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Installation (90 99)

The document provides detailed instructions for the installation of a press, emphasizing the importance of careful preparation, including checking space and foundation conditions. It outlines the necessary precautions for transporting and protecting the press upon arrival, as well as specific guidelines for lifting and positioning the equipment. Additionally, it includes information on bottom plates and the use of lifting devices to ensure proper installation.

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mohi amdy
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© © All Rights Reserved
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0% found this document useful (0 votes)
26 views90 pages

Installation (90 99)

The document provides detailed instructions for the installation of a press, emphasizing the importance of careful preparation, including checking space and foundation conditions. It outlines the necessary precautions for transporting and protecting the press upon arrival, as well as specific guidelines for lifting and positioning the equipment. Additionally, it includes information on bottom plates and the use of lifting devices to ensure proper installation.

Uploaded by

mohi amdy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

B Installation

1 Preparations for the installation

The installation must be prepared and carried out


with great care; these instructions are made to assist
you in this job.

We recommend that you check the conditions of


space and foundation on the installation site before
delivery of the press.

Attention!
Make sure that the foundation is
dimensioned according to the weight of the
press.
If in doubt, the customer should consult an
architect or a civil engineer.

It is important to determine whether the door widths


and transport ways in the print shop are appropriate
(see technical data, dimensions and weights) for
transport of the press.

The local currents/voltages must match the power


required by the press.

SM 102 B.1
B Installation

2 Arrival of the press at the customer’s premises

2.1 General

The press is shipped in several shipping units


according to the number of printing units and peri-
pherals.

For overseas shipments, the press is packed in ca-


ses.
For domestic shipments, shipments to European
countries and in case of container shipments, the
press is screwed down on pallets and provided with
plastic covers.

Until its installation, the press must be protected


against bad weather conditions.

A forklift with an appropriate capacity must be used


for unloading the press from a truck. Of course, it is
also possible to use a crane or crane truck. For this
purpose it is necessary to use the relevant lifting de-
vices.

The cases (overseas shipments) are provided with


inscriptions on O.S. of the press.
This will also help you, during unloading, to bring the
press into the correct position right away.

2.2 Protection of the press

All Heidelberg presses are provided with ”VCI” anti-


corrosive and are tightly sealed with a PVC foil be-
fore shipment.
Under this protective foil, a specific atmosphere is
established, which protects the press against corro-
sion.

If the press arrives at the customer’s in an extremely


cold condition - due to low outside temperatures -
and is brought into a relatively warm pressroom,
there will be a temperature shock, i.e. the tempera-
ture is below dew point and precipitation will form at
the outside of the protective foil.
Without the protective foil, the finished machine parts
would be covered with condensation water and be-
come oxidized.
To prevent this, the protective foil must not be
removed at once after the press has been brought to
the pressroom. It must remain untouched until the
temperature of the press and of the pressroom have
assimilated, i.e. at least 12 hours.

B.2 SM 102
B Installation

3 Bottom plates

3.1 Overview

3.1.1 SM 102-1+L ... SM 102-3-P

SM 102-1+L SM 102-2 SM 102-2+L SM 102-3


SM 102-2-P SM 102-2-P+L SM 102-3-P

91.491.003 91.491.003 91.491.003 91.491.003

91.491.005 91.491.005 91.491.005


91.491.002

91.491.005
91.491.002

Ill. 1 Overview of bottom plates

SM 102 B.3
B Installation

3.1.2 SM 102-3+L ... SM 102-5-P

SM 102-3+L SM 102-4 SM 102-4+L SM 102-5


SM 102-3-P+L SM 102-4-P SM 102-4-P+L SM 102-5-P

91.491.003 91.491.003 91.491.003 91.491.003

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005


91.491.002

91.491.005
91.491.002

Ill. 2 Overview of bottom plates

B.4 SM 102
B Installation

3.1.3 SM 102-5+L ... SM 102-7-P

SM 102-5+L SM 102-6 SM 102-6+L SM 102-7


SM 102-5-P+L SM 102-6-P SM 102-6-P+L SM 102-7-P

91.491.003 91.491.003 91.491.003 91.491.003

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005


91.491.002

91.491.005
91.491.002

Ill. 3 Overview of bottom plates

SM 102 B.5
B Installation

3.1.4 SM 102-7+L ... SM 102-8-P+L

SM 102-7+L SM 102-8 SM 102-8+L


SM 102-7-P+L SM 102-8-P SM 102-8-P+L

91.491.003 91.491.003 91.491.003

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005 91.491.005

91.491.005 91.491.005
91.491.002

91.491.002

Ill. 4 Overview of bottom plates

B.6 SM 102
B Installation

3.2 Dimensions

L II ... VIII I

130
40

130

115
1425

91.491.002 91.491.005 91.491.003

1245 1220 1295

Ill. 5 Dimensions

Printing unit I

Bottom plate (oil drip pan) 91.491.003

Printing units II ... VIII

Bottom plate (oil drip pan) 91.491.005

Coating unit

Bottom plate (oil drip pan) 91.491.002

SM 102 B.7
B Installation

B.8 SM 102
B Installation

4 Lifting and transport devices

4.1 Transport by means of forklift

4.1.1 Lifting with pallet

D All press groups are delivered on pallets, they


can be transported and moved easily by means
of forklifts.
Attention!
Use forklifts with sufficient lifting capacity.

4.1.2 Lifting without pallet

Printing unit

– Lift the printing units from underneath the base.

Coating unit

Attention!
The coating unit must not be lifted and trans-
A.S. B.S.
ported from underneath the base cross bar
D.S. O.S. (Ill. 6/1).
C.E. 1 C.S.
L.I. L.S. – If required, lift the coating unit from underneath
the side frames only (Ill. 6/2).

Ill. 6 Coating unit

SM 102 B.9
B Installation

4.2 Transport by means of a crane

4.2.1 Printing unit/coating unit


A.S. B.S.
D.S. O.S. – Screw down the lifting device 00.894.0131
C.E. C.S. (Ill. 7/1) on the printing unit side frames D.S.
1 and O.S..
L.I. L.S.

Ill. 7 Printing unit

A.S. B.S. Attention!


D.S. O.S. The printing unit must not be lifted by means
of ropes (Ill. 8), to prevent that the inking unit
C.E. C.S.
side frames get distorted.
L.I. L.S.
Note:
The cross bars in the inking unit, between
the side frames, are not screwed together on
the face but clamped.

Ill. 8 Printing unit

B.10 SM 102
B Installation

4.3 Gantry 6 t

ÉÉ ÌÌ
Ì
ÌÌ
Ì

Ill. 9 Gantry 6 t

Normally, either the gantry without crossed guide


rails 00.894.0450 or the version with crossed
guide rails 00.894.0109 is used for installation of the
presses (Ill. 9).
D Lifting capacity: 6000 kg

SM 102 B.11
B Installation

4.3.1 Printing unit/coating unit


A.S. B.S.
D.S. O.S. – Screw down the printing unit or coating unit di-
C.E. 1 C.S. rectly on the cross supports of the gantry by
L.I. L.S. means of 4 hexagon-head screws DIN 931
M24 x 230 00.894.0055 (Ill. 10/1) and guide
blocks 00.894.0104 (Ill. 10/2).
2

Ill. 10 Printing unit

4.3.2 Preset feeder


A.S. B.S.
D.S. 4 O.S. – Screw down the lifting device 00.894.1252
C.E. C.S. (Ill. 11/1) on the top of the feeder side frames
L.I. L.S. D.S. and O.S.
3
2 – Screw down the wire cable with hook
00.894.0095 (Ill. 11/2) on the cross support of
the gantry by means of guide block
00.894.0104 (Ill. 11/3) and hexagon-head
1 screw DIN 931 M24 x 230 00.894.0055
(Ill. 11/4).

Ill. 11 Preset feeder

B.12 SM 102
B Installation

4.3.3 Standard feeder


A.S. B.S.
4 – Screw down the lifting bar 00.894.0141
D.S. O.S.
C.E. C.S. (Ill. 12/1) on the feeder.
L.I. 3 L.S. – Screw down the wire cable with hook
00.894.0095 (Ill. 12/2) on the cross support of
the gantry by means of guide block
2 00.894.0104 (Ill. 12/3) and hexagon-head
screw DIN 931 M24 x 230 00.894.0055
1 (Ill. 12/4).

Ill. 12 Standard feeder

4.3.4 Delivery
A.S. B.S.
D.S. 3 O.S. – Screw down the lifting device 00.894.1207
C.E. C.S. (1 pair) (Ill. 13/1) on the delivery side frames
L.I. L.S. D.S. and O.S..
2
– Screw down the lifting device 00.894.1207 on
the cross supports of the gantry by means of
4 guide blocks 00.894.0104 (Ill. 13/2) and he-
1 xagon-head screws DIN 931 M24 x 230
00.894.0055 (Ill. 13/3).

Ill. 13 Delivery

SM 102 B.13
B Installation

B.S.
1 O.S.
C.S.
L.S.

ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Ill. 14ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Extended delivery

4.3.5 Extended delivery

– Screw down the lifting device 00.894.1019


(1 pair) (Ill. 14/1) on the delivery side frames
D.S. and O.S..
– Screw down the lifting device on the cross sup-
ports of the gantry by means of 4 guide blocks
00.894.0104 and hexagon-head screws DIN
931 M24 x 230 00.894.0055.

B.14 SM 102
B Installation

4.4 Gantry 10 t

Ill. 15 Gantry 10 t

It is also possible to use the mechanical gantry


00.894.1124 or the version with electrical drive
00.894.1125 for installing the presses.
D Lifting capacity: 10000 kg

SM 102 B.15
B Installation

B.16 SM 102
B Installation

5 Positioning and levelling the press

5.1 Installation site of the press

– Measure and determine the installation site of


the press according to the floor plan.
– Mark the position of the bottom plates on the
floor.

Note:
Installation of the press starts with printing
unit I.

III II I

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ z
x y x y x

Ill. 16 Installation site of the press

5.2 Checking floor conditions

As floor conditions at the customer’s cannot always


be expected to meet the desired requirements
regarding evenness of the foundation surface, we
recommend to determine any uneven spots in the
foundation.

– Check the floor level before installation of the


press.
To measure the installation site (Ill. 16) use either
straight edge and level on the levelling blocks, or a
laser device.

SM 102 B.17
B Installation

Distances between levelling blocks

On printing unit or coating unit:


D x = 785 mm
D z = 1210 mm
From printing unit to printing unit:
D y = 435 mm
From printing unit to coating unit:
D y = 457 mm

Note:
After checking floor conditions, bring the un-
packed printing units as close as possible to
the installation site so that the floor adapts to
the weight of the printing units.

B.18 SM 102
B Installation

5.3 Levelling blocks

5.3.1 Levelling blocks - printing units

– Clean floor surfaces and contact surfaces,


smooth by means of oil stone.
2
– Apply some oil on the threads of adjusting
1 spindle (Ill. 17/1) and spherical socket (Ill. 17/2).

ÄÄÄÄÄÄ x – Set the levelling blocks to a height

ÄÄÄÄÄÄ
corresponding to the values found when
checking floor conditions.

ÄÄÄÄÄÄ
ÄÄÄÄÄÄ
Attention!
Highest point of floor level should be the re-

ÄÄÄÄÄÄ
ference point.

ÄÄÄÄÄÄ
If the floor is higher towards the delivery,
make sure already during positioning that

ÄÄÄÄÄÄ D
the preceding printing units are not
positioned too deep.
Levelling block at lowest position: x = 198 mm
Ill. 17 Levelling block - printing unit
– Recommendation: Preset the levelling block at
the highest point to a height of x = 204 mm
(standard value). This allows an adjustment of
6 mm downwards and 24 mm upwards.
Set the remaining levelling blocks by means of
the found values according to this standard
value.
Note:
The adjusting spindles must not be turned
out of the levelling blocks more than
30 mm.

– If the maximum value of 30 mm is insufficient,


steel plates must be placed beneath the level-
ling blocks.

Note:
After positioning the press, the adjusting
spindles of the levelling blocks must be cen-
tered in the borings of the base.

– After levelling the press, check the levelling


block for stable position.

SM 102 B.19
B Installation

5.3.2 Levelling blocks - coating unit

– Clean floor surfaces and contact surfaces,


smooth by means of oil stone.
1
– Apply some oil on the spherical socket (Ill. 18/1)
and on the thread of the adjusting spindle (Ill.
18/2).
2 – The heights of the levelling blocks under the

ÈÈÈÈ
printing units (Ill. 17) and under the coating unit

ÈÈÈÈ
x (Ill. 18) must be set according to the values
found when checking floor conditions.

ÈÈÈÈ
ÈÈÈÈ
Attention!
If the floor is higher towards the delivery,
make sure already during positioning that
the preceding printing units are not
positioned too deep.
In this case it would not be possible to set
Ill. 18 Levelling block the coating unit sufficiently deep.

D Levelling block at lowest position:


x = 80 mm

– Set the levelling blocks to a height of


x = 86 mm, this allows an adjustment of 6 mm
downwards and 24 mm upwards.
Note:
The adjusting spindles must not be turned
out of the levelling blocks more than
30 mm.

– If the maximum value of 30 mm is insufficient,


steel plates must be placed beneath the level-
ling blocks.

Note:
After positioning the coating unit, the
spindles of the levelling blocks must be
centered in the borings of the base.

– After levelling, check the levelling blocks for


stable position.

B.20 SM 102
B Installation

5.4 Positioning printing unit I

Attention!
The exact position of printing unit I influen-
I ces the position of the entire press.

– Bring the bottom plate for printing unit I to the


130 mm
predetermined, marked position.
– Position printing unit I with levelling blocks on
the bottom plate.

D Lateral alignment of the printing unit to the bot-


tom plate:
Centre of printing unit in alignment with centre
of bottom plate.
91.491.003
D Lengthwise alignment of the printing unit to the
bottom plate:
130 mm between front edge of bottom plate
and screw-on surface for feeder cross bar on
printing unit I.

Note:
Before letting down the printing units,
Ill. 19 Position of printing unit I connect the discharge of oil/dirt on the base
according to chapter 6.1.

SM 102 B.21
B Installation

5.5 Levelling the printing units

Levelling of printing units is done in two directions:


D Lateral levelling and lengthwise levelling.

– A spirit level which has been checked for


indexing accuracy, with a precision of
0.04 mm/m must be used for levelling.
Attention!
Do consider the size of the bubble of your
spirit level, as it naturally depends on
temperature.

5.5.1 Lateral levelling

– Position the spirit level on the impression cylin-


der twice, turning it once.

5.5.2 Lengthwise levelling

– Position the spirit level on the contact surface of


the base D.S. and O.S. (Ill.20).
B.S. – Level the printing unit according to the values
O.S. incised in the base.
C.S. Attention!
L.S. Values are indicated in 1/100 mm/m + or -.

Example (Ill. 20):


A.S. D.S. +6 = + 0.06 mm/m
D.S.
C.E. O.S. –2 = – 0.02 mm/m
L.I.
If a spirit level precise to 0.04 mm/m is used,
the bubble of the level must be set to 1 1/2
towards the delivery at D.S. ,
and to 1/2 towards the feeder at O.S..
– Turn the respective adjusting spindles of the
levelling blocks to make the adjustment.
Attention!
After a careful levelling of the respective
printing unit, load must be exerted on all four
levelling blocks.
Ill. 20 Lengthwise levelling

B.22 SM 102
B Installation

Alternative

Instead of positioning the spirit level on the base, you


may alternatively use a frame level (Ill.21) - as with
B.S. CD presses.
O.S.
C.S. – Position a frame level on the screw-on surface
L.S. at a distance of 130 mm from the base surface.
Attention!
In this case, levelling should be done to 0,
A.S. the bubble of the level is exactly centred.
D.S.
C.E. In this case, the incised values are not

ÇÇ ÇÇÇÇÇ
L.I. relevant.

ÇÇ ÇÇÇÇÇ 130 mm

Ill. 21 Lengthwise levelling (alternative)

SM 102 B.23
B Installation

5.6 Bringing the printing units together

5.6.1 Printing unit II on printing unit I


A.S.
D.S. – Bring both printing units to a position in
C.E. which the gears mesh.
L.I.
Attention!
Make sure that the gears mesh as marked
by numbers (Ill. 23/1) and that the white
mark (Ill. 22/1) at the lateral distribution is
aligned.

The figure 710 at the black field between

ÀÀÀ
ÄÄÄ
ÎÎ
the black arrow and the part number must

ÄÄÄ
ÀÀÀ
be aligned flush with the white line at the
casing.

ÎÎ
ÄÄÄ
ÀÀÀ The position of the white line varies from
printing unit to printing unit.

– Smooth the screw-on surfaces and the bottom


surfaces of the side frames D.S. and O.S. on
both printing units by means of oil stone.
1 – Position the bottom plate for printing unit II on
the bottom plate for printing unit I on the floor.
– Place levelling blocks on the bottom plate and
Ill. 22 Lateral distribution turn them slightly higher.
– Provisionally insert two distance plates (Ill. 23/2)
at the bottom of the screw-on surfaces D.S. and
O.S..
Remove them immediately after bringing the
3 II units together.
– Bring printing unit II (Ill. 23/II) closer, set it to a
position in which the gears mesh as marked by
numbers (Ill. 23/1) in relation to printing unit I
(Ill. 23/I) and position it on the levelling blocks.
I
Attention!
The side frames D.S. of the printing units
must be aligned flush at the outer edges
(Ill. 23/3, Ill. 26).
1

A.S.
D.S.
C.E.
3 L.I.

Ill. 23 Connecting the printing units

B.24 SM 102
B Installation

– The printing unit brought closer (Ill. 24/II) must


II I be levelled in the same way as printing unit I,
and a height alignment to the contact surface
(D.S. and O.S) of the levelled printing unit must
0.02 mm be carried out by means of a 0.02 mm steel
tape (Ill. 24).
Attention!
The printing unit brought closer must not ex-
ert any load on the printing unit already le-
B.S. velled.
O.S. It must be levelled in a way that it is possible
C.S. to remove the 0.02 mm steel tape easily and
L.S. with slight resistance.

