Sample3 PVElite

PVE Sample Vessel 3 Horizontal Retention Tank
DESIGN CALCULATION In Accordance with ASME Section VIII Division 1 ASME Code Version : 2007
Analysis Performed by : PRESSURE VESSEL ENGINEERING Date of Analysis PV Elite 2008, : Oct 27,2008 May 2008
1 0 REV
REVISED RELEASE DESCRIPTION
10/22/2008 5/23/2002 DATE
ART LB INITIALS
Table of Contents
Cover Sheet .............................................................................................................................................. 1 Input Echo................................................................................................................................................. 3 XY Coordinate Calculations .......................................................................................................... 8 Internal Pressure Calculations................................................................................................. 9 External Pressure Calculations............................................................................................... 12 Element and Detail Weights ........................................................................................................ 14 Nozzle Flange MAWP ........................................................................................................................... 16 Center of Gravity Calculation ................................................................................................. 17 Horizontal Vessel Analysis (Ope.) ....................................................................................... 18 Horizontal Vessel Analysis (Test) ....................................................................................... 25 Nozzle Calcs. A - 3/4 in. 3000# ............................................................................................ 32 Nozzle Calcs. B - 6 in. Pipe ................................................................................................... 34 Nozzle Calcs. C - 6 in. Pipe ................................................................................................... 39 Nozzle Calcs. D - 12x16 MWY...................................................................................................... 44 Nozzle Calcs. E - 12x16 MWY...................................................................................................... 47 Nozzle Calcs. F - 12x16 MWY...................................................................................................... 50 Nozzle Calcs. G - 1.5 in. 3000# ............................................................................................ 53 Nozzle Schedule................................................................................................................................... 55 Nozzle Summary ..................................................................................................................................... 56 Vessel Design Summary .................................................................................................................... 57
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Input Echo Step: 1 10:53a Oct 27,2008
PV Elite Vessel Analysis Program: Input Data PVE Sample Vessel 3 Horizontal Retention Tank Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 75.000 150 UG99-b Horizontal 0.0000 0.0000 -20 Welded None None 15. Y N N N N Y N N No 98.000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+EW NP+VO+OW FS+BS+IP+OW FS+BS+EP+OW No Wind Loads 70.000 C psig F
in in F
psig psig psig
Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled) Seismic Design Code
mile/hr
0.0000 33. N 0.0100 0.0000 0.0000 No Seismic
in
Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year
Y N Y N
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details: Element From Node 10 Element To Node 20 Element Type Elliptical Description Semi Elliptical Head - Left Distance "FROM" to "TO" 1.5000 in Inside Diameter 95.436 in Element Thickness 0.2820 in Internal Corrosion Allowance 0.0000 in Nominal Thickness 0.3125 in External Corrosion Allowance 0.0000 in Design Internal Pressure 75.000 psig Design Temperature Internal Pressure 150 F Design External Pressure 0.0000 psig Design Temperature External Pressure 150 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Allowable Stress, Ambient 20000. psi Allowable Stress, Operating 20000. psi Allowable Stress, Hydrotest 26000. psi Material Density 0.2830 lbm/in P Number Thickness 1.2500 in Yield Stress, Operating 35700. psi UCS-66 Chart Curve Designation B External Pressure Chart Name CS-2 UNS Number K02700 Product Form Plate Efficiency, Longitudinal Seam 0.85 Efficiency, Circumferential Seam 0.7 Elliptical Head Factor 2. Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID 10 Liquid LIQUID 10 0.0000 96.000 62.400 10 Nozzle B - 6" Pipe 34.500 6. 80 150 0. N 27.295 GR 1.1 SA-106 B 10 Nozzle D - 12x16 MWY
in in lbm/ft
in in.
lbf
Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID 31.000 17.5 None 0 180. N 40.675 None SA-106 B 20 30 Cylinder 96" OD Shell 120.00 95.375 0.3125 0.0000 0.3125 0.0000 75.000 150 0.0000 150 1.2 SA-516 70 0.7 0.7 20 Saddle Left Saddle 12.000 10.000 66.000 150. 0.0000 12.000 0.3750 150. 20 Saddle Right Saddle 108.00 10.000 66.000 150. 0.0000 12.000 0.3750 150. 20 Liquid Liquid 20 0.0000 96.000 62.400 20 Nozzle A - 3/4" 3000# in in.
lbf
in in in in in in psig F psig F
in in in in in in
in in in in in in
in in lbm/ft
Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 60.000 1.375 None 0 0. N 0.0000 None SA-105 20 Nozzle F - 12x16 MWY 60.000 17.5 None 0 135. N 40.675 None SA-106 B 20 Nozzle G - 1.5" 3000# 60.000 2.5 None 0 180. N 40.675 None SA-105 in in.
lbf
in in.
lbf
in in.
lbf
Element From Node 30 Element To Node 40 Element Type Elliptical Description Semi Elliptical Head - Right Distance "FROM" to "TO" 1.5000 in Inside Diameter 95.436 in Element Thickness 0.2820 in Internal Corrosion Allowance 0.0000 in Nominal Thickness 0.3125 in External Corrosion Allowance 0.0000 in Design Internal Pressure 75.000 psig Design Temperature Internal Pressure 150 F Design External Pressure 0.0000 psig Design Temperature External Pressure 150 F Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 0.85 Efficiency, Circumferential Seam 0.7 Elliptical Head Factor 2. Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid 30 Liquid Liquid 30 0.0000 95.436 62.400
in in lbm/ft
Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl PV Elite 2008 1993-2008 by COADE Engineering Software 30 Nozzle C - 6" Pipe 45.000 6. 80 150 180. N 38.245 GR 1.1 SA-106 B 30 Nozzle E - 12x16 MWY 31.000 17.5 None 0 0. N 40.675 None SA-106 B
in in.
lbf
in in.
lbf
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------XY Coordinate Calculations Step: 2 10:53a Oct 27,2008
XY Coordinate Calculations | | From| To | | | Semi Ellip| 96" OD She| Semi Ellip| | X (Horiz.)| in | 1.50000 | 121.500 | 123.000 | Y (Vert.) in 0.00000 0.00000 0.00000 | |DX | | | | | | (Horiz.)| DY (Vert.) | in | in | 1.50000 | 0.00000 | 120.000 | 0.00000 | 1.50000 | 0.00000 |
PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Internal Pressure Calculations Step: 3 10:53a Oct 27,2008
Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press From| To | + Liq. Hd | | psig Semi Ellip| 78.4667 96" OD She| 78.4667 Semi Ellip| 78.4463 | | | | | | Nominal Thickness in 0.31250 0.31250 0.31250 | Total Corr| | Allowance | | in | | 0.00000 | | 0.00000 | | 0.00000 | Element Diameter in 95.4360 95.3750 95.4360 | | | | | | Allowable | Stress(SE)| psi | 17000.0 | 14000.0 | 17000.0 |
Element Required Thickness and MAWP : | | From| To | | | Semi Ellip| 96" OD She| Semi Ellip| Minimum Design Pressure psig 75.0000 75.0000 75.0000 | | | | | | M.A.W.P. Corroded psig 96.9392 87.9171 96.9596 87.917 | M.A.P. | New & Cold | psig | 100.406 | 91.3838 | 100.406 91.384 | | | | | | Actual Thickness in 0.28200 0.31250 0.28200 | | | | | | Required Thickness in 0.22035 0.26818 0.22030 | | | | | |
MAWP: 80.598 psig, limited by: Nozzle Reinforcment. Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 150 F Semi Elliptical Head - Left Thickness Due to Internal Pressure [Tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (78.467*95.4360*0.00)/(2*20000.00*0.85-0.2*78.467) = 0.2204 + 0.0000 = 0.2204 in Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 3.467 psig = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820) = 100.406 - 3.467 = 96.939 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820) = 100.406 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(K*D+0.2*t))/(2*E*t) = (78.467*(1.00*95.4360+0.2*0.2820))/(2*0.85*0.2820) = 15629.891 psi Required Thickness of Straight Flange = 0.221 in Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 1.440 % -20 -54 F F
Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.66] Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 150 F 96" OD Shell
Thickness Due to Internal Pressure [Tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (78.467*47.6875)/(20000.00*0.70-0.6*78.467) = 0.2682 + 0.0000 = 0.2682 in Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 3.467 psig = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (20000.00*0.70*0.3125)/(47.6875+0.6*0.3125) = 91.384 - 3.467 = 87.917 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (20000.00*0.70*0.3125)/(47.6875+0.6*0.3125) = 91.384 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(R+0.6*t))/(E*t) = (78.467*(47.6875+0.6*0.3125))/(0.70*0.3125) = 17172.990 psi Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.327 % -20 -51 F F
10
Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.69] Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 150 F Semi Elliptical Head - Right Thickness Due to Internal Pressure [Tr]: = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (78.446*95.4360*0.00)/(2*20000.00*0.85-0.2*78.446) = 0.2203 + 0.0000 = 0.2203 in Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: Less Operating Hydrostatic Head Pressure of 3.446 psig = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820) = 100.406 - 3.446 = 96.960 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820) = 100.406 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(K*D+0.2*t))/(2*E*t) = (78.446*(1.00*95.4360+0.2*0.2820))/(2*0.85*0.2820) = 15625.833 psi Required Thickness of Straight Flange = 0.221 in Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro)
1.440 % -20 -54 F F
Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.66] MINIMUM METAL DESIGN TEMPERATURE RESULTS : Minimum Metal Temp. w/o impact per UCS-66 Minimum Metal Temp. at Required thickness
-20. -51.
F F
11
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F Minimum Design Metal Temperature ( Entered by User ) Hydrostatic Test Pressure Results: Pressure per Pressure per Pressure per Pressure per User Defined UG99b = UG99b[34] = UG99c = UG100 = Hydrostatic 1.3 * M.A.W.P. * Sa/S 1.3 * Design Pres * Sa/S 1.3 * M.A.P. - Head(Hyd) 1.1 * M.A.W.P. * Sa/S Test Pressure at High Point 104.777 97.500 115.353 88.657 98.000 psig psig psig psig psig -20. F
Horizontal Hydrotest performed in accordance with: UG-99b Stresses on Elements due to Hydrostatic Test Pressure: From To Semi Elliptical Head 96" OD Shell Semi Elliptical Head Stress 20207.2 22201.8 20207.2 Allowable 26000.0 26000.0 26000.0 Ratio 0.777 0.854 0.777 Pressure 101.45 101.44 101.45
Elements Suitable for Internal Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------External Pressure Calculations Step: 4 10:53a Oct 27,2008
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External Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 150 F Semi Elliptical Head - Left Elastic Modulus from Chart: CS-2 at 300 F : 0.29000E+08 psi
Results for Maximum Allowable External Pressure (MAEP): Tca OD D/t Factor A B 0.282 96.00 340.43 0.0004080 5915.80 EMAP = B/(K0*D/t) = 5915.7988 /(0.9000 *340.4255 ) = 19.3085 psig Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 150 F 96" OD Shell Elastic Modulus from Chart: CS-2 at 300 F : 0.29000E+08 psi
Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.312 96.00 138.91 307.20 1.4469 0.0001699 2463.23 EMAP = (4*B)/(3*(D/t)) = (4*2463.2302 )/(3*307.2000 ) = 10.6911 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.312 96.00 0.35E+33 307.20 .5000E+02 0.0000117 169.01 EMAP = (4*B)/(3*(D/t)) = (4*169.0123 )/(3*307.2000 ) = 0.7336 psig Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 150 F Semi Elliptical Head - Right Elastic Modulus from Chart: CS-2 at 300 F : 0.29000E+08 psi
Results for Maximum Allowable External Pressure (MAEP): Tca OD D/t Factor A B 0.282 96.00 340.43 0.0004080 5915.80 EMAP = B/(K0*D/t) = 5915.7988 /(0.9000 *340.4255 ) = 19.3085 psig External Pressure Calculations | | From| To | | | 10| 20| 20| 30| 30| 40| Section Length in No Calc 138.906 No Calc | | | | | | Outside Diameter in 96.0000 96.0000 96.0000 | Corroded | Factor | | Thickness | A | | in | | | 0.28200 | 0.00040799 | | 0.31250 | 0.00016988 | | 0.28200 | 0.00040799 | Factor B psi 5915.80 2463.23 5915.80 | | | | | |
External Pressure Calculations | | From| To | | | 10| 20| 20| 30| 30| 40| Minimum External Actual T. in 0.28200 0.31250 0.28200 | External | External | Required T.|Des. Press. | in | psig | No Calc | 0.00000 | No Calc | 0.00000 | No Calc | 0.00000 | | | | | | External M.A.W.P. psig 19.3085 10.6911 19.3085 10.691 | | | | | |
External Pressure Calculations
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------External Pressure Calculations Step: 4 10:53a Oct 27,2008
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| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia | From| To | Bet. Stiff.| Bet. Stiff.| Required | Available | | | in | in | in**4 | in**4 | 10| 20| No Calc | No Calc | No Calc | No Calc | 20| 30| 138.906 | 352.2E+30 | No Calc | No Calc | 30| 40| No Calc | No Calc | No Calc | No Calc | Elements Suitable for External Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Element and Detail Weights Step: 5 10:53a Oct 27,2008
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Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | lbf | ft | lbf | ft | lbf | 10| 20| 1010.28 | 72.0554 | 1010.28 | 72.0554 | 151.542 | 20| 30| 3190.24 | 496.128 | 3190.24 | 496.128 | 478.536 | 30| 40| 1010.28 | 72.0554 | 1010.28 | 72.0554 | 151.542 | --------------------------------------------------------------------------Total 5210 640 5210 640 1563 Weight of Details | | From|Type| | | 10|Liqd| 10|Nozl| 10|Nozl| 20|Sadl| 20|Sadl| 20|Liqd| 20|Nozl| 20|Nozl| 20|Nozl| 30|Liqd| 30|Nozl| 30|Nozl| Weight of Detail lbf 4495.81 31.3890 46.7762 1065.29 1065.29 30958.6 0.33995 46.7762 46.7762 4496.29 43.9823 46.7762 | X Offset, | Dtl. Cent. | in | -7.95300 | -1.98825 | -1.98825 | 12.0000 | 108.000 | 60.0000 | 60.0000 | 60.0000 | 60.0000 | 9.45300 | 3.48825 | 3.48825 | Y Offset, |Dtl. Cent. | in | -0.28200 | 34.5000 | 31.0000 | 56.5000 | 56.5000 | -0.31250 | 48.3750 | 56.4375 | 48.9375 | 0.00000 | 45.0000 | 31.0000 | | Description | | LIQUID 10 | B - 6" Pipe | D - 12x16 MWY | Left Saddle | Right Saddle | Liquid 20 | A - 3/4" 3000# | F - 12x16 MWY | G - 1.5" 3000# | Liquid 30 | C - 6" Pipe | E - 12x16 MWY
Total Weight of Each Detail Type Total Weight of Saddles 2130.6 Total Weight of Liquid 39950.7 Total Weight of Nozzles 262.8 --------------------------------------------------------------Sum of the Detail Weights 42344.1 lbf Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Oper. Wt. + CA Field Test Wt. Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) Corr Wt. + Operating Liquid Empty Weight + Water (Full) 8385.8 48337.0 8385.8 8385.8 8385.8 48336.5 48336.5 48337.0 lbf lbf lbf lbf lbf lbf lbf lbf
Note: The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations. Outside Surface Areas of Elements | | Surface | From| To | Area | | | in | 10| 20| 10455.4 | 20| 30| 36191.1 | 30| 40| 10455.4 | ----------------------------------------------------Total 57101.914 in [396.5 Square Feet ]
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Element and Detail Weights Step: 5 10:53a Oct 27,2008
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PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Flange MAWP Step: 6 10:53a Oct 27,2008
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Nozzle Flange MAWP Results : Flange Rating Operating Ambient Temperature Class Grade|Group psig psig F ---------------------------------------------------------------------------272.500 285.000 150 150 GR 1.1 ---------------------------------------------------------------------------Minimum Rating 272.500 285.000 psig
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Center of Gravity Calculation Step: 7 10:53a Oct 27,2008
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Shop/Field Installation Options : Note : The CG is computed from the first Element From Node Center of Gravity of Saddles Center of Gravity of Liquid Center of Gravity of Nozzles Center of Gravity of Bare Shell New and Cold Center of Gravity of Bare Shell Corroded Vessel CG in the Operating Condition Vessel CG in the Fabricated (Shop/Empty) Condition PV Elite 2008 1993-2008 by COADE Engineering Software 61.5 in 61.5 in 64.5 in 61.5 in 61.5 in 61.5 in 61.6 in
