TC - 195
TC - 195
TEST REPORT
HSFG BOLT,NUT,PLAIN WASHER & DTI WASHER
Dats Of Testing : 13.07.2024
Materlal Descrlption: -HOT DIP GALVANIZING COATED HSFG BOLT, NUT, PLAIN WASHER & ZINC FLAKE COATED DTI WASHER
AS PER EN 14399-3, 5 & EN ',14399-9
l. CHEMICAL ANALYSIS Checked AS PER lS : 1367 (P'3 & 6) by Spectro Test & RM T.C .
II. PHYSICAL PROPERTIES AS PER: lS:'1367 Part 3 / 15:1367 Part 6, lS :1367'17
HT 8.8HR HA( NUTS &HR
%
Materlal- Strength under Wedge Hardness %
HSFG Bolt Proof Load Reduction Prool Load Hardness
Load (830 N/mm2) HRC Elongation
Area
(8.8HR) TOIALQty. PCS Sample checked
M 16 - 91.5 M16- 138.2 KN 30 HRC MAX
Specllied M16-130KN KN
22-32 HRC 12% 52%
D IMENSIONS CHECKED AS PER: EN 14399'3 and Sam ing as per lS 1367 Part-17
HEX BOLTS HEX NUTS
Across Across Threod Across Fldt Across Comer Thk
Head Thk Shonk Dia Total length Pitch
Description/size Flot Corner
For bngilhs
I 5.30 lnom I 125 mm 26.14 29.54 14.12
Min. 26.17 29.56 9.25
.38 MM t25
Specifled
Sample
' 3
mm < lnom
t 1.5 2
checked 200 mm -14 27.04 14.82
Max. 27.O0 10.75 16.70
ttf,
Min. 26.40 30.12 9.56 15.86 38.54 60.32
2
M16 X 60 3
15.9 38.92 60.56
Max. 26.52 30.14 9.60
26.52 30.22 14.56
Min.
Ml6 NUT 26.64 30.26 14.60
Max.
DIMENSIONS CHECKED HARDENED WASHERAS PER EN 14399-5 & DTI WASHER AS PER EN 14399-9
PLATN WASHER (QTY- 2550 PCS) AS PER E V 1 4399-5 DTt WASHER (QTY 2550 PCS) AS PER EN 143s9-9
Description/size THK OD ID THK (hl) THK (h2) THK (h3) Protroiq (d3l PEtrulm (d4)
OD ID
(Sampling-03 Pcs)
Min. 29.48 't7.00 3.70 36.00 16.75 3.00 0.80 17.85
Specified 25.00
Max. 30.00 17.27 4.30 36.80 16.85 6.00
Min. 29.24 17.16 4.16 36.04 16.76 3.14 4.26 1.12 24.56 18.12
Mr6
Max. 29.28 17.24 4.24 36.16 16.80 3.18 4.32 1.'.t4 24.72 1 8.18
HARDNESS
(Sample-03 31-37 HRC 32,31,32HRC (03 Pcs) HARDNESS ( 03 Pcs) 19-21 HRC
Pcs)
COMPRESSION IOAD 88-106 KN SATISFACTORY
DIMENSIONS CHECKED HARDENED WASHERAS PER EN 14399-5 & DTI WASHER AS PER EN 14399.9
PLA'N WASHER (QTY-10391 PCS) AS PER EN 14399-5 DTt WASHER (QTY 10391PCS) AS PER EN 14399-9
Descriptlon/size ID THK OD ID THK (h1) THK (h2) THK (h3) Protrcion (d3) Prctruio (d4)
OD
(Sampling-03 Pcs)
Min. 36.38 21.00 3.70 41.00 20.95 3.50 0.80 22.05
Specified 6.50 29.00
Max. 37.00 21.33 4.30 46.00 21.05