D The exact position of the printing units to each


Ill. 24 Levelling other is ensured by means of distance plates
(Ill. 25/1).

1 1 – Insert the distance plates at D.S. and O.S. with


moss-rubber packings (Ill. 25/2) in between the
screw-on surfaces from the top at a certain se-
quence.
4 Before that, smooth the distance plates by
2 means of oil stone.
2
Attention!
The through bore in the distance plates is
3 5
fitted asymmetrically.

D Distance plates and screw-on surfaces are


marked with incised numbers.
A.S. 6 Sequence from the top:
D.S.
C.E. I D.S.: 1; 2; 3
L.I. O.S.: 4; 5; 6
Note:
Following units: 8; 9; 10 etc.

3 – Apply some oil on the connecting bolts (D.S.


II
and O.S., 3 pcs. each) and screw them in
(Ill. 25/3).

B.S.
O.S.
C.S.
L.S.

Ill. 25 Position of printing units to each other

SM 102 B.25
B Installation

– Bring printing unit II closer to printing unit I, e.g.

Ó
A.S. by means of a hydraulic pump, which is applied
D.S. at the rear edge of the base in a tilted position.
C.E.
– Use a plastic hammer to push the levelling
L.I.
blocks slightly forward, i.e. bring them to a cen-
tre position in relation to the location hole in the
base.
– Double-check the position of the printing unit by
using a spirit level and correct, if necessary.

00.894.0305 – Check the lateral alignment of the printing


units (lengthwise alignment of the press) by ali-
gning gauge 00.894.0305 (WLm 20664) or
II gauge 00.894.1222 (BV. 005.7272) at the side
frame D.S. outside (Ill. 26).
Attention!
The clock indicator must read zero from side
I frame - printing unit I to side frame - printing
unit II.
0
0 – Tighten the connecting bolts (Ill. 25/3) making
0.02 ... 0.04 mm sure that the clock indicator remains on zero all
the time.
Note:
The tolerance of lengthwise alignment is
"0.01 mm over the entire length of the
press, from the last printing unit to the first
printing unit.

– Check the gear backlash between transfer


cylinder of printing unit I and transfer drum of
printing unit II.
Note:
The gear backlash should be
0.02 ... 0.04 mm.

– Check the firm position of the levelling blocks.


Ill. 26 Lateral alignment/gear backlash – Double-check the final position of the printing
unit, using the spirit level and the gauge
00.894.1222 (new) or 00.894.0305 (old).

B.26 SM 102
B Installation

5.6.2 Printing units III ... VIII


A.S.
D.S. Installation and positioning of the following printing
C.E. units should be done in the same way as with
L.I. printing unit II.

1 Attention!
1 Before bringing the printing units together
check the position of the gripper bars. To
prevent damage on the gripper bars it might
2 be necessary to set the gears out of mesh
(Ill. 27/1).

2 – Count an identical number of teeth on both


gears, make a mark (Ill. 27/2) and set the
Ill. 27 Gear mesh printing units out of mesh.
– After bringing the printing units together, set the
gears back to a position in which they mesh as
marked by numbers (Ill. 27/1) and check.

5.6.3 Coating unit

Installation and positioning of the coating unit should


A.S. be done in the same way as with the printing units.
D.S.
1 C.E. Attention!
L.I. On the coating unit, the white mark for the
gear mesh is on the screw cap above the
coating blanket cylinder.
On the gear of the coating blanket cylinder
one tooth is marked in white, this tooth must
be aligned with the mark for gear mesh
(Ill. 28).

– For lateral levelling, position the spirit level on


the impression cylinder.
Remove the guard plate above the printing sur-
face before that.

Ill. 28 Coating unit

SM 102 B.27
B Installation

5.7 Installation and alignment of the feeder

5.7.1 Standard feeder


A.S.
D.S. 1 – Place shims (Ill. 29/3) under the frame at D.S.
C.E. and O.S..
L.I. – Place the frame (Ill. 29/2) on the floor and
screw it down at the D.S. and O.S. faces of the
printing unit. First, tighten the screws only
lightly, tighten them up after completion of the
alignment.
– Move the feeder (Ill. 29/1) towards printing unit I
and let it down.
– Screw it down on the frame (Ill. 29/2).
7
3 6 Attention!
Do not remove the red auxiliary cross bar
(Ill. 29/4) at the rear supports of the feeder
4 before the feeder has been aligned
completely and screwed down.
B.S.
O.S.
7 C.S.
3 L.S.

Levelling/aligning the feeder


5
– Aligning/levelling the feeder is done at the fee-

ÈÈ ÈÈ
der side frames D.S. and O.S. (Ill. 29/7) on 2

ÇÇÇÇÇÇÇÇÇÇ
7 adjusting screws each (Ill. 29/5) and on the 2
adjusting screws (Ill. 29/6) which are provided

ÀÀÀÀÀÀÀÀÀÀÀ
ÇÇÇÇÇÇÇÇÇÇ 2 in the red auxiliary cross bar.

ÀÀÀÀÀÀÀÀÀÀÀ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÀÀÀÀÀÀÀÀÀÀÀ
3

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 29 Standard feeder

Lateral alignment
2
– Centre the swing-up feed table (Ill. 30/1) in rela-
x tion to the lateral cover plates D.S. (Ill. 30/2)
and O.S. (Ill. 30/3) at the front lay group by
shifting the feeder in lateral direction.
The gap x must be identical at D.S. and O.S..

A.S. x B.S.
D.S. O.S.
C.E. 1 C.S.
L.I. 3 L.S.
Ill. 30 Lateral alignment

B.28 SM 102
B Installation

Levelling
A.S.
D.S. 2
– Use a straight edge (Ill. 31/1) to level the feeder
C.E. 4 so that the swing-up feed table (Ill. 31/2) is
L.I. aligned flush with the lateral cover plates
(Ill. 31/3, 31/4).

5 1 B.S.
O.S.
3
C.S.
L.S.
Ill. 31 Levelling
Parallel alignment

– Position the feeder in parallel to the printing


unit.
2 Positioning the feeder in parallel to printing unit
I must be done as exactly as possible. Here, a
1 distance of 810 mm between the shaft of the
side lay group (Ill. 32/1) and the forwarding rol-
ler shaft (Ill. 32/2) must be observed.
The distance may be measured by using an
extended slide hammer 00.894.0089, which is
used as a spacer gauge in this case.
Attention!
Make a comparative measuring at D.S. and
O.S.; the distance may differ by up to
Ill. 32 Parallel alignment
0.1 mm.

B.S. Lateral levelling


O.S.
C.S. – Position a spirit level on the tape driving shaft
L.S. (Ill. 33/1).

– After having levelled the feeder, drill bore holes


1 in the fixing pieces (Ill. 33/2) between side
plates and rear supports D.S. and O.S.
(Ill. 33/3) and fasten them on the floor by means
of dowels.

2 3

ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
Ill. 33 Lateral levelling

SM 102 B.29
B Installation

Positioning the drive chain


1
– Bring printing unit I to a position in which the
gears mesh, observe the white mark on the la-
teral distribution (Ill. 35/1).
Note:
This position is print begin 0°.

– Position the feeder so that the white marks on


the chain drive at D.S. outside (Ill. 36/1) are
aligned flush.
– Set the brake/coupling unit to the white mark
(Ill. 34/1).
– Position the drive chain (Ill. 34/2) between
2 printing unit I and feeder on the pinion gear and
connect it by means of a chain joint.

Ill. 34 Drive chain – Mount intermediate guard and guard plates.


– Connect the oil tube of the feeder with the oil
tube from printing unit I.
A.S.
– Check the sheet arrival: 240°
D.S.
C.E.
L.I.

ÀÀÀ
ÄÄÄ
ÎÎ
ÄÄÄ
ÀÀÀ
ÎÎ
ÄÄÄ
ÀÀÀ
1

Ill. 35 Mark on lateral distribution

A.S.
D.S.
C.E.
L.I.
1

Ill. 36 Mark on feeder D.S.

B.30 SM 102
B Installation

5.7.2 Preset feeder


A.S.
D.S. 1 – Place shims (Ill. 37/3) under the frame D.S. and
C.E. O.S. (Ill. 37/2).
L.I.
– Move the feeder (Ill. 37/1) towards printing unit I
and let it down.
Attention!
Do not remove the red auxiliary cross bar
(Ill. 37/4) at the rear supports of the feeder
before the feeder has been aligned
completely and screwed down.

4
6
7
2 6
B.S.
O.S.
3 C.S.
L.S.

Levelling/aligning the feeder

5 – Aligning/levelling the feeder is done at the fee-


der side frames D.S. and O.S. (Ill. 37/6) on 2

ÈÈ ÈÈ 6 adjusting screws each (Ill. 37/5) and on the ad-


3

ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÈÈ ÈÈ
justing screws provided on the rear supports
2
D.S. and O.S. (Ill. 37/7).

ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 37 Preset feeder

Lateral alignment
0,2

– Bring the feeder to a position in which there is a


distance of 45 "0.2 mm between printing unit
45 ±

side frame outside O.S. (Ill. 38/1) and feeder


side frame inside O.S. (Ill. 38/2).

1 2

Ill. 38 Lateral alignment

SM 102 B.31
B Installation

Levelling
A.S.
D.S. 2
– Use a straight edge (Ill. 39/1) to level the feeder
C.E. 4 so that the swing-up feed table (Ill. 39/2) is
L.I. aligned flush with the lateral cover plates
(Ill. 39/3, 39/4).
Note:
The front cover plate (Ill. 39/5) is positioned
lower.

5 1 B.S.
O.S.
3
C.S.
L.S.
Ill. 39 Levelling

Parallel alignment

– Positioning the feeder in parallel to printing unit


I must be done as exactly as possible. Here, a
2 distance of 810 mm between the shaft of the
side lay group (Ill. 40/1) and the forwarding rol-
1 ler shaft (Ill. 40/2) must be observed.
The distance may be measured by using an
extended slide hammer 00.894.0089, which is
used as a spacer gauge in this case.
Attention!
Make a comparative measuring at D.S. and
O.S.; the distance may differ by up to
0.1 mm.

Ill. 40 Parallel alignment

B.S.
O.S.
C.S. Lateral levelling
L.S.
– Position a spirit level on the tape driving shaft
(Ill. 41/1).
1

– After having levelled the feeder, drill bore holes


in the rear supports D.S. and O.S. (Ill. 41/2) and
fasten them on the floor by means of dowels.
2

ÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
Ill. 41 Lateral levelling

B.32 SM 102
B Installation

Positioning the drive chain

3 2 1 – Bring printing unit I to a position in which the


gears mesh, observe the white mark on the
lateral distribution (Ill. 43/1).
Note:
This position is print begin 0°≥

– Position the feeder so that the white marks on


the chain drive at D.S. outside (Ill. 44/1) are
aligned flush.
– Set the brake/coupling unit to the white mark
(Ill. 42/1).
– Position the drive chain (Ill. 42/2) between
printing unit I and feeder on the pinion gear and
connect it by means of a chain joint.

Ill. 42 Drive chain – Correctly mount intermediate guard, guard


plates and chain guides (Ill. 42/3).
– Connect the oil tube of the feeder with the oil
A.S. tube from printing unit I.
D.S.
– Check the sheet arrival: 210°
C.E.
L.I.

ÀÀÀ
ÄÄÄ
ÎÎ
ÄÄÄ
ÀÀÀ
ÎÎ
ÄÄÄ
ÀÀÀ
1

Ill. 43 Mark on lateral distribution

A.S.
D.S.
C.E.
L.I.
1

Ill. 44 Mark D.S.

SM 102 B.33
B Installation

4 1 4 approx. 64 mm

5 37 mm 37mm
5

2 3

approx. 983 mm
approx. 983 mm

5 1 mm 5

B.S. A.S.
O.S. 6 1 mm D.S.
C.S. C.E.
L.S. = 635 mm = L.I.

Ill. 45 Pile support plate

5.7.3 Pile support plate with ramp

– Move the pile support plate down, it must be


centred to the press (Ill. 45/1) when it touches
the floor.
Check the distance of 37 mm between inner
edge of the side frames D.S. (Ill. 45/2) and O.S.
(Ill. 45/3) and the pile support plate.
Note:
The actuators must be aligned according to
the position of the pile support plate.

– Set the stops (Ill. 45/4) to the pile support plate


and fasten them on the floor by means of
dowels.
Attention!
The stops must not interfere with any other
functions, e.g. of the switching tongue.

– Set the lateral stops (Ill. 45/5) at a distance of


1 mm to the pile support plate and fasten them
on the floor by means of dowels.
Note:
The stops may also be fastened at positions
different from the ones shown.

– Centre the ramp (Ill. 45/6) to the press at a


distance of 1 mm to the pile support plate and
fasten it on the floor by means of dowels.

B.34 SM 102
B Installation

Guide mechanism of the pile support plate


B.S.
O.S. – Set the guide rails (Ill. 46/1, 47/1) of the pile
C.S. support plate at D.S. and O.S. to a distance of
L.S. approx. 5 mm to the floor.
2
– To adjust the height, open the Allen screws
(Ill. 46/2, 47/2) of the guide rails.
Note:
Standard feeder: Allen screws accessible
from the front.

Preset feeder: Allen screws accessible from


the rear.
If the adjustment range of the elongated
1
Ì
ÌÌ
holes is insufficient, use other threaded

Ì
borings provided.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
1 Attention!
5 mm

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
After adjusting the guide rails check whether
the pile support plate can be moved up and

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÇÇÇÇÇÇÇÇ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
down easily and without getting jammed.

Ill. 46
ÇÇÇÇÇÇÇÇ
Guide mechanism of the pile support
plate - standard feeder

B.S.
O.S.
C.S.
L.S.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
5 mm

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 47 Guide mechanism of the pile support
plate - Preset feeder

SM 102 B.35
B Installation

Pile stop
A.S.
D.S. Attention!
Check the pile stop.
C.E.
When moving down, the pile support plate
L.I. must stop at a distance of approx. 120 mm
from the floor.
– The adjustment should be done on the limit
1 switch 11S39 behind the switching tongue
(Ill. 48/1, 49/1).

Standard feeder
– Check the distance of approx. 2 mm between
switching tongue (Ill. 48/1) and floor.

Preset feeder
– Set the switching tongue (Ill. 49/1) to a distance
of approx. 2 mm to the floor.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 2 mm – To make the height adjustment, open the Allen

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
screws (Ill. 49/2).

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 48 Switching tongue - standard feeder

2 A.S.
D.S.
C.E.
L.I.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 2 mm

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 49 Switching tongue - Preset feeder

B.36 SM 102
B Installation

5.8 Installation and alignment of the delivery

B.S.
O.S.
C.S.
L.S.
2

3
1

A.S. 7
D.S. 4
8
C.E.
L.I. 5 7

Ill. 50 Delivery

5.8.1 Standard delivery


A.S.
D.S. – Move the delivery (Ill. 50/1) to the last printing
C.E. unit or coating unit.
L.I. – Use oil stone to smooth the screw-on surfaces
of the side frames D.S. and O.S..
1
1 – Apply a very thin film of sealant on the screw-on
surface D.S. (Ill. 50/2).
– Crank the last printing unit or coating unit to a
position in which the gears mesh and set the
gear of the delivery chain sprocket shaft
Ill. 51 Gear mesh (Ill. 50/3) to mesh as marked (Ill. 51/1).
– Before letting down the delivery, insert shims
B.S. (Ill. 50/4, 53/3) under the delivery side frames
O.S. D.S. and O.S. (Ill. 50/5, 53/1).
C.S.
L.S.
Note:
The delivery (Ill. 52/1) must be positioned on
the sealed hexagon-head screws (Ill. 52/3)
1 3 which are provided on the screw-on surfaces
D.S. and O.S. of the last printing unit or coa-
ting unit (Ill. 52/2).
2
These screws must not be adjusted.

Ill. 52 Hexagon-head screw

SM 102 B.37
B Installation

Alignment procedure
1
Aligning/adjusting the delivery should be done on the
2 following points:
D Adjusting screws (Ill. 53/2) of the delivery side
frames D.S. and O.S. (Ill. 53/1, 50/5), 2 pcs.

ÊÊÊ ÊÊÊ each.

ÊÊÊ ÊÊÊ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
3
D Adjusting screws of the vertical red auxiliary
supports.

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 53 Side frame
– Align the vertical screw-on surfaces of the deli-
very (Ill. 54/1) at D.S. and O.S. from the top to
the bottom parallel to the screw-on surfaces
(Ill. 54/2) of printing unit or coating unit.
B.S. Check by means of feeler gauge.
=
O.S. – Apply some oil on the connecting screws (D.S.
C.S. and O.S. 2 pcs. each), screw them in and
L.S. tighten them.
– Check the lateral alignment of the delivery at
1 2 the side frame D.S. outside.
=
Attention!
Check the gear backlash 0.03 ... 0.08 mm
after aligning the delivery and tightening the
connecting screws.

3 – Screw down angle pieces (Ill. 55/1) on the side


frames D.S. and O.S. inside and fasten on the
floor by means of dowels.
– Remove red auxiliary supports and mount verti-
Ill. 54 Vertical screw-on surfaces cal guards D.S. and O.S. (Ill. 50/6). Drill holes in
the floor and fasten delivery feet (Ill. 50/7) by
means of dowels.
– Position the ramp (Ill. 50/8) for the pile support
1 plate on the floor and fasten by means of
dowels.

Ill. 55 Angle pieces

B.38 SM 102
B Installation

A.S.
D.S.
C.E.
L.I.