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Horizontal Vessel Analysis (Ope.) Step: 8 10:53a Oct 27,2008
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Zick Analysis: Stresses for the Left Saddle Horizontal Vessel Stress Calculations : Operating Case Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 5855.78 5823.04 5455.64 6223.17 1113.63 1234.08 -14745.84 751.03 -2791.77 20000.00 35700.00 20000.00 34208.43 Allowable 14000.00 14000.00 14000.00 14000.00 16000.00 16000.00 -30000.00 5000.00 -17850.00 psi psi psi lbf
psi psi psi psi psi psi psi psi psi
Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 0.00 , 16166.01 , 0 ) * 66.0000 / 96.0000 = 11114.1 lbf Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]: = Max( Fl, Friction Force, Sum of X Forces ) * B / Ls = Max( 0.00 , 16166.01 , 0 ) * 66.0000 / 96.0000 = 11114.1 lbf Saddle Reaction Force due to Earthquake Ft [Fst]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 0 /2 + 0 ) * 66.0000 / 92.7289 = 0.0 lbf Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 23094 + Max( 11114 , 0 , 11114 , 0 ) = 34208.4 lbf Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 34208 * 123.00 * 0.5346 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = 251.86 psi Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) -
34208.43 0.00 16166.01
lbf lbf lbf
(Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 ) = 6.2238 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 13.500 /123.000 + (47.688 - 23.859)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) ) = -0.1152 Intermediate Product [K.1]: = K * X * 4 * A / L = 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147 Longitudinal Bending (+-) at Saddle = ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 34208 * 123.00 * -0.3147 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = -148.28 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 34208 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 ) = 1113.63 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 34208 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 ) = 1234.08 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -34208 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 34208 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 ) = -14745.84 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (34208 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 ))/ ( pi - 99.75 + sin( 99.75 ) * cos( 99.75 ))) = 751.03 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9 * WPDWTH ) ) ) = ( 34208 *( 0.6733 /( 0.6875 * 12.000 ) ) ) = -2791.77 psi Free Un-Restrained Thermal Expansion between the Saddles [Exp]: = Alpha * Ls * ( Design Temperature - Ambient Temperature ) = 0.571E-05 * 96.000 * ( 150.0 - 70.0 ) = 0.044 in Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction
19
Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc
70.0000 0.7500 12.0000 5 0.5000 0.5000 Center
in in in in in
20
Shell Wearplate Web BasePlate Totals Value Value Value
Y 0. 0. 8. 17. 26.
A 6. 4. 8. 9. 27.
AY 1. 2. 65. 149. 217.
Ay 0. 1. 546. 2452. 2999. 8. 1406. 21.
Io 0. 0. 153. 0. 154. in in**4 in 0.2594
C1 = Sumof(Ay)/Sumof(A) = I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = As = Sumof(A) - Ashell =
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 8872.7207 lbf 418.1055 21600.0000 29.3783 260665.2188 1495.6577 24000.0000 psi psi in in-lb psi psi
Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = =
Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =
Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress )) = ( 3 * 34208 * 12.00 / ( 4 * 70.000 * 24000.000 )) = 0.43 in Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 70.0000 - 1.0 ) / ( 5 - 1 ) = 17.2500 in Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 17.2500 * 12.0000 / 2 = 103.5000 in Axial Load [P]: = Ap * Bp = 103.5 * 40.72 = 4215.0 lbf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500 = 9.562 in Compressive Stress [Sc]: = P/Ar = 4215.0 / 9.5625 = 440.7809 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 5.0 5.0 Web 5.0 4.3 Values 5.0 9.3
AY 25.0 21.6 46.6
Ay 0.0 0.0 0.0
Io 48.2 0.2 48.4
Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 16166.0 /( 2 * 70.00 ) * 17.250 * 52.14 / 2
= 51932.559 in-lb KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.17 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(23.17 )/(8* 126.10 )-( 23.17)/(8*126.10) Sca = 20401.15 psi AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 440.78 / 20401.15 + (51932.56 /8.069 ) / 24000.00 Check = 0.29 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A Rib 5.5 5.2 Web 5.5 8.6 Values 5.5 13.9
21
AY 28.9 47.4 76.3
Ay 0.0 0.0 0.0
Io 55.5 0.2 55.6
KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67)/(8*126.10) Sca = 21171.69 psi AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 607.56 / 21171.69 + ( 38587.97 /10.116 ) / 24000.00 Check = 0.19 Zick Analysis: Stresses for the Right Saddle Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 5855.89 5822.93 5455.45 6223.36 1114.47 1235.00 -14756.91 751.59 -2793.87 20000.00 35700.00 20000.00 34234.11 Allowable 14000.00 14000.00 14000.00 14000.00 16000.00 16000.00 -30000.00 5000.00 -17850.00 psi psi psi lbf
psi psi psi psi psi psi psi psi psi
Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 0.00 , 16178.14 , 0 ) * 66.0000 / 96.0000 = 11122.5 lbf
22
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]: = Max( Fl, Friction Force, Sum of X Forces ) * B / Ls = Max( 0.00 , 16178.14 , 0 ) * 66.0000 / 96.0000 = 11122.5 lbf Saddle Reaction Force due to Earthquake Ft [Fst]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 0 /2 + 0 ) * 66.0000 / 92.7289 = 0.0 lbf Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 23111 + Max( 11122 , 0 , 11122 , 0 ) = 34234.1 lbf Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 34234 * 123.00 * 0.5346 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = 252.05 psi Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 ) = 6.2238 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 13.500 /123.000 + (47.688 - 23.859)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) ) = -0.1152 Intermediate Product [K.1]: = K * X * 4 * A / L = 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147 Longitudinal Bending (+-) at Saddle = ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 34234 * 123.00 * -0.3147 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = -148.39 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 34234 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 ) = 1114.47 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 34234 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 ) = 1235.00 psi Circumferential Stress at Horn of Saddle
34234.11 0.00 16178.14
lbf lbf lbf
= -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -34234 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 34234 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 ) = -14756.91 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (34234 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 ))/ ( pi - 99.75 + sin( 99.75 ) * cos( 99.75 ))) = 751.59 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9 * WPDWTH ) ) ) = ( 34234 *( 0.6733 /( 0.6875 * 12.000 ) ) ) = -2793.87 psi Results for Vessel Ribs, Web and Base Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0. 0. 8. 17. 26. A 6. 4. 8. 9. 27. AY 1. 2. 65. 149. 217. Ay 0. 1. 546. 2452. 2999. 8. 1406. 21. Io 0. 0. 153. 0. 154. in in**4 in 0.2594 Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc 70.0000 0.7500 12.0000 5 0.5000 0.5000 Center in in in in in
23
Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress )) = ( 3 * 34234 * 12.00 / ( 4 * 70.000 * 24000.000 )) = 0.43 in Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 70.0000 - 1.0 ) / ( 5 - 1 ) = 17.2500 in
Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 17.2500 * 12.0000 / 2 = 103.5000 in Axial Load [P]: = Ap * Bp = 103.5 * 40.75 = 4218.1 lbf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500 = 9.562 in Compressive Stress [Sc]: = P/Ar = 4218.1 / 9.5625 = 441.1117 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 5.0 5.0 Web 5.0 4.3 Values 5.0 9.3
24
AY 25.0 21.6 46.6
Ay 0.0 0.0 0.0
Io 48.2 0.2 48.4
Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 16178.1 /( 2 * 70.00 ) * 17.250 * 52.14 / 2 = 51971.539 in-lb KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.17 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(23.17 )/(8* 126.10 )-( 23.17)/(8*126.10) Sca = 20401.15 psi AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 441.11 / 20401.15 + (51971.54 /8.069 ) / 24000.00 Check = 0.29 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A Rib 5.5 5.2 Web 5.5 8.6 Values 5.5 13.9
AY 28.9 47.4 76.3
Ay 0.0 0.0 0.0
Io 55.5 0.2 55.6
KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67)/(8*126.10) Sca = 21171.69 psi AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 608.02 / 21171.69 + ( 38616.94 /10.116 ) / 24000.00 Check = 0.19 PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Horizontal Vessel Analysis (Test) Step: 9 10:53a Oct 27,2008
25
Zick Analysis: Stresses for the Left Saddle Horizontal Vessel Stress Calculations : Test Case Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 7557.90 7357.69 7287.76 7627.84 751.84 833.15 -9955.24 507.03 -1884.79 20000.00 38000.00 20000.00 23094.86 Allowable 14000.00 14000.00 14000.00 14000.00 16000.00 16000.00 -30000.00 5000.00 -19000.00 98.000 psi psi psi lbf
psi psi psi psi psi psi psi psi psi psig
Hydrostatic Test Pressure at top of Vessel Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 23094 + Max( 0 , 0 , 0 , 0 ) = 23094.9 lbf Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 23094 * 123.00 * 0.5346 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = 170.04 psi
23094.86 0.00 0.00
lbf lbf lbf
Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 ) = 6.2238 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 13.500 /123.000 + (47.688 - 23.859)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) ) = -0.1152 Intermediate Product [K.1]: = K * X * 4 * A / L = 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147
Longitudinal Bending (+-) at Saddle = ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 23094 * 123.00 * -0.3147 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = -100.10 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 23094 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 ) = 751.84 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 23094 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 ) = 833.15 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -23094 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 23094 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 ) = -9955.24 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (23094 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 ))/ ( pi - 99.75 + sin( 99.75 ) * cos( 99.75 ))) = 507.03 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9 * WPDWTH ) ) ) = ( 23094 *( 0.6733 /( 0.6875 * 12.000 ) ) ) = -1884.79 psi Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0. 0. 8. 17. 26. A 6. 4. 8. 9. 27. AY 1. 2. 65. 149. 217. Ay 0. 1. 546. 2452. 2999. 8. 1406. 21. Io 0. 0. 153. 0. 154. in in**4 in 0.2594
26
Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc
70.0000 0.7500 12.0000 5 0.5000 0.5000 Center
in in in in in
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 5990.1689 lbf 282.2722 21600.0000 29.3783 psi psi in
Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta =
Bending Moment, M = Fh * d = 175980.8125 1009.7513 24000.0000 in-lb psi psi
27
Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress )) = ( 3 * 23094 * 12.00 / ( 4 * 70.000 * 24000.000 )) = 0.35 in Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 70.0000 - 1.0 ) / ( 5 - 1 ) = 17.2500 in Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 17.2500 * 12.0000 / 2 = 103.5000 in Axial Load [P]: = Ap * Bp = 103.5 * 27.49 = 2845.6 lbf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500 = 9.562 in Compressive Stress [Sc]: = P/Ar = 2845.6 / 9.5625 = 297.5809 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 5.0 5.0 Web 5.0 4.3 Values 5.0 9.3 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 70.00 ) * 17.250 * 52.14 / 2 = 0.000 in-lb KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.17 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(23.17 )/(8* 126.10 )-( 23.17)/(8*126.10) Sca = 20401.15 psi AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 297.58 / 20401.15 + (0.00 /8.069 ) / 24000.00 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A Rib 5.5 5.2 Web 5.5 8.6 Values 5.5 13.9
AY 25.0 21.6 46.6
Ay 0.0 0.0 0.0
Io 48.2 0.2 48.4
AY 28.9 47.4 76.3
Ay 0.0 0.0 0.0
Io 55.5 0.2 55.6
28
KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67)/(8*126.10) Sca = 21171.69 psi AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 410.18 / 21171.69 + ( 0.00 /10.116 ) / 24000.00 Check = 0.02 Zick Analysis: Stresses for the Right Saddle Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 7557.98 7357.62 7287.64 7627.96 752.38 833.75 -9962.42 507.40 -1886.15 20000.00 38000.00 20000.00 23111.52 Allowable 14000.00 14000.00 14000.00 14000.00 16000.00 16000.00 -30000.00 5000.00 -19000.00 98.000 psi psi psi lbf
psi psi psi psi psi psi psi psi psi psig
Hydrostatic Test Pressure at top of Vessel Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 23111 + Max( 0 , 0 , 0 , 0 ) = 23111.5 lbf Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 23111 * 123.00 * 0.5346 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = 170.16 psi
23111.52 0.00 0.00
lbf lbf lbf
Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 ) = 6.2238
29
Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 13.500 /123.000 + (47.688 - 23.859)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) ) = -0.1152 Intermediate Product [K.1]: = K * X * 4 * A / L = 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147 Longitudinal Bending (+-) at Saddle = ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 23111 * 123.00 * -0.3147 ) / ( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 ))) = -100.18 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 23111 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 ) = 752.38 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 23111 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 ) = 833.75 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -23111 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 23111 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 ) = -9962.42 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (23111 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 ))/ ( pi - 99.75 + sin( 99.75 ) * cos( 99.75 ))) = 507.40 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9 * WPDWTH ) ) ) = ( 23111 *( 0.6733 /( 0.6875 * 12.000 ) ) ) = -1886.15 psi Results for Vessel Ribs, Web and Base Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Y 0. 0. 8. 17. 26. A 6. 4. 8. 9. 27. AY 1. 2. 65. 149. 217. Ay 0. 1. 546. 2452. 2999. Io 0. 0. 153. 0. 154. Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc 70.0000 0.7500 12.0000 5 0.5000 0.5000 Center in in in in in
Value Value Value C1 = Sumof(Ay)/Sumof(A) = I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = As = Sumof(A) - Ashell = 8. 1406. 21. in in**4 in 0.2594
30
Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress )) = ( 3 * 23111 * 12.00 / ( 4 * 70.000 * 24000.000 )) = 0.35 in Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 70.0000 - 1.0 ) / ( 5 - 1 ) = 17.2500 in Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 17.2500 * 12.0000 / 2 = 103.5000 in Axial Load [P]: = Ap * Bp = 103.5 * 27.51 = 2847.7 lbf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500 = 9.562 in Compressive Stress [Sc]: = P/Ar = 2847.7 / 9.5625 = 297.7955 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 5.0 5.0 Web 5.0 4.3 Values 5.0 9.3 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 70.00 ) * 17.250 * 52.14 / 2 = 0.000 in-lb KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.17 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(23.17 )/(8* 126.10 )-( 23.17)/(8*126.10) Sca = 20401.15 psi
AY 25.0 21.6 46.6
Ay 0.0 0.0 0.0
Io 48.2 0.2 48.4
31
AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 297.80 / 20401.15 + (0.00 /8.069 ) / 24000.00 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A Rib 5.5 5.2 Web 5.5 8.6 Values 5.5 13.9
AY 28.9 47.4 76.3
Ay 0.0 0.0 0.0
Io 55.5 0.2 55.6
KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 126.10 )) * 36000 / ( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67)/(8*126.10) Sca = 21171.69 psi AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 410.47 / 21171.69 + ( 0.00 /10.116 ) / 24000.00 Check = 0.02 PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. A - 3/4" 3000# Nozl: 10 10:53a Oct 27,2008
