoor, in
FPR15/2 natural daylight (and no direct sunlight).
c) QC incoming+ SW Assembled sheet/panels must always be installed in same – lamination – direction.
d) QA/QC
1 阳极氧化膜面均质、连续，不可以有粉化的区域。
2 颜色和光泽度的均匀一致性、模痕，压铸线或其他缺陷，不能比双方认可的样品差。
观察条件：室内距离 3m，室外距离 5m（自然光照射，不是太阳光的强烈直接照射）
注意：阳极氧化的板材必须都按照同样的方向安装
3 FILM THICKNESS a) each batch random ITR AAMA 611-98 External: 25 microns with local thickness not less than 20 microns;
膜厚 check at lease 3pcs of AAMA 607.1 Internal: 20 microns with local thickness not less than 17 microns.
each type ASTM B 224 The minimum coating weight shall be 5.5mg/cm2
来料每批每款至少 3PCS 抽检 ASTM B 487 室外件：平均膜厚 25μm，局部膜厚不少于 20μm；
b) QA-F01 & BS 3987 室内件：平均膜厚 20μm，局部膜厚不少于 17μm；
FPR15/2 膜重不得少于 5.5mg/cm2
c) QC incoming
d) QA/QC
G GENERAL CHECK (RANDOM) FM-QA/QC FORM QA/QC FOR RECORDING QA/QC QA/QC REPRESENTATIVES PJM PROJECT MANAGER S SUPPLIER
一般性检查（抽检） 质控表格记录 岗位质检员 项目经理 供应商
I (&H) INSPECTION (& HOLD POINT) C CERTIFICATE BY SUPPLIER QC LAB. INTERNAL PISA LAB. FM FACTORY MANAGER PISA PERMASTEELISA SCF
检测 (& 暂缓点) 供应商证明文件 测试员 工厂经理 帕马斯迪利沙
T(&H) TEST (&HOLD POINT) W WITNESS POINT OR QC FACTORY QUALITY CONTROL PRM PRODUCTION MANAGER
测试 (&暂缓点) 第三方检测或测试 工厂质量控制 生产经理
R RECORD INDEPENDENT BODY/LAB SW SECTION WORKER LS LINE SUPERVISOR
记录 工序工人 生产线组长
REVISION 版本 00 DATE OF REVISION 修订日 July 24, 2012 ISSUED BY: 编写 Bruce LIn CHECKED BY QM: 审阅 Phoon Yoon Kin Page 1 of 3
FACTORY INSPECTION & TEST PLAN
FI&TP
ANODIZING Ref n° 2.2
ON EXTRUSION AND SHEET
90656——MUSASHI KOSUGI F BLOCK PROJECT 检验与测试计划
Prepared by: Bruce Lin 型材与单板的阳极氧化处理
Receiver: SCF QA/QC Department
Distribution Date: July 24, 2012
a-FREQUENCY 频率
Activity QUALITY CONTROL PERFORMANCE SPECIFICATION COMPLIANCE CRITERIA
b-QAFORM NO: 记录 PISA CATEGORY COMMENTS
No ACTIVITY 范畴
STANDARD REF. 符合性规范
编号 c-I&T BY 执行 参考标准 备注
控制项
d-SUPERVISED BY 控制
4 GLOSS a) each batch random TR AAMA 611-98 Gloss variation 15 % at 60 deg (or as approved sample);
60°光泽度 check at lease 3pcs of AAMA 607.1 Note: this value is approximately and for indication only.
each type ASTM D 523 60°光泽度近似于确认样板，变化不得大于 15%
来料每批每款至少 3PCS 抽检 （注：氧化材料光泽度变化范围仅供参考）
b) QA-F01 &
PR15/2
c) QC incoming
d) QA/QC
5 COLOUR UNIFORMITY a) each batch random ITR AAMA 611-98 As approved colour range;
颜色均匀性 check at lease 3pcs of AAMA 607.1 If no exist colour range, than use 5 ΔE measured in CMC units.
each type ASTM D 2244-93 在双方协商的允许范围内
来料每批每款至少 3PCS 抽检 若没有该协商范围，一般控制在 ΔE≤5
b) QA-F01 &
FPR15/2
c) QC incoming
d) QA/QC
6 ABRASION RESISTANCE a) each batch random TR AAMA 611-98 Dr. Clarke Abrasion Test: After 10 double pass with glass paper 240 grit, Moh’s scale 4.5 to 5,
耐磨性 check at lease 3pcs of AAMA 607.1 no deposit of dens chalky powder on the abrasive paper.
each type BS 6161:Part 18 (After 50 double pass with glass paper the coating thickness must not be reduce more than 2
来料每批每款至少 3PCS 抽检 microns).
b) QA-F01 & 克拉克博士热爱模型测试法: 用细度 240、摩式硬度 4.5-5 的砂纸在涂层表面往返摩擦 10 次，不能在砂纸上见到脱落的粉末。
FPR15/2 往返摩擦 50 次后，膜厚减少不能超过 2μm。
c) QC incoming
d) QA/QC
7 QUALITY OF SEALING a) 1 samples each TR ASTM B680-80 AAMA: Weight Loss: after immersion in phosphoric-chromic acid solution: no to exceed 4 g/m2
-WEIGHT LOSS delivery BS 6161:Part 5 BS Part 5: Stain Intensity acceptable 0 to 2
-ADMITTANCE TEST 每批送货一个样板 BS 6161:Part 6 BS Part 6: Admittance corrected to 25 deg C and multiply per thickness must not exceed 500
-STAIN TEST b) Lab. Report & (500/t)
封孔质量测试 FPR15/2 Note: anyone of 3 test methods can be used.