2 3 6 1

4 5 6

Ill. 56 Extended delivery

5.8.2 Extended delivery


A.S.
D.S. – Move the extended delivery (Ill. 56/1) towards
C.E. the last printing unit or coating unit (Ill. 56/2).
L.I. – Use oil stone to smooth the screw-on surfaces
of the side frames D.S. and O.S. (Ill. 56/3).
1
1 – Apply a very thin film of sealant on the screw-on
surface D.S. (Ill. 56/3).
– Crank the last printing unit or coating unit to a
position in which the gears mesh and set the
gear of the delivery chain sprocket shaft
Ill. 57 Gear mesh (Ill. 56/4) to mesh as marked (Ill. 57/1).
– Before letting the delivery down, position level-
ling blocks (Ill. 58/1, 56/5) and shims
(Ill. 56/6, 59/3) under the delivery side frames
D.S. and O.S..
1

Ill. 58 Levelling block

SM 102 B.39
B Installation

Alignment procedure
1
Aligning/adjusting the extended delivery should be
2 done on the following points:
D Levelling blocks (Ill. 58/1, 56/5) D.S. and O.S.,
2 pcs. each.

ÊÊÊ ÊÊÊ D Adjusting screws (Ill. 59/2) of the delivery side

ÊÊÊ ÊÊÊ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
3
D
frames D.S. and O.S. (Ill. 59/1), 2 pcs. each.
Adjusting screws of the vertical red auxiliary

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 59 Side frame –
supports.

Align the vertical screw-on surfaces of the


delivery (Ill. 60/1) at D.S. and O.S. from the top
to the bottom parallel to the screw-on surfaces
3 B.S. (Ill. 60/2) of printing unit or coating unit.
O.S. Check by means of feeler gauge.
C.S.
Note:
L.S.
As an aid for the height adjustment, side
frames are provided with a horizontal mark
= (Ill. 60/3) at D.S. and O.S. outside, approx.
250 mm from the side frame top edge.
1 2
– Apply some oil on the connecting screws D.S.
= and O.S. (Ill. 60/4), tighten and open them
again.
4 – To carry out lateral levelling, position the level
on the chain sprocket shaft (Ill. 56/6).
Ill. 60 Vertical screw-on surfaces
– Check the lateral alignment of the delivery at
the side frame D.S. outside.
– Tighten the connecting screws D.S. and O.S.
1 (Ill. 60/4) after completion of the alignment.
Attention!
Check the gear backlash 0.03 ... 0.08 mm
after aligning the delivery and tightening the
connecting screws.

– Screw down angle pieces (Ill. 61/1) on the side


frames D.S. and O.S. inside and fasten on the
floor by means of dowels.
– Remove red auxiliary supports and mount verti-
cal guards D.S. and O.S. (Ill. 56/7). Drill holes in
the floor and fasten delivery feet (Ill. 56/8) by
Ill. 61 Angle pieces
means of dowels.
– Position the ramp for the pile support plate on
the floor and fasten by means of dowels.

B.40 SM 102
B Installation

6 Assembly/completion work

6.1 Discharge of oil/dirt on the base

A.S.
Letztes DW Zwischen-DW DW I D.S.
Last PU Intermediate PU PU I C.E.
Dernier GI GI intermédiaire GI I L.I.
Ultimo CI CI intermedio CI I

2 2 2

B.S.
O.S.
1 1 1 1 C.S.
1 1
3 3 L.S.

1
4 4 4 4

2 3 4

Ill. 62 Discharge - printing units (top view)

6.1.1 Discharge on printing unit

The oil drip pans of the printing unit bases collect the
oil, water and washup solution residues running
down inside the press.
To prevent overflowing of the oil drip pans, threaded
holes are provided in each base behind the levelling
blocks O.S. for the hose nozzles of the drain hoses.

D To drain the oil drip pan, open the hose tap at


the respective printing unit.

– Screw in two connection pieces (Ill. 62/2) at the


bottom into the threaded holes in the base.
– Connect hoses (Ill. 62/1), hose nozzles (Y)
(Ill. 62/3) and hose tap (Ill. 62/4).
Note:
We recommend to mount the mentioned
parts at the beginning of the installation,
when the printing unit is lifted.

SM 102 B.41
B Installation

6.1.2 Discharge on coating unit


A.S.
D.S. On the coating unit the drain nozzles and hoses are
2 2 provided on the cross bar at the front and rear of the
C.E.
L.I. base.
– Connect hoses (Ill. 63/1) on the hose nozzle
provided laterally on the base (Ill. 63/2) and
hose tap (Ill. 63/4).
– Use the hose nozzle (Y) (Ill. 63/3) for connec-
tion to the previous printing unit.
B.S.
1 O.S.
1 C.S.
3
L.S.
1
4 4

2 3 4

Ill. 63 Discharge - coating unit (top view)

B.42 SM 102
B Installation

6.2 Cable conduits

The cable conduits leading along D.S. of the press


A.S. are provided for the cables and hose pipes.
D.S.
C.E.
L.I. 6.2.1 Cable conduit - printing unit

– Mount the bottom cable conduits (Ill. 64/1) on


2 the printing units along the press on the level-
4
ling blocks D.S. (Ill. 64/3).
– Use hexagon-head screws M8 to screw down
the upper cable conduits (Ill. 64/2) on the bases
(Ill. 64/4).
3 1

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 64 Cable conduit - printing unit

6.2.2 Cable conduit - coating unit


A.S.
D.S. – Screw down the cable conduits (Ill. 65/1) on the
C.E. side frame D.S. of the coating unit (Ill. 65/2), i.e.
L.I. put them on the floor along the bottom plate at
D.S..

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 65 Cable conduit - coating unit

SM 102 B.43
B Installation

6.3 Oil supply

6.3.1 Presses with up to 4 units


A.S.
D.S. On presses with up to 4 units the oil supply for the
C.E. circular lubrication -1 bar- (Ill. 66/1) and for the
1
L.I. distributing lubrication -12 bar- (Ill. 66/2) is
provided in the last printing unit (oil reservoir) or
coating unit (without oil reservoir).

ÍÍÍ
The oil is fed to the units via the 4/2-way valve or oil

ÍÍÍ
reservoir from the rear to the front.

ÍÍÍ
ÍÍÍ
– Connect
1 x pipe for circular lubrication (Ill. 66/1) with
screwed connecting piece,
2 3 1 x pipe for distributing lubrication (Ill. 66/2)
with quick connector,
each on the coupling (Ill. 66/3) between the
printing units.
Ill. 66 Oil supply

Number of Type Distribution


units SM 102 point 6.3.2 Presses with 5 or more units

5 - 4 +L PU III Circular lubrication -1 bar- (Ill. 66/1, 67/1)


- 4 -P +L Distribution of the circular lubrication (Ill. 67/1) is car-
-5 ried out in one of the middle printing units on presses
- 5 -P with 5 or more printing units (see table 1).
6 - 5 +L PU III The oil for the circular lubrication -1 bar- is fed via
- 5 -P +L the 4/2 way valve or the oil reservoir in the last unit
-6 and is transported to the coupling in the middle unit
- 6 -P (distribution point) (Ill. 67/3) via the couplings
7 - 6 +L PU IV (Ill. 66/3) of the rear units.
- 6 -P +L The oil is then fed to the front and rear units (Ill. 67/4)
-7 from this distribution point.
- 7 -P
Distributing lubrication -12 bar- (Ill. 66/2, 67/2)
8 - 7 +L PU IV Supply and feed of the distributing lubrication is the
- 7 -P +L same as with presses with up to 4 units.
-8
- 8 -P
– Connect oil pipes between the front printing
9 - 8 +L PU V
units as described under 6.3.1.
- 8 -P +L
– Connect
Table 1 2 x pipe for circular lubrication (Ill. 66/1) with
screwed connecting piece,
1 x pipe for distributing lubrication (Ill. 66/2)
with quick connector,
each on the coupling (Ill. 66/3) between the rear
printing units.

B.44 SM 102
B Installation

SM 102
5 5

A.S. Letztes DW
D.S. Last PU
C.E. Dernier GI
L.I. Ultimo CI

1 2 1 2 1 2
4 4
1
1 bar 1

2 12 bar 2
3

Lackierwerk
Coating unit
Groupe de vernissage
SM 102+L Cuerpo barnizador

1 2 1 2 2 1
4 4
1
1 bar 1

2 12 bar 2
3

Ill. 67 Diagram - oil supply from the middle

Attention!
Bleed the distributing lubrication 12 bar in
every printing unit on the upper lubrication
distributor unit O.S. at the vent screw
(Ill. 67/5).

SM 102 B.45
B Installation

6.4 Oil return flow

6.4.1 Presses without coating unit


A.S.
D.S. The oil return flow to the oil reservoir is carried out
C.E. via a hose pipe which is led at D.S. underneath the
L.I. printing unit guards.

– Push on a hose (Ill. 68/1) at the connection


piece (Ill. 68/2) at each connecting point of the
printing units and secure by means of a hose
clamp (Ill. 68/3).
3
Note:
up to 5 printing units
= small oil reservoir,
with 6 or more printing units
= large oil reservoir.

1 2
∅ 45 mm
Ill. 68 Oil return flow

6.4.2 Presses with coating unit

Oil return flow is carried out as described únder 6.4.1


A.S.
to the coating unit guard D.S.
D.S.
C.E.
– Push on a hose (Ill. 68/1) at the connection
L.I.
piece (Ill. 68/2) at each connecting point of the
printing units and secure by means of a hose
II III clamp (Ill. 68/3).
– Push on hose at the connection piece on the
(III) (IV)
coating unit guard and secure by means of
hose clamp.

