Practica
Expt. No.
oundry
Shop
Practical Record Date
Page No. .21.
Expt. No.
IN TRODUCHON
Fsuney paacice casting is the basic is
develaument o ind uStaial haducdian. A
kaundaiom paepased
into o
4he nncess ot pouainq maten meta Shesultamt
mald md it to solaiin The
CCastina) is "sinilan Ao the muld qae paned S0,
noauct dened as pnocess o! phoducHa
neta cOsHng may be
shjects and sizes hy intaoducion
desihed shages monld
o molten metal into a piece
Cheated eommanly in a Compact
pettesn desised shape
dle Castng) omd allaina
Inetallic mould cas inaduantageatounden pnees i
salidiy The chief
t making all shonts
gasil liAy
ts Hesabiltu
land
agplicAS
Teacher's Signature :
Practical Record
Date
Expt. No. Page No. .2.0..............
SAEY PRECAUTIONS
alanking ith malBen metal s alanya ha,andous and
lshautd thaughly be uthdesaBand foundiy ognalinn and
sakehy des befaxe handling the equipment..
haapite ckuiHle 0n Cast inen melking goats aheuld he
Ganeilly enxamined ten Coacks hefane Hhese
The Cucihle ghonld be p5eheated betne it is placed
B heated tnnee.
Use qmd judgment while leoding theChucikle
t solid metal which is to Some in Can tact
ithmolAen metal shauld he phogenly pnehe ated. A
|cald piete ot metal that is suddenly haust into the
Ilten metal to sotteh hecause ot moistwe
Candensan ond may couse inihiaus
6. hanup the ladle inmly md be sune it is aell halomce
while thans poning the malten meial
Ensihe minimum heat lass while thaomspoting
nalken metal fnan hapamçeto pauxing side
Teacher's Signature:
Practical Record Date
Expt. No.
Page No. 29...
Keep n clean space onund the pouihg
alean qoges an o face shield duing the psuing
pnocess
The smd being used should be he faachve
The metal should be ente the oneuld cauidy with a
uh nbulonce 9s possible
12 eo pinpen clothing hile iuking in a.
BHot metale shauld be sdoed when thehe is no
Contaet b ny peyson.
H. Hndle hat pieces wth tn
Teacher's Signature :
Practical Record Date
Expt. No. Page No. .30.
1 Thavel 94. Insíde callipe
9 Showel 25. Ranne
Cleaner Smotheh on Planhen Riser
Daaw apike
s a w SChee
21.
lang tang
GVent wine fte
[Link] 20 Patte an
3Spinit level
9Wine Brush
Haia Rysh
Caucilble
12 Handle
13 Hamme
14. Tong
15! Plates
IsRoleh
13 Steol ule
Inan nod
1Meulding box.
Hamd idle
21 Suoab
22 Bate cter
Outsidecalliper
Teacher's Signature :
Sornd
No.
Expt.
G39638a
Riddel
Hond
Shouel Pan
hondiel. remdke sAondand nut
the. aof
Consists tunnmce
sondcock.
Canditicning
wu69deh to
somd intto
.3).
No.
Page hond
Signature:
Teacher's
Somdputpit
Date o s
withand iddling the
ineto heah
panmiadng
GAND
ion
fasn
it
fontnan botem
used
ponhe
SOhab
of Sed to
is
consists
used matexial
Rtted
the sedt deN
is Kminthe
O0D
he H tane is
J} Can faneiqnmesh
Record
Practical 'iidle
Hand H ÀSÄNOmd
,shoue |0Dden
Somd Cock
[Link].
Srossthex
Plain
Ramme
Showeli
Daas
Spike
Went
wise
CT TE CAL
hamner the make ed
the
m
ansund eit
the
allo me
smmthening
USE
OF
DIFFRENTTOOL at at
pattens
ha
the Pin of
to
shnakina
32...
Page
No. pinted
9tis lop
in nifozmaly
(i) staiking
Used
Date
gonnd thpes a thheaded maulding Signature:
Teacher's
anothehes. is sheam
duhig
casing with fonafte
jaming
md ventwhe
omould
Samd
it tuo end md 1sed
aamming
pachot Map patten.
Somdof
sunface
tO
place foon the is top
ahe The
se t
sedto AHen
Soand
fzan
[Link]
the to smothei
is enes used
smd
One
4 mulaing in sond
pelBen holes is the
Record
Practical Shoveli qnses
[Link]
tbnd. Plain
|Small toonm
[Link]. |the
1
Cheek
s Boush
iae
Cope
dirg
Mail
Bon
t
930irc
Swab
leveli
Spiait Coucible
Practical Record Date
Expt. No. Page No. .5............
GLSwab: A Simple swah is a Small hnush haina lna
Aibens. Souob ha a aubher alb to holA
baten and a Soft hai baush at open gnd. hey
Used to moisBen the sand ound the pettean or
applajng points,
Spinit leveli- Ihe spiait level is used to enshe, that the
moulding bed or table is hoirizontal.
monling
&aise baush and hais baush i- The houshes one used to
hefnoye the Sorod from top ot
metal or aJonden petfen.