-失重法 c) QC Lab.
-渗入试验 d) QA/QC AAMA: 失重法:磷铬酸浸蚀后重量损失不得大于 4g/m2
-渍痕试验 BS Part 5: 渍痕法：渍痕等级的接受范围：0-2
BS Part 6: 渗入法：25°C，单位厚度的渗入量不能超过 500/t
注意：三种方法中任意一种都可以
G GENERAL CHECK (RANDOM) FM-QA/QC FORM QA/QC FOR RECORDING QA/QC QA/QC REPRESENTATIVES PJM PROJECT MANAGER S SUPPLIER
一般性检查（抽检） 质控表格记录 岗位质检员 项目经理 供应商
I (&H) INSPECTION (& HOLD POINT) C CERTIFICATE BY SUPPLIER QC LAB. INTERNAL PISA LAB. FM FACTORY MANAGER PISA PERMASTEELISA SCF
检测 (& 暂缓点) 供应商证明文件 测试员 工厂经理 帕马斯迪利沙
T(&H) TEST (&HOLD POINT) W WITNESS POINT OR QC FACTORY QUALITY CONTROL PRM PRODUCTION MANAGER
测试 (&暂缓点) 第三方检测或测试 工厂质量控制 生产经理
R RECORD INDEPENDENT BODY/LAB SW SECTION WORKER LS LINE SUPERVISOR
记录 工序工人 生产线组长
REVISION 版本 00 DATE OF REVISION 修订日 July 24, 2012 ISSUED BY: 编写 Bruce LIn CHECKED BY QM: 审阅 Phoon Yoon Kin Page 2 of 3
FACTORY INSPECTION & TEST PLAN
FI&TP
ANODIZING Ref n° 2.2
ON EXTRUSION AND SHEET
90656——MUSASHI KOSUGI F BLOCK PROJECT 检验与测试计划
Prepared by: Bruce Lin 型材与单板的阳极氧化处理
Receiver: SCF QA/QC Department
Distribution Date: July 24, 2012
a-FREQUENCY 频率
Activity QUALITY CONTROL PERFORMANCE SPECIFICATION COMPLIANCE CRITERIA
b-QAFORM NO: 记录 PISA CATEGORY COMMENTS
No ACTIVITY 范畴
STANDARD REF. 符合性规范
编号 c-I&T BY 执行 参考标准 备注
控制项
d-SUPERVISED BY 控制
8 OXIDE COATING WEIGHT a) 1 sample each TR AAMA 611-98 When tested as per ASTM B 137 min. oxide coating weight:
氧化膜重 delivery AAMA 607.1 Class I: 4.18 mg/cm2
每批送货一个样板 ASTM B 137 Class II: 2.40 mg/cm2
b) Lab. Report &
FPR15/2 采用 ASTM B 137 中的方法测试氧化膜单位面积上的重量不能少于：
c) QC Lab. 级别 1：4.18 mg/cm2
d) QA/QC 级别 2：2.40 mg/cm2
9 CORROSION RESISTANCE a) 1 test each project TR AAMA 611-98 Performance: no more than 15 isolated spots or pits, none larger than 1mm in diameter, in total
ACETIC ACID SALT SPRAY 1000 每个工程测试一次 AAMA 607.1 381cm2 of test area grouped from 5 or more test pieces.
HOURS 耐腐蚀性：乙酸盐雾测试 b) Lab Rep. & ASTM B117 -Acetic Acid Salt Spray Test: 1000 hours 5% NaCl, 35 deg C, pH 3.1-3.3 corrected by Glacial
1000 小时 FPR15/2 BS 3987 Acetic Acid
c) QC Lab
d) QA/QC 在乙酸盐雾的环境中（5%氯化钠，35℃，pH 控制 3.1-3.3）放置 1000 小时后，观测其变化：
在 381 平方厘米的试件总表面积上（可能分为几个试件），不能出现超过 15 个独立的腐蚀点，每个腐蚀点的直径不得超过 1mm。
10 WARRANTY Each Project C As per Contract Specification Warranted period must be the same as per Project Performance Specification.
担保证书 每个工程 按照合同的规定
质保时间与工程性能规范上规定的一致
G GENERAL CHECK (RANDOM) FM-QA/QC FORM QA/QC FOR RECORDING QA/QC QA/QC REPRESENTATIVES PJM PROJECT MANAGER S SUPPLIER
一般性检查（抽检） 质控表格记录 岗位质检员 项目经理 供应商
I (&H) INSPECTION (& HOLD POINT) C CERTIFICATE BY SUPPLIER QC LAB. INTERNAL PISA LAB. FM FACTORY MANAGER PISA PERMASTEELISA SCF
检测 (& 暂缓点) 供应商证明文件 测试员 工厂经理 帕马斯迪利沙
T(&H) TEST (&HOLD POINT) W WITNESS POINT OR QC FACTORY QUALITY CONTROL PRM PRODUCTION MANAGER
测试 (&暂缓点) 第三方检测或测试 工厂质量控制 生产经理
R RECORD INDEPENDENT BODY/LAB SW SECTION WORKER LS LINE SUPERVISOR
记录 工序工人 生产线组长
REVISION 版本 00 DATE OF REVISION 修订日 July 24, 2012 ISSUED BY: 编写 Bruce LIn CHECKED BY QM: 审阅 Phoon Yoon Kin Page 3 of 3
