Gisrish

Assgmnh 1 Foundy dechnoled

QI what ae th diyet mteial usel in þaten making
bocess ? Exþlai the merik and demenis f matenidl
Ans Jhene many matoras hat ane wstd o pottem maki
Jroces Some o he most bepuan mtterils au sfolows
() Methl
(ii) wood
(iii) Plastic
(iv) a r
) Pasken Panis
Matia Menit Demeit

Metel tgt dwrabiy anddimentioal tighen Casts

Stabi liy ,Sabk on
high- vlume produlehon gung.
> teat esistarce, abk to
with stand high tenerate
duning astig
-> Alowonee fen inticate
and detaed palfng
Wood ’ Readiy availabk and
nelahiydow Cast.
Shope ond acdine chogs in hmidiy
Eogy do fow-vslume brodu- tompenatoe
heps in
-ction
for
’ Grood Sufacatinish
asfng Dond &ten
Sand
mo.ing processg.
yReying sbeialiged
machining egwipmónt
Gnd exp hsc, which
Can inoot þoroducten
Heay weight, not
Sui tebk e
Sarceptiblty lo Shminki
and sueling du o
’Limited dimonfonal
Shabiliy esbe cialy
+ Brone odamgge Lorom
mostuu chealond
heat
 Matial Ment Demenik

Postic Lightuejt ond easy o Low heat esistare ,

wbnk, ening veasa #ly
in þattbhn Be sign
Aimihiy ttein use in
high Jemperahre Jrosi=
Can be molded o7 machined
Limikd dun obiiy
to cneate Combbr Shabes
with good dimen tienal coo.
Grood Swyoce finish and
dunabiliy Suabt fo medan
phoduchion
e high volume
Wax º EKellent detal nebducho Limied dwrabil:y)
) Suitabk on intncate and pront to brea kzge and
Comblex batterny deprmation
Low meltig pointeasy Susces hbk la heat
to eore frn malds and mos tue, eHees
dimenional Shlby
Con be easily manbutatd Not Sutabk fo
by hand o hrogh high volume produhon
injec tion maldig
Paster Low cost ond sdiat Low dunability and
Meadily wa' loble. poan dmenth enal
Can be easily molded
and Shoted
Sfabilitt
Suy ceptble do moi'stwe
sitabe for crating ab Sonpion , Jeadig l
Simpk phterns on
and coacking
Lmitd tebemue
Sstae, notuitabk
fon high tembenahre
lprocesey .
Q2 what ae he Common Jools ued in pottem makiy oCesseg)
Ans Common took used in þattem making po0te ssey a
as

Measuring Jook : Calipes, Micomekrs, Jape mrasu,

com bination Squa
Monking and Lyout Joos Sori ben , Monkig gpge,
Centernh
Knite
Band Saw
4> Shabing amd Finishing Joos i Fils and
rasps, Sondbopr
and
Sonding blocks, wood chics,sronm dot
5) Assomby Jools tomne ond nas, Adhesisy clombs .
83 Exbloin the coMe
and Conprint
Pry Cone Acose isaa
in sert placed int the mad boafomd sond on metel
Voids o Caity to Coe ate intermal
Comblex shapes in tte Jinal castin
Cons an ybicaly made a sond
a bindon do Jrovide mized with
srungth
Coes an essenaland Shabit dting
fon
Sech'ons , Caities Gnd indoica Jeaturg produig
slch as holes
Jusage,and wndencuts in caings
Aykor
ne moved oom the te casling hos
Solidied, the cosae
casting de auing be hind the desind

Moching AL/ouorte
 Core Bint : Acoaporint is a þrojecion o7 erfens ion on
the padfem meld hat sulbos an d bosithiors he Core
wih the motd Cavitt
Coe bnints ane integratd indo te patem
do ensoe prper algmant and Shabi Wty the cag duig
matdig ond casigg dhy provide a. he Core
do sest on cnd hets brevent movenl s pbemnt
nhe þouring molkon melel.
Q Wit aShort note n mashn otern
Ang A moskn þatfem is a meti ulousty cn fkd prob tyfe
ued as a demplode fon cating malds Bnd þaterns fo
Casing me tal þang Made wh necis1bn from
mateies ike nwoad, metal n ploshc i masten potfms
an Cseafed
asing advareed tchnigs seh CNC machining
n 3D prindingJhy Swe ag the bose fon protuchon
Sand molds investnent malds usd in
costig
engring a curaey and guality in the ginal casins
Masten potems ary esomtiad tools infoundny ees,
enab irg
metal cosbingswih oe cison Gnd Cons/s
Q5 Exploin the Potton alowances wim diagtamm
Ans Paton alowan ces eley to inentional Vaatbns
addiHions mode to ghhel dimensions of a ptem to
compensae on fackog suh ag shninkge , machininp
dhe Gasting Jomoess
ersne that the fital Castig ees the desired si ,
Shop d dimaniotal acwi
 Jhe ain Jatheom allouoreg in Joumdyy prcesseg
> Shorinkgge Allowance Comftnsates ho edr ton in siye
hat occuns ay he meten metal sotldjes ond cols JH is
added o he pnton dimensions to ensu
has He copMect size ond dimnsiong .
Reyuimd ontasshomintg fo)
Ackuad fatmSye(oshd orna)

Shminkg Alawine

Alowone Swryacy
Adds a a taper on argle to ventical sua
2 Dz the motd
hi fatem to faciliate easy semovat nom
withdral and ensunes Smooth ejechion g the battm
Paten

Jenig -Ircseasing Cleanonee

Rubbing
Allowance
Ro vide addiol matenl to Hhe
Machinng Alo wonce
ondinishing
bodten dimensions to accormo dak machining
such ag miig. Juming. ond grindinp I
ofortions achieg' tte nguied serfate
enguey the final astiny
fnish amd dimensÝnal acurosy .
Extm der
gin ay allouoee

Bfon Mahy Moching Al/ouoree

 Kabbin9/ Shak ing Alouoe : Adds ern thicknes ey
o7
CHearance do he balen to actom d k the vbrahon
the md
Aever
doig
damage do he aem and en sues Smooth asig
Jo asid ony inbras in the climenson tho costing, he pakn is
| mode sligysmaln
han he casiny Actual Patrn Sig

Ruguind casting ize

6y Ditntion Alouaree Compmsuts fon t anteipatd

distorin et webi hat may oaw in the castig du to
facfors Quch a wneve Coling o intenal esseg Ialow

fon adiusfment in tha pattem dinonsions te ensune thefinal

diitono.
&otiny meels the cdsored Seeftons a

Reguind Shope Distorted Combered

Castig Pattem

Distontion Allawane