1 2 1 2

3
4

Ill. 69 Oil return flow SM 102-6 ... SM 102-8

B.46 SM 102
B Installation

6.4.3 SM 102-6 / SM 102-7 / SM 102-8


(without coating unit)

Oil return flow to the oil reservoir (Ill. 69) is carried


out in two separate pipes from the front and rear
printing units.

Position of the oil reservoir (Ill. 69/3):


D SM 102-6 and SM 102-7
at D.S. between printing units II and III.
D SM 102-8
at D.S. between printing units III and IV.

– Connect the hoses (Ill. 69/1, 69/2) as described


under 6.4.1 (Ill. 68/1) on the connection pieces
and on the oil reservoir (Ill. 69/3).

Note:
Oil supply for circular and distributing lubri-
cation (Ill. 69/4) is carried out in the last
printing unit.

6.4.4 SM 102-2 / SM 102-3 / SM 102-4 /


SM 102-5 (without coating unit)

Position of the oil reservoir (Ill. 69/3):


D At D.S. between last printing unit and delivery.

SM 102 B.47
B Installation

6.5 Pneumatic system

The pneumatic air generated by the compressor E4


E4 D Atlas Copco presses with 4 and more
(Ill. 70/1) units
D Boge presses up to 3 units
(Ill. 70/2)
1 is fed to the maintenance unit (Ill. 71) provided on
D.S. of the feeder.

D Electric connection: Plug connector E4-X1

3 2

6.5.1 Maintenance unit

3 The maintenance unit consists of: compressed-air


control unit (Ill. 71/1), pressure sensor (Ill. 71/2) and
valve (Ill. 71/3), and is designed for checking and
Ill. 70 Compressor conditioning of the pneumatic air.

Via a distributor (Ill. 71/4) and compressed-air hoses,


the maintenance unit supplies air to the pneumatic
switch elements on feeder, printing units, coating unit
A.S. and delivery (Ill. 72).
2 1 3
D.S.
C.E.
L.I. Connections

– Connect the compressed-air hose (Ill. 71/5) on


the compressor (Ill. 70/3) and the maintenance
unit.
– Connect the hoses leading to printing unit I ,
compressed-air hose ∅ 17 mm (Ill. 71/6) and
5 compressed-air hose ∅ 12 mm (Ill. 71/7) on
4
distributor (Ill. 71/4).
– Ring main on presses with 4 or more printing
units: Connect compressed-air hose ∅ 17 mm
∅ 17 (Ill. 71/8) and compressed-air hose ∅ 12 mm
4x ∅ 12 ∅6 (Ill. 71/9) on distributor (Ill. 71/4), install in cable
conduit D.S. and connect on the O.S. com-
6 8 pressed-air hoses (Ill. 72/5, 72/9) of the last
10 printing unit or coating unit.
7 9 – Connect the compressed-air hose ∅ 6 mm
(Ill. 71/10) leading to the feeder on the distribu-
Ill. 71 Maintenance unit tor (Ill. 71/4).

B.48 SM 102
B Installation

B.S.
O.S.
C.S.
L.S.

7 7 7

3 3 3
2 4 2 4 2 4
1
5 1 1 1 ∅ 17 mm
8 6 6 6 ∅ 12 mm 6
12 12 ∅ 8 mm 12
13
9 10 ∅ 6 mm

11
Ill. 72 Diagram - pneumatic hoses

Hose diameter (outside diameter)

D ∅ 17 mm compressed-air hose
for impression on-off mechanism.
D ∅ 12 mm compressed-air hose
main air hose for valves on printing
and coating units and delivery.
D ∅ 8 mm compressed-air hose
for blow-off valve.
D ∅ 6 mm compressed-air hose for
valve on feeder,
washup fluid container,
sheet reversing device supply unit,
varnish supply unit,
coating blanket washing device.

6.5.2 Pneumatic connections O.S.

Note:
Arrow points to connection.

– Connect the compressed-air hose ∅ 17 mm


(Ill. 72/1) coming from the maintenance unit
(Ill. 71) or from the previous printing unit at the
connecting piece (T) of the respective com-
pressed-air reservoir (Ill. 72/2).

SM 102 B.49
B Installation

– Connect the compressed-air hose ∅ 17 mm


(Ill. 72/3) leading to the pneumatic cylinder
(impression on/impression off) (Ill. 72/4) at
the respective compressed-air reservoir
(Ill. 72/2).

– Connect the compressed-air hose ∅ 12 mm


(Ill. 72/6) coming from the valve assembly
(Ill. 72/7) of the previous printing unit at the cor-
responding connecting piece or connecting
piece (T).
– Connect the compressed-air hose ∅ 8 mm
(Ill. 72/12) leading to the blow-off valve
(Ill. 72/13) at the respective connecting piece
(T) with the compressed-air hose ∅ 4 mm lea-
ding to the compressed-air reservoir (Ill. 72/2).
– Connect the compressed-air hose ∅ 12 mm
(Ill. 72/8) leading to the delivery.
– Connect the compressed-air hose ∅ 6 mm
(Ill. 72/10) leading to the washup fluid contai-
ner (Ill. 72/11) at the connecting piece (T).

A.S.
1 ∅ 17 mm 2 ∅ 12 mm
D.S.
C.E.
L.I.

IV ... I

B.S.
O.S.
C.S.
L.S.

Ill. 73 Ring main

– Ring main on presses with 4 or more printing


units.
Connect the compressed-air hose ∅ 17 mm
(Ill. 73/1, 72/5, 71/8) coming from D.S. and the
compressed-air hose ∅ 12 mm
(Ill. 73/2, 72/9, 71/9) on the last printing unit.

B.50 SM 102
B Installation

6.5.3 Pneumatic connection - sheet reversing


B.S. device
O.S.
C.S. – In a perfecting unit connect the compressed-air
L.S. hose ∅ 6 mm (Ill. 74/2) of the pressure intensi-
fier (Ill. 74/1) on the connecting piece (T) of the
compressed-air hose ∅ 12 mm (Ill. 74/3) (see
6.13).

∅ 12 mm
1
3 2
∅ 6 mm

Ill. 74 Pneumatic connection - sheet reversing


device

6.5.4 Pneumatic connections - coating unit


B.S.
O.S. – Compressed-air hoses ∅ 17 mm (Ill. 75/1, 75/3)
C.S. and ∅ 12 mm (Ill. 75/6) as well as the ring main
L.S. (Ill. 75/5, 75/9) should be connected as explai-
ned under 6.5.2
– Connect the compressed-air hose (Ill. 75/12)
leading to the blow-off valve (Ill. 72/12) on the
compressed-air reservoir (Ill. 75/2).

Varnish supply unit (Ill. 75/15)


3
2 4 – Fit the connecting piece (T) (2 x ∅ 12/1 x ∅ 6)
on the compressed-air hose ∅ 12 mm between
5 1 ∅ 17 mm
coating unit and delivery.
8 ∅ 12 mm 6 ∅ 12 mm Connect the compressed-air hose ∅ 6 mm from
12 ∅ 8 mm the varnish supply unit (Ill. 75/15) located at
9 D.S. on the connecting piece (T) (2 x ∅ 12/1 x
∅ 6 mm ∅ 6).
∅ 6 mm 16
Coating blanket washing device (extra
15 17 accessory)

Ill. 75 Pneumatic diagram - coating unit – Fit the air distributing piece (Y) on the compres-
sed-air hose ∅ 6 mm which leads to the varnish
supply unit at D.S..
– Connect the control device (Ill. 75/16) located at
O.S. and the washup fluid container (Ill. 75/17)
of the coating blanket washing device on the
mounted air distributing piece (Y) by means of a
second air distributing piece (Y) and compres-
sed-air hoses ∅ 6 mm.

SM 102 B.51
B Installation

6.6 Supply and discharge of washup fluid

6.6.1 Supply of washup fluid


B.S.
O.S. 5 Washing devices for the inking unit and the blanket

ÖÖ
ÖÖ
C.S. washing device are supplied with washup fluid
L.S.

ÖÖ
ÖÖÖÖ
ÖÖ
(Ill. 76/3,76/4) and water (Ill. 76/2) by the washup
fluid container (Ill. 76/1) located at O.S..

ÖÖ Note:
The position of the washup fluid container,
6 8 7 7 8 6 i.e. on which printing unit, varies depending
on the press (number of printing units).
11 9
10 – Connect the washup hoses blue (Ill. 76/6),
black (Ill. 76/7) and green (Ill. 76/8), which are
1
4 leading from the 2/2-way valves of the indivi-
dual printing units to the printing unit with the
2
distributors (Ill. 76/5), on the distributors
(Ill. 76/5).
3 – Position the washup fluid container (Ill. 76/1) at
O.S. besides the printing unit with the distribu-
tors (Ill. 76/5).
– Fasten the guide rails (Ill. 76/12) on the floor.
12
– Connect the hoses for supply of water (Ill. 76/9)
Ill. 76 Supply of washup fluid and washup fluid (Ill. 76/10,76/11) on the distri-
butors (Ill. 76/5).

