Optimized Fuzzy Control Strategy For A Spa Hybrid Truck
Optimized Fuzzy Control Strategy For A Spa Hybrid Truck
ABSTRACT−In this paper, an optimized control strategy is proposed for a split parallel hydraulic hybrid truck. The model
of the vehicle was simulated in Simulink. According to a global optimization technique, a fuzzy control strategy is developed
for the vehicle. This strategy shows flexibility for different drive cycles and a desirable fuel consumption reduction, especially
for a low speed drive cycle, which is extracted according to an urban utility vehicle mission.
KEY WORDS : Fuel consumption, Split parallel architecture, Dynamic programming, Fuzzy control strategy
1. INTRODUCTION to the engine. Here, the control strategy has a basic role. In
the second part, the designer attempts to lower the power
Air pollution in cities is among the problems that preoccupy level of the engine during the vehicle drive because he
urban managers today because the cost of compensation for knows that fuel consumption is closely related to the
the damage resulting from air pollution is rising. At the engine power. This idea has encouraged the invention of
same time, the limitation of oil resources and the energy different architectures for hybrid powertrains. Certainly, in
crisis further force responsible organizations to seek new powertrains with more powerful hybrid components that
sources of energy and restrict the consumption of fossil provide a larger share of the propulsion power, the level of
fuels. fuel consumption reduction is greater. Thus, full hybrids
One of the most important sources of pollution in cities are more effective than mild hybrids. The success of either
is the polluting gases emitted from vehicles. In view of the idea depends dramatically on the vehicle application and
high consumption and low efficiency of the engines of the related limitations.
urban utility vehicles, it is imperative to reduce fuel Boyd has defined an operation strategy for a Split
consumption in vehicles. Parallel Architecture (SPA) Hybrid Electric Vehicle (HEV)
One way to reduce fuel consumption is to use a hybrid by calculating the powertrain component losses. The use of
powertrain. Hybrid vehicles use two or more sources of a powertrain and control strategy resulted in a 15.5% fuel
energy for propulsion, and internal combustion engines are consumption reduction according to the UDDS drive cycle
the typical choice. This research aims to design a hybrid (Boyd, 2006).
powertrain for an urban utility vehicle whose internal com- In a study to find an efficient control strategy on a
bustion engine consumes more fuel due to idling during parallel hybrid powertrain, Knoke et al. concluded that the
most of the time it is in use in a city. This design considers control strategy is highly dependent on the drive cycle
the development of a hybrid powertrain with the least (Knoke, 2005).
number of changes to the vehicle together with the cost. Lin and Peng developed an optimized rule-based control
For an efficient, mild hybrid architecture, the split strategy with the use of dynamic programming on a parallel
parallel architecture was chosen. electric truck. This strategy reduced the fuel consumption
The main idea behind designing a hybrid powertrain can by 21% (Lin et al., 2003).
be divided into two parts. In some hybrid powertrains, the Liu and Zue implemented a modified fuzzy control
designer tries to transfer the operating points of the internal strategy on a fuel cell hybrid system with the use of a
combustion engine to the areas with higher efficiency, genetic algorithm. The result revealed that the improved
which can be performed by many strategies, such as using fuzzy control strategy can enhance the fuel cell efficiency
CVT and proper control of the components or loading the and reduce the power fluctuations (Liu et al., 2006).
engine by means of other components. In this paper, the The advantage of the powertrain introduced in this paper
engine loading was done by connecting a hydraulic pump is that it has been designed as an option and that the
minimum possible changes have been made in the
architecture of the original automobile. Thus, the complete
*Corresponding author. e-mail: [Link]@[Link] design of a hybrid automobile requires the conventional
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818 A. TAGHAVIPOUR and M. S. FOUMANI
platform to be changed because the augmentation of hybrid Table 1. Specification of the vehicle.
equipment to the automobile without considering the
Specification Quantity
changes would result in a reduction in the sustainability of
the automobile. Therefore, to make the prototyping Vehicle net mass 5345 kg
possible, heavy duty vehicles with higher capability were Passenger and load mass 5500 kg
selected to use the hybrid powertrain system.
Vehicle frontal area 7.78 m2
Among the cases predicted in this research is the
optimization of the controlling strategy for further reducing Drag coefficient 0.6
the fuel consumption while maintaining the desirable Drive axle 1
function of the automobile. The use of a hybrid hydraulic
system, which has greater compatibility with the hydraulic Inertia of axles 1 kgm2
loading system than an electrical hybrid and has attracted Final drive ratio 6
more attention, is another advantage of the powertrain Final drive efficiency 0.85
presented in this paper.