32
INPUT VALUES, Nozzle Description: A - 3/4" 3000#
From : 20 75.023 150 psig F
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
S Sa D T Cas Caext
SA-516 70 20000.00 psi 20000.00 psi 95.3750 0.3125 0.0000 0.0000 61.5000 -20.00 in in in in in F
Sn Sna Inbase Dia Idbn Thk Can Es En
SA-105 20000.00 psi 20000.00 psi OD 0.00 1.3750
deg in.
Actual 0.1625 in 0.0000 1.00 1.00 1.6875 0.2500 0.3125 0.0000 0.0000 Z-1 in
Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection NOZZLE CALCULATION, Description: A - 3/4" 3000# ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation 1.375 0.162 in. in.
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. A - 3/4" 3000# Nozl: 10 10:53a Oct 27,2008
33
Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (75.02*47.6875)/(20000*1.00-0.6*75.02) = 0.1793 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (75.02*0.6875)/(20000*1.00+0.4*75.02) = 0.0026 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp
2.1000 0.4062
in in
Note: Taking a UG-36(c)(3)(a) exemption for A - 3/4" 3000# . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0026 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1793 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1793 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.1225 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1225 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1225 in Available Nozzle Neck Thickness = 0.1625 in --> OK Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness
-20 -155
F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 75.02 / 285.00 = 0.263 Weld Size Calculations, Description: A - 3/4" 3000# Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.1137 = 0.7 * TMIN Actual Thickness 0.1768 = 0.7 * Wo in Tmin 0.1625 in
-20 -155
F F
The Drop for this Nozzle is : 0.0050 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 2.0050 in PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. B - 6" Pipe Nozl: 8 10:53a Oct 27,2008
34
INPUT VALUES, Nozzle Description: B - 6" Pipe
From : 10 75.498 150 psig F
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Can Es En
S Sa D Ar T Cas Caext L1
SA-516 70 20000.00 psi 20000.00 psi 95.4360 2.00 0.2820 0.0000 0.0000 34.5000 -20.00 in in in in in F
Sn Sna Inbase Dia Idbn Thknom
SA-106 B 17100.00 psi 17100.00 psi OD 0.00 6.0000 Nominal 80 SA-105 Slip on 0.0000 1.00 1.00 4.0000 0.3125 0.2820 1.0000 0.3125 C 150 GR 1.1 in
deg in.
Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\| | \| | |__|
in in in in in
Insert Nozzle No Pad, with Inside projection NOZZLE CALCULATION, Description: B - 6" Pipe ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (75.50*95.4360*1.00)/( 2*20000.00*1.00-0.2*75.50) = 0.1802 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (75.50*3.3125)/(17100*1.00+0.4*75.50) = 0.0146 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.197 NA Area in Shell A1 0.651 NA Area in Nozzle Wall A2 0.503 NA Area in Inward Nozzle A3 0.521 NA Area in Welds A4 0.167 NA Area in Pad A5 0.000 NA TOTAL AREA AVAILABLE Atot 1.842 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (6.5200*0.1802+2*(0.4320-0.0000)*0.1802*(1-0.8550)) = 1.197 in Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (13.040-6.520)*(1.00*(0.2820-0.000)-0.180)-2*(0.432-0.000) *(1.00*(0.2820-0.0000)-0.1802)*(1-0.8550) = 0.651 in Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.705 ,4.000 ) ) * ( 0.4320 - 0.0000 - 0.0146 ) * 0.8550 ) = 0.503 in Area Available in Nozzle Penetration [A3]: = 2*(Tn-Can-Can)*(min(H-Can,Tl, 2.5*Tn-Can-Can))*fr2 = 2 * ( 0.4320 ) * ( 0.7050 ) * 0.8550 = 0.521 in 62.08 Degs. 6.625 0.432 in. in.
35
13.0400 0.7050
in in
Mapnc NA NA NA NA NA NA NA
in in in in in in in
36
Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.3125 * 0.8550 + ( 0.3125 ) * 0.8550 = 0.167 in M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 96.052 Note: The MAWP of this junction was limited by the Areas. Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness
psig
-20 -155
F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 75.50 / 285.00 = 0.265 Weld Size Calculations, Description: B - 6" Pipe Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Actual Thickness 0.2209 = 0.7 * Wo in Tmin 0.3125 in
-20 -155
F F
Note : Checking Nozzle in the Latitudinal direction. NOZZLE CALCULATION, Description: B - 6" Pipe ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (75.50*95.4360*1.00)/( 2*20000.00*1.00-0.2*75.50) = 0.1802 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (75.50*3.3125)/(17100*1.00+0.4*75.50) = 0.0146 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.061 NA 6.625 0.432 in. in.
11.5220 0.7050
in in
Mapnc NA
in
Area in Shell Area in Nozzle Wall Area in Inward Nozzle Area in Welds Area in Pad TOTAL AREA AVAILABLE A1 A2 A3 A4 A5 Atot 0.574 0.503 0.521 0.167 0.000 1.765 NA NA NA NA NA NA NA NA NA NA NA NA in in in in in in
37
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (5.7610*0.1802+2*(0.4320-0.0000)*0.1802*(1-0.8550)) = 1.061 in Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (11.522-5.761)*(1.00*(0.2820-0.000)-0.180)-2*(0.432-0.000) *(1.00*(0.2820-0.0000)-0.1802)*(1-0.8550) = 0.574 in Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.705 ,4.000 ) ) * ( 0.4320 - 0.0000 - 0.0146 ) * 0.8550 ) = 0.503 in Area Available in Nozzle Penetration [A3]: = 2*(Tn-Can-Can)*(min(H-Can,Tl, 2.5*Tn-Can-Can))*fr2 = 2 * ( 0.4320 ) * ( 0.7050 ) * 0.8550 = 0.521 in Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.3125 * 0.8550 + ( 0.3125 ) * 0.8550 = 0.167 in UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0146 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1802 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1802 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.2450 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1802 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1802 in Available Nozzle Neck Thickness = .875 * 0.4320 = 0.3780 in --> OK M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 96.939 Note: The MAWP of this junction was limited by the shell (minus static head). Weld Size Calculations, Description: B - 6" Pipe Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Actual Thickness Tmin 0.3125 in 90.00 Degs.
psig
Nozzle Weld 0.2188 = 0.7 * TMIN 0.2209 = 0.7 * Wo in
38
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. C - 6" Pipe Nozl: 13 10:53a Oct 27,2008
39
INPUT VALUES, Nozzle Description: C - 6" Pipe
From : 30 78.348 150 psig F
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance
S Sa D Ar T Cas Caext
SA-516 70 20000.00 psi 20000.00 psi 95.4360 2.00 0.2820 0.0000 0.0000 10.0000 0.0000 45.0000 -20.00 in in in in in in in F
Physical Maximum for Nozzle Diameter Limit Dmax Physical Maximum for Nozzle Thickness Limit Tmax Distance from Head Centerline User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Can Es En L1
Sn Sna Inbase Dia Idbn Thknom
SA-106 B 17100.00 psi 17100.00 psi OD 180.00 6.0000 Nominal 80 SA-105 Slip on 0.0000 1.00 1.00 4.0000 0.3125 0.2820 0.0000 0.0000 SA-516 70 20000.00 20000.00 12.0000 0.3125 0.2500 0.0000 2.6875 None 90.0000 150 GR 1.1 in
deg in.
Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 User Defined Nozzle/Shell Centerline Angle Class of attached Flange Grade of attached Flange The Pressure Design option was Design Pressure + static head
in in in in in
Sp Spa Dp Tp Wp Wgpn
psi psi in in in in in deg.
Nozzle Sketch | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\|__| Insert Nozzle With Pad, no Inside projection NOZZLE CALCULATION, Description: C - 6" Pipe ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (78.35*95.4360*1.00)/( 2*20000.00*1.00-0.2*78.35) = 0.1870 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (78.35*3.3125)/(17100*1.00+0.4*78.35) = 0.0151 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Effective material thickness limit, pad side Tlwp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.354 NA Area in Shell A1 0.486 NA Area in Nozzle Wall A2 0.503 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A4 0.083 NA Area in Pad A5 1.303 NA TOTAL AREA AVAILABLE Atot 2.375 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Insufficient. The area available with the given pad is Sufficient. SELECTION OF POSSIBLE REINFORCING PADS: Based on given Pad Thickness: Based on given Pad Diameter: Based on Shell or Nozzle Thickness: Diameter 7.6250 12.0000 9.1250 Thickness 0.3125 in 0.1250 in 0.3125 in 54.04 Degs. 6.625 0.432 in. in.
40
12.3542 0.7050 0.7050