Washup fluid Hose colour Container Supply hose 2/2-way valve Remark
Washing device for the inking unit
Roller washup green (76/8) (76/4) (76/11) Y 50 Drop tube
fluid
Water blue (76/6) (76/2) (76/9) Y 44 Drop tube
Blanket washing device
Blanket black (76/7) (76/3) (76/10) Y 55 Combined
washing fluid spraying and
Y 52 cleaning blade
(brush)
Drop tube
Water blue (76/6) (76/2) (76/9) Y 54 Drop tube

Table 2

B.52 SM 102
B Installation

6.6.2 Discharge of washup fluid

ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
4 3 5 A.S.
The canisters (Ill. 77/1) for collecting the soiled blan-

ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
D.S.
C.E. ket washing fluid should be placed on the foot step

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ L.I. D.S. (Ill. 77/2) of each printing unit.

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
3 Note:
6 Mount the discharge of washup fluid toge-

ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ther with the foot steps.

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ – Push on the drain hose (Ill. 77/3) at the drain

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ nozzle of the blanket washing device (Ill. 77/4).

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
7 – Screw the drain hose with hose retainer
(Ill. 77/5) down on the foot step (Ill. 77/6) above

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
the intermediate guard D.S..

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ – Fasten the drain trough (Ill. 77/7), into which the

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
canister (Ill. 77/1) is placed, on the lateral foot

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
step D.S. (Ill. 77/2) by means of Velcro tape.

ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
2 1

Ill. 77 Discharge of washup solution

SM 102 B.53
B Installation

6.7 Intermediate guards O.S.

Mount intermediate guards at O.S. between the


B.S. units. The gaps to the previous and following printing
O.S. units should be sealed by means of profiled rubber
C.S. lace.
L.S.
– Use a screw M6 to fasten the drip pan (Ill. 78/1)
3 underneath the compressed-air reservoir at the
side frame O.S..
– Insert the profiled rubber lace (Ill. 78/4) into the
grooves at the sides of the bottom (Ill. 78/2) and
top (Ill. 78/3) intermediate guards.
– Remove any oil or grease from the screw-on
and front faces of guards and side frame O.S..
– Use three screws M10 to fasten the bottom in-
termediate guard 93.021.040 (Ill. 78/2).
1 – Use three screws M10 to fasten the top inter-
mediate guard 93.021.038 (Ill. 78/3).

4 2

Ill. 78 Intermediate guards O.S.

B.54 SM 102
B Installation

6.8 Intermediate guards D.S.

Mount each intermediate guard D.S. (Ill. 79/1) bet-


A.S. ween the units and seal the gap to the previous
D.S. (Ill. 79/2) and following printing unit (Ill. 79/3) by
C.E. means of profiled rubber (Ill. 79/5, 80/1).
L.I. 4
– Remove any oil or grease from guards and
printing unit side frame.
– Apply sealant on the intermediate guard faces,
i.e. on the surfaces resting against the printing
unit side frame top and bottom (Ill. 79/4).
– Centre the intermediate guard to the printing
4 unit guards and screw it down on the printing
unit side frame.
– Screw down both profiled rubbers
2 (Ill. 80/1, 79/5) with clamping piece (Ill. 80/2) at
5 the bottom of the printing unit side frame D.S..
Apply sealant on the surface directed towards
the bottom of the side frame (Ill. 80/3) and
1 100 mm along the bottom rubber end.
5 – Insert the profiled rubber into the gap, mount it
3
without pulling. Cut off any excessive length.
Apply selant on the top face.
Ill. 79 Intermediate guard D.S.

Attention!
Fill in oil and check guards for leakage
before mounting further parts at D.S..
1

Ill. 80 Profiled rubber with clamping piece

SM 102 B.55
B Installation

6.9 Main motor

The main motor (Ill. 81/1, 82/1) is positioned towards


the delivery, next to the belt pulley (Ill. 81/3, 82/3) at
D.S. of the press.

Note:
Before the main motor is mounted, the
cables must be installed in the cable
conduits.

ÁÁÁ – Screw down the motor (Ill. 81/1, 82/1) on sup-

ÁÁÁ
A.S. port rails (Ill. 81/2, 82/2) and align it provisio-
D.S. nally to the belt pulley (Ill. 81/3, 82/3) with the
C.E. V-belt positioned.
L.I.
Attention!
3 The belt pulleys must be in alignment
(Ill. 82).
1 Note:
4 Use a straight edge (Ill. 82/5) on the rear
face of the belt pulley and the motor belt pul-
ley to align the motor.
If no straight edge is available, an alignment
cord may be used.

2 – Align the support rails (Ill. 81/2, 82/2) and fix by


Ill. 81 Main motor means of shear connectors.
Note:
The support rails should not be screwed
down before hardening of the shear connec-
tors.

– Carry out the final alignment of the motor. Place


a spirit level on the motor belt pulley and insert
shims under the support rails, if necessary.
5
4 – Tighten the V-belt (Ill. 81/4, 82/4).
Adjustment to be carried out on hexagon-head
3 screws (Ill. 82/6).
6 6
2

A.S.
D.S.
C.E. 1
L.I.

Ill. 82 Main motor alignment

B.56 SM 102
B Installation

6.10 Low-pressure supply, suction air and blast air

6.10.1 Air supply cabinet

The air supply is provided via an air supply cabinet


with sound insulation which is normally placed near
the press at D.S..
Five different types of air supply cabinets are
available, depending on the press size.

Standard direct connections:

S4 ... S7 (Ill. 83, Ill. 84).


S7
S6 Suction air and blast air for feeder and delivery.
S5 Identical number and version of the connecting
S4 sockets for all presses because of identical air
requirements.
S1 ... S3
Connections for central air distributor:

S8 ... S11 S1 ... S3 and


S8 ... S11 (Ill. 83, Ill. 84).
Blast air to the central air distributor, for printing units
Ill. 83 Air supply cabinet and delivery.
Number of blast air units and thus also the number of
connecting sockets ∅ 65 mm varies depending on
the press size.

Note:
Identification on the air supply cabinet:
S stands for connection piece.

Connec- Diameter Type of air Application


tion piece
S4 ∅ 32 mm Suction air Feeder: Suction head,
0.4 bar suction nozzles on the feed table.
S5 ∅ 40 mm Blast air Feeder: Forwarding flap, lateral and
1.45 bar front edge blowers.
Delivery: Lateral sheet separation blowers.
S6 ∅ 40 mm Blast air Feeder: Governor foot on suction head
2 bar (speed-dependent blast air).
S7 ∅ 55 mm Suction air Delivery: Sheet brake above yellow filter.
0.45 bar Sheet catcher.
S1 ... S3 ∅ 65 mm Blast air Central air distributor.
S8 ... S11 1.25 bar
Table 3

SM 102 B.57
B Installation

3 A.S.
D.S.
∅ 25 mm ∅ 25 mm C.E.
L.I.

∅ 40 mm

∅ 16 mm

2
∅ 25 mm
∅ 55 mm ∅ 55 mm
1 ∅ 32 mm

S7 S4 4 ∅ 16 mm
∅ 40 mm S6 S5

Ill. 84 Diagram - direct connections

6.10.2 Standard direct connections

– Cut the hoses to correct length, connect on


the respective connecting pieces
(Ill. 84/1...84/5) and on the connecting sockets
S4...S7 on the air supply cabinet (Ill. 83, Ill. 84).
Secure by means of hose clamps.
Attention!
Install air hoses as straight as possible.
Avoid extreme bends and kinks.

Note:
The following parts are not located in the air
supply cabinet:
Compressor E4 for pneumatic system,
air blast unit M28 for sheet decurler,
vacuum pump M9/M18 for transfer drum 2,
vacuum pump M23/M27 for storage drum,
radial blower M33/M33a for sheet travel and
heat extraction in the delivery,
suction unit M22 for suction brush (extra acces-
sory).

B.58 SM 102
B Installation

6.10.3 Central air distributor, blast air 1.25 bar

B3

B4
B6
2
B4
B6

3
10
B4
B6
B16
S1 ... S3 4 B12
S8 ... S11
6

B14

B10
B4
B12
5

B13
B14 B11

B10
B4
5
11

B12
8

B14
B13 B15

Ill. 85 Air distributor

SM 102 B.59
B Installation

Item Air distributor Connecting Application


(Ill. 85) socket
1 PU I ∅ 25 mm B3 Blast air on feed table/front lay
(identical for all group.
versions)
2 PU II ∅ 65 mm Blast air supply 1.25 bar from air supply cabinet.
(main distributor) Connections S1 ... S3; S8 ... S11
(number varies depending on press size).

∅ 16 mm B4 Blower bar above transfer cylinder 2.

∅ 16 mm B6 Blowing device blanket/impression cylinder


(extra accessory).
3 PU III ... VII ∅ 16 mm B4 Blower bar above transfer cylinder 2.
intermediate units of the respective printing unit.
(1 distributor per
printing unit) ∅ 16 mm B6 Blowing device blanket/impression cylinder
(extra accessory).
4 Last PU ∅ 16 mm B4 Blower bar above transfer cylinder 2.