In section II, the SPA hybrid powertrain will be Drive shaft inertia 0.4 kgm2
reviewed. Then, the specification of the vehicle and the
fuel consumption map of the engine are described in
section III. Section IV will present the Simulink model of
the vehicle and the specification of hybrid components.
The optimization formulation, the procedure and the
constraints of the problem will be introduced in section V.
The fuzzy controller design according to the control modes
of the SPA hydraulic hybrid will be presented in section VI.
Section VII demonstrates the fuel consumption reduction
using the control strategy presented before the discussion
and conclusion.
amounts of energy stored in accumulator should be are two different inputs in this problem, and the power of
presumed. Suppose that the maximum and the minimum either the hydraulic motor or the pump was selected to be
energy are acquired when the SOC equals 0.2 and 1, divided into 30 parts. Therefore, there are 60 inputs in this
respectively. Now we can calculate the power that the problem. We note that the greater the number of inputs is,
accumulator gives to the generator or takes from it on the the greater the output resolution of the optimization, which
basis of the time interval predicted for each stage of leads to more accurate data being available for designing
optimization. the control strategy based on the results of optimization.
The problem can be formulated according to the However, the extra-division of the optimization inputs
following relation: cannot be logical either.
t The interval of changes in the mode variable of the
J ( x ) = ∫ m· ( x ( k ), u1( k ), u2 ( k ) )dt
l
problem is determined in the next stage. As mentioned
t0
earlier, one of the conditions of the problem is to maintain
tl
= ∫ m· ( SOC, ∆SOC1, ∆SOC2 ) dt
the amount of charge at the end of the drive cycle equal to
(1)
t0 the level of the primary charge. Meanwhile, there are two
types of constraints in the problem: the first relates to the
The constraints on this problem are reviewed as follows:
system parameters, which will follow, but the second
constraint is on the mode variable; that is, the algorithm
ω ice – min ≤ ω ice ≤ ω ice – max (2)
should know that the decision that is made based on the
parameters of the problem and each one of the inputs will
0 ≤ ω rtm ≤ ω rtm – max (3)
not contradict the conditions of the mode variable. One
input is more important for the commencement of the
0 ≤ ω gen ≤ ω gen – max (4)
second stage. This input is the power that is requested by
driver in the course of the drive cycle. Before further
ω gen = ω ice (5)
elaboration, it should be noted that the HUDDS Drive
Cycle (figure 5) was chosen so that the results could be
0 ≤ Tice ≤ Tice – max (6)
extended to other cycles as well.
Another drive cycle that reflects the real behavior of an
Trtm – min ≤ Trtm ≤ Trtm – max (7)
urban utility vehicle in the city of Tehran is shown in
Figure 6 (Taghavipour et al., 2009).
0 ≤ Tgen ≤ Tgen – max (8)
Because there is a low diversity in the data extracted
from the Tehran drive cycle, the HUDDS was chosen as the
0 ≤ Pice ≤ Pice – max (9)
main drive cycle for the optimization procedure. However,
the resulting control strategy will be implemented on the
∆SOCmin ≤ ∆SOC ≤ ∆SOCmax (10) Tehran drive cycle to find the real fuel consumption.
To calculate the power, the problem is solved from the
SOCmin ≤ SOC ≤ SOCmax (11) wheel toward the internal combustion engine. In addition
to the power requested by the driver, we need to know the
One of the constraints on the optimization problem is
transmission ratio and the speed of the wheel. In this way,
that the state of charge at the first time step and on the last
the rpm of the engine and the drive shaft is found. Perhaps
step must unchanged to guarantee the absence of charge
knowing these inputs is not important in power splitting,
depletion at the end of the (Baalen, 1972).
tf
tf
Ebatt t = ∫ Pbatt ( t )dt = 0 (12)
0 t0
but they are necessary for checking the constraints of the motor that lead to a value for fuel consumption in matrix L.
problem. Upon completion of the calculation for a time In this way, the numbers of the pump and hydraulic motor
interval, a square matrix is found that contains the amount power is achieved based on the trajectory of matrix L so that
of fuel consumption for each amount of power received by we can determine what power each component requires to
the hydraulic motor and the pump. If we put these matrixes achieve the optimum fuel consumption. The optimization
together, a three-dimensional space is formed, which is the results may be displayed as follows.
same as the Cost-to-go matrix. The Cost-to-go matrix The results of the optimization are shown in Figures 7 to 11.