in in in
Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (7.1172*0.1870+2*(0.4320-0.0000)*0.1870*(1-0.8550)) = 1.354 in
41
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (12.354-7.117)*(1.00*(0.2820-0.000)-0.187)-2*(0.432-0.000) *(1.00*(0.2820-0.0000)-0.1870)*(1-0.8550) = 0.486 in Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.705 ,4.000 ) ) * ( 0.4320 - 0.0000 - 0.0151 ) * 0.8550 ) = 0.503 in Area Available in Nozzle Wall, with Pad [A2wp]: = ( 2 * min(Tlwp, ho) )*( Thk - Can - Trn )* fr2 = ( 2 * min(0.705 ,4.000 ) ) * ( 0.4320 - 0.0000 - 0.0151 ) * 0.8550 ) = 0.503 in Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.3125 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.083 in Area Available in Welds, with Pad [A4wp]: = Wo*fr3+(Wi-Can/0.707)*Fr2+Wp*Fr4 = 0.3125 *0.86 + (0.0000 ) *0.86 + 0.0000 * 1.00 = 0.083 in Area Available in Pad [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4 = ( 12.3542 - 8.1846 ) * 0.3125 * 1.0000 = 1.303 in UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0151 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1870 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1870 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.2450 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1870 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1870 in Available Nozzle Neck Thickness = .875 * 0.4320 = 0.3780 in --> OK M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 96.960 Note: The MAWP of this junction was limited by the shell (minus static head). Minimum Minimum Minimum Minimum Design Metal Temperature Results: Temp. w/o impact per UCS-66 Temp. at required thickness Temp. w/o impact per UG-20(f) Nozzle -20 -155 -20 Pad -20 -54 -20 F F F
psig
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b)
-20 -155
F F
42
Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 78.35 / 285.00 = 0.275 Weld Size Calculations, Description: C - 6" Pipe Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 0.2188 = 0.7 * TMIN 0.1562 = 0.5*TminPad Actual Thickness 0.2209 = 0.7 * Wo in 0.1768 = 0.7 * Wp in 0.3125 0.3125 in in
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S = (1.3544 - 0.4856 + 2 * ( 0.4320 - 0.0000 ) * 0.8550 * (1.00 * ( 0.2820 - 0.0000 ) - 0.1870 ) ) * 20000 = 18779.39 lbf Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S = ( 0.5025 + 1.3030 + 0.0835 - 0.0000 * 0.86 ) * 20000 = 37780.18 lbf Weld Load [W2]: = ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.5025 + 0.0000 + 0.0835 + 0.2083 ) * 20000 = 15886.99 lbf Weld Load [W3]: = ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.5025 + 0.0000 + 0.0835 + 1.3030 + 0.2083 ) * 20000 = 41946.56 lbf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 8.1846 * 0.3125 * 0.49 * 17100 = 33664. lbf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 12.0000 * 0.2500 * 0.49 * 20000 = 46181. lbf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 3.8255 ) * ( 0.4320 - 0.0000 ) * 0.7 * 17100 = 62146. lbf Tension, Nozzle Groove Weld [Tngw]: = (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 8.1846 * ( 0.2820 - 0.0000 ) * 0.74 * 17100 = 45877. lbf Strength of Failure Paths: PATH11 = ( SPEW + SNW ) = ( 46181 + 62145 ) = 108327 lbf PATH22 = ( Sonw + Tpgw + Tngw + Sinw ) = ( 33663 + 0 + 45877 + 0 ) = 79540 lbf
PATH33 = ( Spew + Tngw + Sinw ) = ( 46181 + 45877 + 0 ) = 92058 lbf Summary of Failure Path Calculations: Path 1-1 = 108327 lbf, must exceed W = 18779 lbf or W1 = 37780 lbf Path 2-2 = 79540 lbf, must exceed W = 18779 lbf or W2 = 15886 lbf Path 3-3 = 92058 lbf, must exceed W = 18779 lbf or W3 = 41946 lbf The Drop for this Nozzle is : 0.0637 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 4.3457 in PV Elite 2008 1993-2008 by COADE Engineering Software
43
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. D - 12x16 MWY Nozl: 9 10:53a Oct 27,2008
44
INPUT VALUES, Nozzle Description: D - 12x16 MWY
From : 10 77.863 150 psig F
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
SA-106 B 17100.00 psi 17100.00 psi OD 180.00 17.5000
deg in.
Actual 0.7500 in 0.0000 1.00 1.00 2.0000 0.3125 0.2820 1.0000 0.3125 C in
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\| | \| | |__| Insert Nozzle No Pad, with Inside projection NOZZLE CALCULATION, Description: D - 12x16 MWY ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
45
Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (77.86*95.4360*1.00)/( 2*20000.00*1.00-0.2*77.86) = 0.1858 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (77.86*8.7500)/(17100*1.00+0.4*77.86) = 0.0398 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 3.014 NA Area in Shell A1 1.518 NA Area in Nozzle Wall A2 0.856 NA Area in Inward Nozzle A3 0.904 NA Area in Welds A4 0.167 NA Area in Pad A5 0.000 NA TOTAL AREA AVAILABLE Atot 3.445 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient.
17.500 0.750
in. in.
32.0000 0.7050
in in
90.00
Degs.
Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (16.0000*0.1858+2*(0.7500-0.0000)*0.1858*(1-0.8550)) = 3.014 in Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (32.000-16.000)*(1.00*(0.2820-0.000)-0.186)-2*(0.750-0.000) *(1.00*(0.2820-0.0000)-0.1858)*(1-0.8550) = 1.518 in Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.705 ,2.000 ) ) * ( 0.7500 - 0.0000 - 0.0398 ) * 0.8550 ) = 0.856 in Area Available in Nozzle Penetration [A3]: = 2*(Tn-Can-Can)*(min(H-Can,Tl, 2.5*Tn-Can-Can))*fr2 = 2 * ( 0.7500 ) * ( 0.7050 ) * 0.8550 = 0.904 in Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.3125 * 0.8550 + ( 0.3125 ) * 0.8550 = 0.167 in
46
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0398 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1858 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1858 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.3281 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1858 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1858 in Available Nozzle Neck Thickness = 0.7500 in --> OK M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 83.461 Note: The MAWP of this junction was limited by the Areas. Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness Minimum Temp. w/o impact per UG-20(f)
psig
16 -124 -20
F F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 77.86 / 285.00 = 0.273 Weld Size Calculations, Description: D - 12x16 MWY Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Actual Thickness 0.2209 = 0.7 * Wo in Tmin 0.3125 in
-20 -155
F F
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. E - 12x16 MWY Nozl: 14 10:53a Oct 27,2008
47
INPUT VALUES, Nozzle Description: E - 12x16 MWY
From : 30 75.604 150 psig F
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
SA-106 B 17100.00 psi 17100.00 psi OD 0.00 17.5000
deg in.
Actual 0.7500 in 0.0000 1.00 1.00 2.0000 0.3125 0.2820 1.0000 0.3125 C in
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\| | \| | |__| Insert Nozzle No Pad, with Inside projection NOZZLE CALCULATION, Description: E - 12x16 MWY ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
48
Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (75.60*95.4360*1.00)/( 2*20000.00*1.00-0.2*75.60) = 0.1805 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (75.60*8.7500)/(17100*1.00+0.4*75.60) = 0.0386 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 3.218 NA Area in Shell A1 1.767 NA Area in Nozzle Wall A2 0.858 NA Area in Inward Nozzle A3 0.904 NA Area in Welds A4 0.167 NA Area in Pad A5 0.000 NA TOTAL AREA AVAILABLE Atot 3.695 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient.
17.500 0.750
in. in.
35.2287 0.7050
in in
65.28
Degs.
49
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0386 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1805 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1805 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.3281 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1805 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1805 in Available Nozzle Neck Thickness = 0.7500 in --> OK M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 81.243 Note: The MAWP of this junction was limited by the Areas. Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness Minimum Temp. w/o impact per UG-20(f)
psig
16 -124 -20
F F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 75.60 / 285.00 = 0.265 Weld Size Calculations, Description: E - 12x16 MWY Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Actual Thickness 0.2209 = 0.7 * Wo in Tmin 0.3125 in
-20 -155
F F
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. F - 12x16 MWY Nozl: 11 10:53a Oct 27,2008