9oulding bon ' The bones used ih Somd msuling-ma be
made of wndinn 0Y steel Theii Cnsista
These
lf tuo plates nomely Cope and dhag ight
both suitable clanp to help to locate the
lpasihn duing caztihg
matehials
Cucible These ahe made ot sefacBahs
ahe simil to shape ot ladies. The
pots. Row mateials in Small pieces
me tal p
metina
itA once tan me Hing metalhay
ilican cnnhide.
mdde
Teacher's Signature:
Practic:
Expt. No
IILG
.intinsisod oldotaorn hdpialam
oil5phue pun
Practical Record Date
Expt. No. Page No. ..34
DL Gate cutte i is a small piece of tineplaBe shanped
Sehws
A thowe csnsist ot o metal hlade Hed
tho tWomden hndle A thowel is used to Smot
epata the Suface ot mauld. t is alsosed to sepaia
Hhe danaged pnrtions af mmuld. The USual taowel
kectonalahn in shape has nound. end
nd
h SPree pin' is tappeehod peg pushed thugh the
Cope to pain he mould Ao peg
hwn it ihemoeas the smd leouing qening
for the metal
Teacher's Signature:
Practical Recc
popae m0td
Steps to Expt. No. .
Plate Aim
|Bo bi
Plate
ne ensand Hais
(mioed molasics ) iatein
Pattem n noce
Tak
put
Put
Drawspike rtoulding orc
Pottehk
>CUmp pe
bo
Movld Irn plate
Ghecn Samd
PracticalRecord Date
Expt. No, Page No. . 3 5 . . .
Job
Aim - To make maulding somple oi given patenn.
Tols Lam phte moulding ba, CDiag ,Cope hax)[Link],
Ponling [md, Rammehhuwel,Daau spike, Plahne,
Haia bhush, ihe hhush
siL Gnd
lake fhe dny gnd and malasses in the SadioMolasses Somd
thaw
Lput the m in the somd minu)e to
haeen Sond for a0minutes.
centex
2. bo mplate amd place petenn in the
ho.
and plate.
Spinkle he panting sand on palten
fll the bon ustth Molasses Somd heen Smd amd
4. No
Tammihq opaaiom for feo mintes.
pentsrm
sNow again put same smd in
pentoeroShoaring Opehaion.
Teacher's Signature:
Practical Record Date
Expt. No. Page No. .....5............
6 Now leel the dang bon uith planneh.
Nouw dhevehs the dang box md hemeve. pattenn showly oith
daa spike.
RLaw twn mthe inducdion meling Aunenee funnace md
place Caucihle / ladle made ot sicn cabide and gaphite!
Put Aluminiunlend in he Caucihle omd then heat it
minutes. melHing pointe s1o|3 degsee
Lcelsius.
pouh the malten AlumíhiunLead in mould
CI.e empty space of daq box)
Aluminium fead east is seady
Teacher's Signature
Practica
Expt. No.
fatirng
Sarnd
Ain
Ton
Plalead
patein
4
3oifomnej
nouldäigsind.
Rarnming
5
he
Le vee ing
Practical Record Date
Expt. No. Page No. ...37
Aim -
Job-2
prepane the q2een snd mold oith a
spilt patenn md cone bot
Tosl Requihed i Molding Bon. (flaskRamme, Towel,
Hais baush, Pan, Snoheh, ha spikes
and Tron plate ete
Place he malding ban(sag) ove the boand
malaing
Spinkle the sand atles placinn the ane half ot the
splt peten Athe molång bond
AlL the Asnag Qsnt at the malaing ban. uoith the molaing
Cmpte Hng each layen mako Lnith the
help ot hammen Remoe the the
Smothen
A, Paoduced suficient vent hole n the mould Using a
yent So hat 9e tshen he mould is tIlbd
h the molten metal gases aand teom that
qone nated nesCape.
Teacher's Signature:
Pra
6 7Runne
Sp rUe
Sprue
Pins Exp
Cope bon
Dsag bn 4lig2
lbcotng Pin
dinli
8 foribobinng
rnould cauity
Ih Gaaten
29209
Practical Record
Date
Expt. No.
Page No. ..38.
SP hve s. Drag is haw Complete and tnns it aven, Sprinkle the
panihg Sand oven the mould sunface md the
geHenn to phevont the somd at dnng stickinq with
Seand ot cape Don't forget to hd pattenn
G Set the cope veh the dhag ahnd assernble them. Place
Ho pins. at suitable placess to produced
and nlseh wth the otheh half ot the pattehn in
the centae.
Spinkle the Snd md using he malding smd
in the ises the Suhhe
ot the maldin Sand n the aongeme ht
uGith the amning the shamme
hilg
Attea hat when the cope ba. is complethy filled, the
unneh ornd tisen pins aNe hemsved and the went
called the unnel aate.(Posaina hain
qate).
to While the qates ne made
spside down, Fr emoviba he qnten using- the
dnau spike
Poun the mgllen, mtal thaaugh the qake mto the
moulding bones. Teacher's Signature:
Practie
Expt. N
10
slasbiue
11. feedo Peusing
CitA9NU
12 molten metal
Riset
feusing
basin.