Min, 36.90 21.08 4.24 45.46 21.00 3.84 5.00 1.'16 28.70 22.94
M20 1.'t6 28.74 22.98
Max. 36.96 21.10 4.26 45.48 21.O2 3.88 5.04
HARDNESS
(Sample-03 31-37 HRC 32,32 , !3 HRc (03 Pcsl HARDNESS ( 03 Pcsl 20-22 HRC
Pcs)
COMPRESSION LOAD 't37-164 KN SATISFACTORY
M2O PLAIN
72-94 @ 4 Dip test satisfactory of CuSo4 solution SATISFACTORY
WASHER at 20'C
IJJ
O
t-
For H.R. Pvt Ltd
r=::For Manufacturer
BPSL Sambalpur WORKS QR/QA/54
(A JSW Group ComPanY)
POYVET & $TEEI
works: Village & P.O.: Thelkoloi,Sambalpur - 7682'l0,Sambalpur, INOIA
I
Certiflcate No. : 52796 Date :18.O5.2024 Po Number:HRS!/854
Customer Name: H.R. Steel lndustries Private Limit SONo :402285081/10 Po date :29.03.2024
Cust. AddTess : SANKRAIL INDUSTRIAL PARK DHULAGARI SO Date :23.04.2024 Packing Slip No :715880680
Howrah,West Bengal-7'l 1 302,lndia Truck No.: NL01N9379 lnvoice No :0092818497
Heat No Grade Size (mm) Length (mm) M\L (mm) No. of Bundles No. of PCS Weioht Billet Size
TDC NO : 2WRMB00439
PTOCESS ROUTE : BF-EAF.LRF-VD-CCM-RM Reduction Ratio: 161.'12: 1
Element Co/o si% Mn% P% S% Cr% Mo% Ni% BYo Vo/o Cu% Pbo/o Sn% Tio/o Nb% Zro/o As% sb% Alo/o Ca o/o
Actual 0.350 0.1 70 0.760 0.014 0.008 0.240 0.002 0.006 0.0023 0.003 0.006 0.000 0.001 0 0470 0.000 0.000 0.000 0.000 0.032 0.0013 0.527
Spec. YS UTS Elong. RA AS As Quenched As Q&T Test Temp lmp. Value Avg.
Supply (min)
.C
BHN 'c J J
Min 50_00
Actual 176
Uoset Tvpe
JOMTNY HARDENABILIY L] I
Distance
MIN (HRC)
MAX (HRC)
Actual(HRCI
METALLURGICAL PROPERTIES & INSPECTION
Step Down Test Non-metallic MPI Test Pearlite Amount Spark Test Non-metallic Anti Mixup
%C.SEG
lnclusion K3 lnclusion K4 Check(100%)
OK
Actual
Micro Structure CN CZ Looser CZ Closer GBC Level DEG. SPH MFLT/ECT
Macro Etch Test
FERRITE & PEARLITE I NOT APPLICABLE
Soec c2R2S2
A B C D DOS Ultrasonic
Grain Decarb Banding
(mm) (um) Thick Thin Thick Thin Thick Thin Thick pm Test
Size Thin
1.5 '1.0 1.0 0.5 1.0 0.5 1.5 1.0
Spec 6.0 / 8.0
CORRECT AND ACCURATE AND MEET THE REQUIREMENTS 1. THE RESULTS RELATES ONLY TO THE ITEM TESTED' (\*y'
2. CERTIFICATE SHALL NOT BE REPROOUCED EXCEPT IN
OF THE PURCHASE OROER.TECHNICAL DELIVERY >\
CONDITION, GENERAL STEEL REQUIREMENTS ANDTHE
FULL WITHOUT THE WRITTEN APPROVAL OF ISSUING vYm
//,+>'
AUTHORITY
MATERIAL CERTIFICATION REOUIREMENTS.