50
INPUT VALUES, Nozzle Description: F - 12x16 MWY
From : 20 77.962 150 psig F
S Sa D T Cas Caext
SA-106 B 17100.00 psi 17100.00 psi OD 135.00 17.5000
deg in.
Actual 0.7500 in 0.0000 1.00 1.00 2.0000 0.3125 0.3125 1.0000 0.3125 C in
Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16 This is a Manway or Access Opening.
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\| | \| | |__| Insert Nozzle No Pad, with Inside projection NOZZLE CALCULATION, Description: F - 12x16 MWY ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
51
Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (77.96*47.6875)/(20000*1.00-0.6*77.96) = 0.1863 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (77.96*8.7500)/(17100*1.00+0.4*77.96) = 0.0398 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 3.022 NA Area in Shell A1 1.991 NA Area in Nozzle Wall A2 0.949 NA Area in Inward Nozzle A3 1.002 NA Area in Welds A4 0.167 NA Area in Pad A5 0.000 NA TOTAL AREA AVAILABLE Atot 4.109 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient.
17.500 0.750
in. in.
32.0000 0.7812
in in
90.00
Degs.
52
M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 87.917 Note: The MAWP of this junction was limited by the shell (minus static head). Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness Minimum Temp. w/o impact per UG-20(f)
psig
16 -124 -20
F F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 77.96 / 285.00 = 0.274 Weld Size Calculations, Description: F - 12x16 MWY Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Actual Thickness 0.2209 = 0.7 * Wo in Tmin 0.3125 in
-20 -155
F F
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. G - 1.5" 3000# Nozl: 12 10:53a Oct 27,2008
53
INPUT VALUES, Nozzle Description: G - 1.5" 3000#
From : 20 78.467 150 psig F
S Sa D T Cas Caext
SA-105 20000.00 psi 20000.00 psi OD 180.00 2.5000
deg in.
Actual 0.3000 in 0.0000 1.00 1.00 1.1875 0.3125 0.3125 0.0000 0.0000 Z-1 in
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection NOZZLE CALCULATION, Description: G - 1.5" 3000# ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation 2.500 0.300 in. in.
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Calcs. G - 1.5" 3000# Nozl: 12 10:53a Oct 27,2008
54
Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (78.47*47.6875)/(20000*1.00-0.6*78.47) = 0.1875 in Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (78.47*1.2500)/(20000*1.00+0.4*78.47) = 0.0049 in UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp
3.8000 0.7500
in in
Note: Taking a UG-36(c)(3)(a) exemption for G - 1.5" 3000# . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0049 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1875 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1875 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.1776 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1776 in Final Required Thickness, tr45 = Max(tra, trb) = 0.1776 in Available Nozzle Neck Thickness = 0.3000 in --> OK Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness
-20 -155
F F
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 F Minimum Temp. at required thickness -155 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b) Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 78.47 / 285.00 = 0.275 Weld Size Calculations, Description: G - 1.5" 3000# Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2100 = 0.7 * TMIN Actual Thickness 0.2209 = 0.7 * Wo in Tmin 0.3000 in
-20 -155
F F
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Schedule Step: 17 10:53a Oct 27,2008
55
Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls in in in in in -----------------------------------------------------------------------------A - 3/4" 3000# 1.375 None 1.375 0.162 2.00 G - 1.5" 3000# 2.500 None 2.500 0.300 1.52 B - 6" Pipe 6.000 80 SlipOn 6.625 0.432 5.84 C - 6" Pipe 6.000 80 SlipOn 6.625 0.432 12.00 0.312 4.35 D - 12x16 MWY 17.500 None 17.500 0.750 3.28 F - 12x16 MWY 17.500 None 17.500 0.750 3.31 E - 12x16 MWY 17.500 None 17.500 0.750 3.28 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld in in in in in -----------------------------------------------------------------------------A - 3/4 SA-105 0.312 0.250 G - 1.5 SA-105 0.312 0.312 B - 6" SA-106 B 0.282 0.312 0.312 C - 6" SA-106 B 0.282 0.312 0.250 0.000 D - 12x SA-106 B 0.282 0.312 0.312 F - 12x SA-106 B 0.312 0.312 0.312 E - 12x SA-106 B 0.282 0.312 0.312 Note: The Outside projections below do not include the flange thickness. Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component in deg. in in ---------------------------------------------------------------------------A - 3/4" 3000# 60.000 0.00 1.69 0.00 96" OD Shell G - 1.5" 3000# 60.000 180.00 1.19 0.00 96" OD Shell B - 6" Pipe 0.00 4.00 1.00 Semi Ellipti C - 6" Pipe 180.00 4.00 0.00 Semi Ellipti D - 12x16 MWY 180.00 2.00 1.00 Semi Ellipti F - 12x16 MWY 60.000 135.00 2.00 1.00 96" OD Shell E - 12x16 MWY 0.00 2.00 1.00 Semi Ellipti Nozzle PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Nozzle Summary Step: 18 10:53a Oct 27,2008
56
Nozzle Calculation Summary Description Internal Ext MAPNC UG45 [tr] Weld Areas psig psig Path --------------------------------------------------------------------------B - 6" Pipe 95.55 ... ... OK 0.180 OK Passed B - 6" Pipe 96.94 ... ... OK 0.180 OK Passed D - 12x16 MWY 80.60 ... ... OK 0.186 OK Passed A - 3/4" 3000# 5220.88 ... ... OK 0.123 OK Passed F - 12x16 MWY 87.92 ... ... ... OK Passed G - 1.5" 3000# 5309.73 ... ... OK 0.178 OK Passed C - 6" Pipe 96.96 ... ... OK 0.187 OK Passed E - 12x16 MWY 80.64 ... ... OK 0.180 OK Passed --------------------------------------------------------------------------Min. - Nozzles 80.60 D - 12x16 Min. Shell&Flgs 87.92 20 30 91.38 Computed Vessel M.A.W.P. 80.60 psig
Note: MAWPs (Internal Case) shown above are at the High Point. Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel. Check the Spatial Relationship between the Nozzles From Node 10 10 20 20 20 30 30 Nozzle Description B - 6" Pipe D - 12x16 MWY A - 3/4" 3000# F - 12x16 MWY G - 1.5" 3000# C - 6" Pipe E - 12x16 MWY X Coordinate, 0.000 0.000 61.500 61.500 61.500 0.000 0.000 Layout Angle, 0.000 180.000 0.000 135.000 180.000 180.000 0.000 Dia. Limit 11.522 32.000 2.100 32.000 3.800 12.354 35.229
The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! PV Elite 2008 1993-2008 by COADE Engineering Software
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Vessel Design Summary Step: 19 10:53a Oct 27,2008
Design Code: ASME Code Section VIII Division 1, 2007 Diameter Spec : 96.000 in OD Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell/Head Matl Nozzle Material Nozzle Material Re-Pad Material Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: psig Element Desc Semi Elliptical Head - L 96" OD Shell Semi Elliptical Head - R Liquid Level: 95.44 in Element Type Ellipse Cylinder Ellipse Internal 78.467 78.467 78.446 External 0.000 0.000 0.000 M.A.W.P 96.939 87.917 96.960 Corr. All. 0.0000 0.0000 0.0000 123.00 1.50 in in
57
SA-516 70 SA-106 B SA-105 SA-516 70 150 75.00 150 80.60 10.69 98.00 -20 -51 F psig F psig psig psig F F
No Wind Loads No Seismic
Dens.: 62.400 lbm/ft Element Thk in 0.312 0.312 0.312
Sp. Gr.: 1.000 Joint Eff Long Circ 0.85 0.70 0.70 0.70 0.85 0.70
"To" Elev Length in in 0.00 1.500 120.00 120.000 121.50 1.500
R e q d T h k Int. Ext. 0.220 No Calc 0.268 No Calc 0.220 No Calc
Element thicknesses are shown as Nominal if specified, otherwise are Minimum Saddle Parameters: Saddle Width Saddle Bearing Angle Centerline Dimension Wear Pad Width Wear Pad Thickness Wear Pad Bearing Angle Distance from Saddle to Tangent Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs (including outside ribs) Rib Thickness Web Thickness Height of Center Web Summary of Maximum Saddle Loads, Operating Case : Maximum Vertical Saddle Load
10.000 150.000 66.000 12.000 0.375 150.000 13.500 70.000 0.750 12.000 5 0.500 0.500 16.880
in deg. in in in deg. in in in in in in in
34234.11
lbf
PVE Sample Vessel 3 Horizontal Retention Tank PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3----------------------------------Vessel Design Summary Step: 19 10:53a Oct 27,2008
Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Summary of Maximum Saddle Loads, Hydrotest Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test 0.00 16178.14 lbf lbf
58
23111.52 0.00 0.00
lbf lbf lbf
Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)
8385.8 48337.0 8385.8 8385.8 8385.8 48336.5 48337.0
lbm lbm lbm lbm lbm lbm lbm

