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ABSTRACT | Electric traction is one of the most promising long operating range and easy refueling. All these
technologies that can lead to significant improvements in advantages make HEVs the most promising alternatives
vehicle performance, energy utilization efficiency, and pollut- for the next generation vehicles.
ing emissions. Among several technologies, hybrid electric However, due to the dual power sources, there are
vehicle (HEV) traction is the most promising technology that several drivetrain configurations and different control
has the advantages of high performance, high fuel efficiency, strategies to control the power sources. These different
low emissions, and long operating range. Moreover, the configurations and control strategies result in different
technologies of all the component hardware are technically vehicle performance and operation characteristics. This
and markedly available. At present, almost all the major paper mainly reviews the configurations of HEVs and their
automotive manufacturers are developing hybrid electric operating characteristics, as well as the state of the art of
vehicles, and some of them have marketed their productions, present components, mostly motor drives and energy
such as Toyota and Honda. storages.
This paper reviews the present technologies of HEVs in the
range of drivetrain configuration, electric motor drives, and
energy storages.
II. ARCHITECTURE OF HEV
DRI VE T R AI N S
KEYWORDS | Drivetrain architecture; energy storage; HEV;
motor drives 1) Concept of Hybrid Drivetrain: Fig. 1 shows the concept
of a hybrid drivetrain and possible energy flow route.
There are many available patterns of combining the power
I. INTRODUCTION flows to meet load requirement as described in the
A hybrid electric vehicle (HEV) uses two power sources to following [1], [22]:
power the vehicle. At present, one power source is internal 1) powertrain 1 alone delivers power to load;
combustion (IC) engine (gasoline or diesel fueled) and the 2) powertrain 2 alone delivers power to the load;
other is chemical batteries plus an electric motor drive. In 3) both powertrain 1 and 2 deliver power to load at
HEVs, high peak power and quick power response of the the same time;
electric traction system results in high vehicle perfor- 4) powertrain 2 obtains power from load (regener-
mance such as quick acceleration. Small IC engine and ative braking);
optimal operating points and regenerative braking result in 5) powertrain 2 obtains power from powertrain 1;
much better fuel economy and lower emissions than IC 6) powertrain 2 obtains power from powertrain 1 and
engine-alone powered vehicles. High energy density of load at the same time;
petroleum fuel and convenient fueling systems result in 7) powertrain 1 delivers power to load and to
powertrain 2 at the same time;
8) powertrain 1 delivers power to powertrain 2, and
powertrain 2 delivers power to load;
Manuscript received October 16, 2006; revised December 1, 2006.
M. Ehsani and Y. Gao are with the Power Electronics, Motor Drives and Advanced 9) powertrain 1 delivers power to load, and load
Vehicle Systems Program, Department of Electrical and Computer Engineering, Texas delivers power to powertrain 2.
A&M University, College Station, TX 77843 USA (e-mail: Ehsani@ece.tamu.edu).
J. M. Miller is with Maxwell Technologies, Inc., Advanced Transportation Applications, Load power of a vehicle varies randomly in real
San Diego, CA 92123 USA. operation due to frequently accelerating, decelerating,
Digital Object Identifier: 10.1109/JPROC.2007.892492 and climbing up and down grades, as shown in Fig. 2.
0018-9219/$25.00 Ó 2007 IEEE Vol. 95, No. 4, April 2007 | Proceedings of the IEEE 719
Ehsani et al.: Hybrid Electric Vehicles: Architecture and Motor Drives
Fig. 5. Commonly used mechanical torque coupling devices. Fig. 6. Series–parallel hybrid drivetrain by using a planetary gear unit.
Recently, the use of additional field windings to extend Nevertheless, a properly designed induction motor,
the speed range of PM brushless dc motors has been e.g., spindle motor, with FOC can achieve a field
developed [8]. The key is to control the field current in weakened range of about three to five times its base speed
such a way that the air-gap field provided by PMs can be [10]. This approach, however, results in an increased
weakened during high-speed constant-power operation. breakdown torque, thereby resulting in oversizing of the
Due to the presence of both PMs and the field windings, motor. A special winding changeover technique of a field
these motors are so-called PM hybrid motors. The PM orientation controlled induction motor is also reported
hybrid motor can achieve a speed ratio of around four [8], which demonstrates long field weakening operation [11].
[9]. However, the PM hybrid motors have the drawback of This approach, however, requires winding tap changing
a relatively complex structure. The speed ratio is still not and contactors. A contactless control scheme for extending
enough to meet the vehicle performance requirement, the speed range of a four-pole induction motor was
especially for off-road vehicles. Thus, a multigear trans- presented in [12]. This scheme uses two inverters, each of
mission is required. half the rated power rating, that, in theory, can extend the
A new concept of field reconstruction technology has constant power operating range to four times the base
been developed recently at Texas A&M University. This speed, for a motor, that would otherwise be limited to two
technology can effectively enhance the torque capacity, times the base speed. It may be mentioned here that the
reduce the torque ripple, and obtain long constant power torque control in induction motor is achieved through
range for PM brushless dc motor and interior PM motor PWM control of the current. In order to retain the current
drives. control capability in the extended speed constant power
range, the motor is required to enter the field weakening
B. Induction Motor (IM) Drive range before reaching the base speed, so that it has
Field orientation control (FOC) of an induction motor adequate voltage margin to control the current [13]. This
can decouple its torque control from field control. This would, however, oversize the motor slightly. Current
allows the motor to behave in the same manner as a regulation with a synchronous current regulator [14] may
separately excited dc motor. Extended speed range be the preferred choice. It can regulate current with a
operation with constant power beyond base speed is lower voltage margin. The availability of a long field
accomplished by flux weakening. However, the presence weakened range, obviously, makes the induction very
of breakdown torque limits its extended constant power suitable for vehicle application.