would satisfy all of the constraints on the inputs of the
problem and the parameters thereof. What remains is that 5. FUZZY CONTROL STRATEGY
this matrix should also surpass the constraints on the mode IMPLEMENTATION
variable, namely, SOC. In the third stage, in addition to
examining this constraint, the optimum trajectory is found Different control modes can be introduced for a specific
in view of the fuel consumption, which is available in the architecture of a hybrid powertrain based on its compon-
Cost-to-go matrix. ents. In fact, the main function of the central control of a
The matrix L contains the total fuel consumption in hybrid vehicle is to identify the situation of the automobile
different time intervals. In addition, there are two matrices and switch between each control mode. Indeed, the control
that contain the related numbers of the pump and hydraulic modes of various architectures do not have considerable
differences, but one of the stages of design is the strategy
for accurately determining these modes. Five control
modes can be defined for the SPA architecture as per Table
II because it possesses all of the required components.
The first control mode occurs more at low speeds. When
the speed of the vehicle increases, the second control mode
is activated, whereby only the internal combustion engine
Figure 7. Requested power related to HUDDS drive cycle. works. However, at higher speeds and during aggressive
acceleration, the third mode is used in which both the
internal combustion engine and the hydraulic motor supply
the moving power of the vehicle. When the charge of the
accumulator decreases below a specified level, the fourth
control mode becomes active. This mode is activated more
when the rpm of the internal combustion engine is
relatively high but a low load is laid on it. The connection
Figure 8. Optimized accumulator state of charge. of the pump to the internal combustion engine causes the
movement of the working point of the engine toward the
areas with lower fuel consumption. In the fifth case as well,
the regressive braking at the time of the reduction of the
automobile speed helps the mechanical brake and returns
part of the braking energy to the accumulator.
Figure 12 shows the distribution of the points that
Figure 9. Optimized engine power. represent the function of the internal combustion engine,
hydraulic motor and pump on the basis of the requested
power for the achievement of the optimum fuel
consumption. If we draw the P= Prequest line, it would
specify in what section the internal combustion engine can
work by itself, whereas the points of the function have a 2 − Engine Only: if (SOC > 0.5) and (30 kW ≤ Prequest < 45kW)
high density, which cannot be specified and separated. We then (Pmotor = 0) and (Pengine = Prequest) (18)
should examine how much the points of the function of the
internal combustion engine and the hydraulic motor are 3 − Split Mode: if (SOC > 0.5) and (45 kW ≤ Prequest) then
accumulated at a certain interval in the requested power. (Pmotor = 0.04 × (Prequest − 45000) and (Pengine = Prequest − Pmotor)
For further simplification, the points of the function of the (19)
pump are put aside and controlled on the basis of the
charge in the accumulator in a thermostatic form (maxi- 4 − Regenerative Mode: if (SOC < 1) and (Prequest < 0) then
mum level SOC = 1 and minimum level SOC = 0.5 because (Pmotor = Prequest) and (Pengine = 0) (20)
only 20 percent of the maximum energy of the accumulator
is available inside it). Therefore, we can say that the 5 − Charging Mode: if (SOC ≤ 0.5)
separation of the control modes is aimed at Motor Only, then (Pengine = Prequest + Ppump) (21)
Engine Only and Split Mode. In view of the density of the
points, the requested power of 30 kw is presumed to be the 7. SIMULATION RESULTS
end point of the Motor Only control mode. From the
requested power of 45 kw upward, we observe that the Table III shows the fuel consumption reduction of the
internal combustion engine and the hydraulic motor play an vehicle with the HUDDS and Tehran drive cycles.
equal role in supplying the movement power in the Figure 13 demonstrates the power that the engine will
requested power of 45 kw at the starting point of the provide according to the fuzzy controller presented in
control mode Split; however, we should check the Split HUDDS drive cycle.
zone to find out how much power should be supplied by In Figure 14, the power of the hydraulic motor is shown.
the hydraulic motor. To do so, we need to use only a curve Where negative power is shown in the figure, regenerative
fitting with the following process.
In the modes where the power of the pump is equal to zero,
the following relations exist: Table 3. Fuel consumption (F.C.) reduction.
Tehran cycle HUDDS cycle
Prequest = Pengine + Pmotor (13) (Base F.C. = 30.37 (Base F.C. = 37.04
Average
lit/100 km) lit/100 km) fuel
Meanwhile, to write the fuzzy rules, the following relations F.C. F.C. consumption
F.C. F.C. reduction
exist: (lit/100 km) reduction (lit/100 km) reduction
(%) (%)
Pengine = aPrequest + b (14) 16.30 46.33 31.93 13.80 30.07
OPTIMIZED FUZZY CONTROL STRATEGY FOR A SPA HYBRID TRUCK 823
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