\
Page: 1 of 1
BPSL Sambalpur WORKS oRloA/54
(A JSW Group Cmp3ny)
Works: Vlleg€ & P.O.r Tholhoki,.S€obalBrr, 7E823?.SctrSequ, INO|A
TEST CERTIFICATE
Cerfficeta No. : 30612 Date :21.O1.2O2t Po Number:HRSI/548
Cuetomer Name: H.R. Steel lnduEtrias Privato Llmit SONo :4021117460/30 Po date :13.12.2023
CUST AddTBss : SANKRAIL INDUSTR]AL PARK DHUT.AGARI SO Date :19.12.2023 Packlng Slip No :715060905
Hourah.West Benqal-71 I 302, lndia Truck No,: NL01AG253tl lnvoice No :0092511649
H€at No G.ede Size {mm) Lenoth (mm) M\L (mm) No. of Eundles No. ol PCS Weioht Billet Size
E240058 sAE10B21 28.00 mm DIA 4 1 1.944 MT 180 X 180 mm
TDCNO : STD
Process Route : BF-EAF-LRF-VD-CCM-RM Reduclion Ratio:52.61 : 1
Element c% SiTo Mn% Po/o So/o CP/o Mo% Nio/, B o/" vo/" Cuo/" Pb% Sn% f io/o Nbo/. Lo Aso/o Sbo/o Aloh Ca o/o
CEo/o
Actual 0.205 0.085 0_890 0.008 0.o05 0.150 0.o02 0.012 0.0022 0.002 0.005 0.001 0.001 o.001 0.000 0.002 0.000 0,025 0.00'r7 0.385
Spea YS UTS Elong. RA AS As Quenched As O& Test Temp lmp. Value Avg.
Suoolv lmin)
Yo
o/" BHN 'c J "c J
Min
i,lav
A.lnal 141
Uo$l Tre:
JOIIINY HARDENABILITY { } ldeal Diameter(Dl):l / I-
Oistanca
MIN (HRC)
MAX (HRC}
Actual(HRC)
T,ETALLURGICAL PROPERTIES & PHYSICAL INSPECTIOil
%C.SEG Step Down Test Non-metallic MPI Test Peadite Amount Spark Test Non-metallic Metascope Test
lnclusion K3 lnclusion K4
OK
Actual
Micro Structure CN CZ Looser C7 Clnser GBC Level DEG. SPH MFLT/ECT
Macro Etch Test
Spec I
(mm) (uml Thin Thick Thin Thick Thin Thick Thin Thick UM Test
Size
Sr,m I
0.'r20 mm 0.50 1.00 0.50 1.50
Actual 7.00
2. CERTIFICATE SHALL
OI{,Y TO ITiE ITEil TESTED.
ilOT 8E REPROOT'CEO EXCEPI IN
d*Y'
OF I}€ PURC}IASE ORD€R"TECHIIICAL D€LIVERY
FULL WITHOUT Il{E WRITTEN APPROVAT, OF ISSUING V K SINGH
COIi{),TION. GEI€R^L STEEL REOUIREMENTS ANDTHE
P6ge: 1 ol I
,
(Il powen
Bhushan BPSL SambalpurWORKS QR/OA/54
IIJ & sTEEL (A JSW Grcup Company)
Works: Village & P.O.: Thelkoloi,SambalPur - 7682'lo,Sambalpur, INDIA
TDC NO : MFR-1989
Process Route : BF-EAF-LRF-VD-CCM-RM Reduction Ratio : 103.12 : I
Element CYo si% Mn% P% S% Cro/o Mo% Ni% Boh Vo/o Cu% Pbo/o Sn% Ti% NbTo Zro/o As% sb% Al.h Ca o/o
CEYo
0.003 0.435 0.00'l 0.011 0.0024 0.003 0.006 0.001 0.002 0.0400 0.001 0.000 0.002 0.000 0.029 0.0014 0.556
Actual 0.330 0.200 0.820 0.009
N /80 o t1 H
MECHANICAL PROPERTIES :
Min
Max 200
Distance
MIN (HRC)
MAX (HRC)
MET &
Non-metallic MPI TeSt Pearlite Amount Spark Test Non-metallic Anti Mixup
ToC.SEG Step Down Test
lnclusion K3 K4
OK
Actual