operation as shown in Fig. 12. At the critical speed !mc ,
the breakdown torque is reached. Any attempt to operate C. Switched Reluctance Motor (SRM) Drive
the machine at the maximum current beyond this speed Switched reluctance motor (SRM) is gaining interest as
will stall the machine. Generally, for a conventional a candidate of electric propulsion for electric vehicles and
induction motor, !mc is around two times the synchronous HEVs because of its simple and rugged construction,
speed !ms . simple control, ability of extremely high speed operation,
and hazard-free operation. These prominent advantages
are more attractive for traction application than other
kinds of machines.
SRM can inherently operate with extremely long
constant power range. The serial design and simulation
results, performed in the SRM research group at Texas
A&M University, show that the speed ratio of both 6-4 and
8-6 SRMs can reach 6-8 as shown in Fig. 13 [15]. This long
constant power range makes the SRM highly favorable for
vehicle traction application.
The major disadvantage of SRM drive is the high torque
ripple and acoustic noise. However, through employing
advanced control and field reconstruction technology de-
veloped at Texas A&M University, the torque ripple and
acoustic noise can be effectively reduced to the acceptable
degree for vehicle application.
To reduce the motor size and weight for a given power
rating, high-speed operation is expected to reduce the
torque rating and, thus, the current rating. However, high-
speed operation may cause high mechanical losses due to
Fig. 12. Speed-torque curve for variable frequency control of aerodynamics drag and viscosity losses. To reduce the me-
induction motor. chanical losses, the shape of the rotor should be optimally
designed especially for SRM drive, where the rotor is listed in Table 3 [18]. Maxwell Technologies [19] have
shaped like a gear, which causes high aerodynamic drag at reportedly developed 2700-F ultracapacitors with 2.5-V
high speed. cell voltage, 2.55-kW/kg specific power, and 3.23-Wh/kg
specific energy, respectively. It is believed that the unit
power cost of the ultracapacitor is lower than that of
IV. ENE RGY STORAGE batteries. However, due to its low specific energy and
dependence of voltage on the state-of-charge, it is difficult
1) Chemical Batteries and Ultracapacitors: Energy storage to use ultracapacitors alone as the energy storage on hybrid
is another important component in a hybrid electric vehicles. The most promising approach is to hybridize the
drivetrain. It is required to have sufficient peak power and ultracapacitors with other energy storages, such as
energy capacity to support the operation of the vehicle. At batteries and flywheel, which will be discussed in the
present, almost all the vehicles use chemical batteries as following sections.
their energy storage. Table 2 shows the status of battery
systems potentially available for EVs and HEVs [16]. 2) Hybrid Energy Storage: Compared to ultracapacitors,
It can be seen that although specific energies are high the chemical has a much higher specific energy but much
in advanced batteries, the specific power does not have less specific power. When chemical batteries or an
any significant improvement. About 300 W/kg might be ultracapacitor alone are taken as the energy storage, heavy
the optimistic estimate. Recently, SAFT has reported their weight will be unavoidable, because the former needs
Li-ion high-power and high-energy batteries with about large weight to meet the power requirement and the latter
4000 and 600 W/kg, respectively. However, their prac- needs weight to meet the energy requirement. However,
ticality and cost reduction in the future need to be further when both of them are properly combined, an energy
proven. storage with high power and high energy can be obtained.
Ultracapacitor is another candidate as potential energy This energy storage is called hybrid energy storage, in
storage for hybrid vehicles. The ultracapacitor is charac- which the batteries supply the energy demand and the
terized by high specific power, high efficiency, excellent ultracapacitors supply the power demand.
temperature adaptability, and long service life. However, it The most straightforward approach is to directly
has suffered from very limited specific energy. The connect ultracapacitors to batteries as shown in Fig. 14.
characteristics of a 42-V ultracapacitor pack specifically This configuration has the simplest structure and no
designed for HEV and produced by Montena Company are control unit is needed. The behavior of the ultracapacitors
is more like a current filter, so that high battery peak ultracapacitor pack, and when the load cannot be
current is leveled, as shown in Fig. 15. managed, consequently, the high-power characteristic of
The leveled battery current by the presence of the ultracapacitors can be fully used. Fig. 16 shows the
ultracapacitors can result in many benefits to the batteries, concept of an actively controlled battery/ultracapacitor
such as small battery pack, high operating efficiency, easy system. In this system, a power electronics based power
thermal management, and longer battery life. The lesser regulator is used to manage the power flow between the
variation of terminal voltage can also release the burden of battery back, ultracapacitor pack, and the load.
the following power converter. With proper design of all Basically, the power conditioning operation can be
the components, this simply structured energy storage may divided into three different modes [23]: 1) ultracapacitor
result in a high power, high energy, and high efficiency peaking operation for high power demand (positive and
energy storage system. negative); 2) ultracapacitor charging from batteries; and
Clearly, in the passively connected battery/ultracapa- 3) batteries-alone operation. These operation modes are
citor system, the power flows between the battery pack and implemented by a central control unit. The central control
unit commands the power electronics, according to the
control strategy (control logic), and receives signals
through current and voltages sensors, as shown in
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