Sample3 PVElite

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PVE Sample Vessel 3 Horizontal Retention Tank

REVISED RELEASE DESCRIPTION

10/22/2008 5/23/2002 DATE

psig psig psig

0.0000 33. N 0.0100 0.0000 0.0000 No Seismic

Current w/Addenda or Code Year

PV Elite 2008 1993-2008 by COADE Engineering Software

1.440 % -20 -54 F F

External Pressure Calculations

psi psi psi psi psi psi psi psi psi

34208.43 0.00 16166.01

lbf lbf lbf

Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc

70.0000 0.7500 12.0000 5 0.5000 0.5000 Center

Shell Wearplate Web BasePlate Totals Value Value Value

AY 1. 2. 65. 149. 217.

Ay 0. 1. 546. 2452. 2999. 8. 1406. 21.

Io 0. 0. 153. 0. 154. in in**4 in 0.2594

C1 = Sumof(Ay)/Sumof(A) = I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = As = Sumof(A) - Ashell =

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

AY 25.0 21.6 46.6

Ay 0.0 0.0 0.0

Io 48.2 0.2 48.4

Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 16166.0 /( 2 * 70.00 ) * 17.250 * 52.14 / 2

AY 28.9 47.4 76.3

Ay 0.0 0.0 0.0

Io 55.5 0.2 55.6

psi psi psi psi psi psi psi psi psi

34234.11 0.00 16178.14

lbf lbf lbf

C1 = Sumof(Ay)/Sumof(A) = I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = As = Sumof(A) - Ashell =

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

AY 25.0 21.6 46.6

Ay 0.0 0.0 0.0

Io 48.2 0.2 48.4

AY 28.9 47.4 76.3

Ay 0.0 0.0 0.0

Io 55.5 0.2 55.6

23094.86 0.00 0.00

lbf lbf lbf

Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc

70.0000 0.7500 12.0000 5 0.5000 0.5000 Center

C1 = Sumof(Ay)/Sumof(A) = I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = As = Sumof(A) - Ashell =

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 5990.1689 lbf 282.2722 21600.0000 29.3783 psi psi in

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

AY 25.0 21.6 46.6

Ay 0.0 0.0 0.0

Io 48.2 0.2 48.4

AY 28.9 47.4 76.3

Ay 0.0 0.0 0.0

Io 55.5 0.2 55.6

23111.52 0.00 0.00

lbf lbf lbf

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

AY 25.0 21.6 46.6

Ay 0.0 0.0 0.0

Io 48.2 0.2 48.4

AY 28.9 47.4 76.3

Ay 0.0 0.0 0.0

Io 55.5 0.2 55.6

INPUT VALUES, Nozzle Description: A - 3/4" 3000#

From : 20 75.023 150 psig F

K1 = (1+Cos(beta)-.5Sin(beta) )/(pi-beta+Sin(beta)Cos(beta)) = Fh = ( K1 * Q ) = 5990.1689 lbf 282.2722 21600.0000 29.3783 psi psi in