CN CZ Looser CZ Closer GBC Level DEG. SPH MFLT/ECT
Macro Etch Test Micro Structure
I
Spec
Actual C1R1S.I FERRITE & PEARLITE
A B C D DOS Ultrasonic
Grain Decarb Banding
(um) Thin Thick Thin Thick Thin Thick um Test
Size (mm) Thin Thick
Spec
1.00 1.00 0.50 1.50
Actual 7.00 0.100 mm
Grain Size Standard: Decarb Standard
lnclusion Rating Test Standard: lS:4163
Etch Test BandingTestStL UT Standard:
JSW
INSPECTION CERTTFICATE 3.'I ACCORDING TO EN 10204 " 2004
Supply Condition : AS ROLLED
Remarks :
TEST CERTIFICATE OID NOT COME IN DIRECT CONTACT WITH ANY
MERCURY' CADMIUM HEXAVALENT
REfE]ENCE : WE HERE BY CERTIFY THAT THE MATERIAL SHIPPED UNDER THIS
CONTAMINATION EMPLOYING A SINGLE BOUNDARY OF CONTAINMENT DURING THE MANUFACTURING PROCESS'TESTS'
CHROMIUM COT{TAINING OEVICES. FREE FROM RADIOACTIVE
Pag6: 1 of 1
(E! Bhusltan BPSL Sambalpur WORKS QR/QA/54
IJJ powen & sTEEL (A JSW Group Company)
Wotks: Village & P.O.: Thelkoloi,Sambalpur - 7682'l0,Sambalpur. INDIA
Reoistered Office: '4lh Flmr. A-2". National Trust tor Handiepped. USO, New Delhi-llEXLDEtEL:11!06L
.IFIC
TDCNO : STD
Procsss Route : BF-EAF-LRF-VD-CCM-RM Reduction Ratio :45.83 : 1
Element CYo si% Mno/o Po/o S% Cr% MoTo Ni% B o/, Vo/o Cuo/" PbYo Sn% Tto/. Nb% Zro/o As% sb% Aloh Ca o/o
cE%
MIN 0.1 800 0.600 0.0005
0.008 o.oo22 n 10n 0.001 0.000 0.003 0.000 0.028 0.0024 0.375
Actual 0.200 0.120 0.840 0.008 0.003 0.165 0.002 0.003 0.006 0.001 0.001
Spec. YS UTS Elong. RA AS As Quenched As Q&T Test Temp lmp. Value Avg.
Suoolv (min)
Min
Max
Actual 137
Upset Type :
Distance
MIN (HRC)
MAX (HRC)
Actual(HRC)
METALLURGICAL PROPERTIES & PHYSICAL
ToC.SEG Step Down Test Non-metallic MPI Test Pearlite Amount Spark Test Non-metallic Anti Mixup
lnclusion K3 lnclusion K4 Check('100%)
Actual Pass OK
Macro Etch Test Micro Structure CN CZ Looser Closer GBC Level DEG- SPH MFLT/ECT
Spec
Actual c1R1Sl FERRITE & PEARLITE
Size (mm) (um) Thin Thick Thin Thick Thin Thick Thin Thick pm Test
Spec
'1.00 0.50 '1.50
Actual 7.00 0.130 mm 1.00
lnclusion Rating Test Standard : ASTM-E45/lS-41 63 Grain Size Standard: ASTM-E1 't2lls-4748 Decarb Standard: SAE-J4'| 9
Bandino Test Standard: UT Standard:
Macro Etch Test Standard: ASTM-E381
JSW COLOR CODE CUSTOMER COLOR CODE
CORRECT AND ACCUMTE AND MEET THE REQUIREMENTS 1. THE RESULTS RELATES ONLY TO THE ITEM
CONOITION, GENERAL STEEL REQUIREMENTS ANOTHE FULL WITHOUT THE WRITTEN APPROVAL OF ISSUING V K SINGH
AUTHORITY,
MATERIAL CERTIFICATION REOUIREMENTS.
I
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