∅ 16 mm B6 Blowing device blanket/impression cylinder


(extra accessory).
6 Delivery ∅ 32 mm B12 Longitudinal blower tubes.
(presses with
printing unit as ∅ 55 mm B14 Small blower tube on delivery drum,
last unit) guide strap blowers.

∅ 25 mm B16 Blower tube above sheet decurler.


5 Coating unit ∅ 16 mm B4 Blower bar above transfer cylinder 2.

∅ 16 mm B10 Control unit for coating blanket washing


device (extra accessory).
7 Delivery ∅ 55 mm B11 Sheet guide plates.
(presses with
coating unit) ∅ 32 mm B12 Longitudinal blower tubes.

∅ 55 mm B13 Large blower tube on delivery drum.

∅ 40 mm B14 Small blower tube on delivery drum,


guide strap blowers.
8 Extended ∅ 32 mm B12 Longitudinal blower tubes.
delivery
(straight-printing ∅ 55 mm B13 Large blower tube on delivery drum.
presses with
coating unit only) ∅ 40 mm B14 Small blower tube on delivery drum,
guide strap blowers.

∅ 75 mm B15 Sheet guide plates.

Table 4

B.60 SM 102
B Installation

Item Air distributor Connecting Application


(Ill. 87) socket
1 PU with ∅ 16 mm B4A Blower bar above storage drum.
sheet reversing
device ∅ 16 mm B4B Blower bar above storage drum.

∅ 16 mm B5 Blowing device - electronic eye


(direct connection).
∅ 16 mm
B6 Blowing device blanket/impression cylinder
(extra accessory).
∅ 16 mm
B7.1 Sheet guide plate with nozzles under
reversing drum, (2 connections on top).
∅ 16 mm
B7.2 Sheet guide plate with nozzles under
reversing drum, (1 connection at the
bottom).

Table 5

Number and type of air distributors varies according


to the press version and number of printing units.

– Screw down the air distributors (Ill. 85/1 ... 6),


A.S. connected with connecting tubes (Ill. 85/10), at
D.S. the bottom of the foot steps D.S. (Ill. 86).
C.E.

ÅÅÅÅÅÅÅ
ËËËËËËË
Attention!
L.I.
When you insert the tubes into the air distri-

ËËËËËËË
ÅÅÅÅÅÅÅ butors make sure that the O-seal fits cor-

ËËËËËËË
ÅÅÅÅÅÅÅ
rectly.

ËËËËËËË
ÅÅÅÅÅÅÅ – Cut hoses to correct length and connect

ËËËËËËË
ÅÅÅÅÅÅÅ on the respective connection piece of the distri-
butor (Ill. 85) and on the connecting socket
S1 ... S3; S8 ... S11 on the air supply cabinet
(Ill. 83).
Secure by means of hose clamps.

Ill. 86 Fastening the air distributors

SM 102 B.61
B Installation

6.10.4 Air distributor - sheet reversing device


B5
The blowing devices of the sheet reversing device
B4A are supplied with air by an air distributor (Ill. 87/1)
B7.2 with 6 or 7 connections.
B7.1
B4.B A metering unit (Ill. 88/1) allows to adjust the different
B6 blowing devices individually.
B7.1
– Connect the hoses, leading from the air distri-
1 butor (Ill. 87/1) to their application, on the
metering unit (Ill. 88/1) and secure by means of
hose clamps.
– Screw down the metering unit (Ill. 88/1) on the
upper foot step D.S..
Ill. 87 Air distributor - sheet reversing device

B4A B7.1 B7.1 B7.2 A.S.


D.S.
C.E.
L.I.

ÒÒÒÒÒÒÒÒÒ
B4B

ÒÒÒÒÒÒÒÒÒ
B6

ÒÒÒÒÒÒÒÒÒ
ÒÒÒÒÒÒÒÒÒ
ÒÒÒÒÒÒÒÒÒ
1

ÒÒÒÒÒÒÒÒÒ
Ill. 88
ÒÒÒÒÒÒÒÒÒ
Metering unit - sheet reversing device

B.62 SM 102
B Installation

6.10.5 Different installation site

The air supply cabinet is designed in a way that it


can be installed up to 10 m from the press without
having to change the cross sections of the air pipes.
The cross sections of the pipes needed in case of a
different installation site can be found by means of
the following table.

Cross section of pipes


in mm, with the following pipe lengths in m:
... 10 m ... 15 m ... 20 m ... 25 m ... 30 m
Cross section S4 ∅ 32 mm ∅ 35 mm ∅ 38 mm ∅ 40 mm ∅ 42 mm
Cross sections S5 ∅ 40 mm ∅ 44 mm ∅ 46 mm ∅ 48 mm ∅ 50 mm
and S6
Cross section S7 ∅ 55 mm ∅ 60 mm ∅ 65 mm ∅ 67 mm ∅ 70 mm
Cross sections S1 ∅ 65 mm ∅ 70 mm ∅ 75 mm ∅ 79 mm ∅ 82 mm
... S3 ; S8 ... S11

Table 6

Note:
For each 90° tube bend or angle piece, 1 m
of pipe length must be added.

Example:

The air supply cabinet is scheduled to be installed in


the cellar.
D Distance (pipe length): 18 m
D 4 pcs. 90° tube bend/angle piece: 4 m
D 18 m + 4 m = 22 m
According to the table, the following cross sections
are required for a length of ... 25 m:
Cross section S4: ∅ 40 mm
Cross sections S5:
S6: ∅ 48 mm
Cross section S7: ∅ 67 mm
Cross sections S1 ... S3:
S8 ... S11: ∅ 79 mm

Attention!
The pipes used must have smooth inner
walls and a temperature stability of at least
90 °C.

SM 102 B.63
B Installation

6.11 Separate air supply aggregates, suction air

6.11.1 Vacuum pump M9/M18 for transfer


1 drums 2, straight printing units

M9 3 Note:
The number of vacuum pumps, 1 or 2, de-

ÅÅÅÅÅ
M18
pends on the respective size of the press,

ÅÅÅÅÅ
∅ 16 mm i.e. the number of transfer drums 2 to be
2 supplied with air.
Number of connecting sockets on vacuum
pump 1 ... 4 pcs. (Ill. 89/2).
One connecting socket per transfer drum 2.

– Position the vacuum pump M9 / M18 (Ill. 89/1)


at D.S. under the foot step.
– Connect the spiral hoses ∅ 16 mm (Ill. 89/2),
Ill. 89 Vacuum pump M9 / M18 leading to the turning valves of the transfer
drum, on the distributor (Ill. 89/3) of the pump.

D Electric connection: Plug connector M9-X1 /


M18-X1

6.11.2 Vacuum pump M23/M27 for storage


1 drum, sheet reversing device

M23 Note:

ÅÅÅÅÅ
M27 The number of vacuum pumps (Ill. 90/1) cor-
responds to the number of sheet reversing

ÅÅÅÅÅ
∅ 16 mm 2 devices on the press.
One vacuum pump for each sheet reversing
device.

– Position the vacuum pump M23 / M27 (Ill. 90/1)


at D.S. under the foot step.
– Connect the spiral hose ∅ 16 mm (Ill. 90/2),
leading to the turning valve of the storage drum,
on the pump.
Ill. 90 Vacuum pump M23 / M27

D Electric connection: Plug connector M23-X1 /


M27-X1

B.64 SM 102
B Installation

6.11.3 Air blast unit M28


Suction air for sheet decurler
∅ 25 mm ∅ 25 mm
5 4 3 – Place the air blast unit M28 (Ill. 91/1) under the
foot step D.S. in the area of the delivery.
∅ 40 mm – Connect the spiral hose ∅ 40 mm (Ill. 91/2),
2
leading to the control unit on the delivery.
– Connect the spiral hose ∅ 25 mm (Ill. 91/3)
leading from the control unit on the delivery to
1 the yellow air filter (Ill. 91/4).
– Connect the spiral hose ∅ 25 mm (Ill. 91/5)
M28 leading from the air filter to the sheet decurler.

Ill. 91 Air blast unit M28


D Electric connection: Plug connector M28-X1

6.11.4 Suction unit M22 for suction brush

Note:
1 The suction brush and the relevant suction
unit (Ill. 92/1) is delivered as extra acces-
2 M22 sory.

∅ 55 mm – Position the suction unit M22 (Ill. 92/1) at D.S.


close to printing unit I under the foot step.
– On the guard D.S. outside, connect the spiral
hose ∅ 55 mm (Ill. 92/2) from connection piece
(Ill. 92/3) of suction unit to connection piece of
suction brush in printing unit I.
3

D Electric connection: Plug connector M22-X1


Ill. 92 Suction unit M22

SM 102 B.65
B Installation

6.11.5 Radial blower M33/M33a for sheet travel

ÅÅÅÅÅ
in delivery
1

M33 2
ÅÅÅÅÅ∅ 160 mm Presses without coating unit

– Position the radial blower M33 (Ill. 93/1) at D.S.


next to or under the delivery.
– Connect the hose ∅ 160 mm (Ill. 93/2) on the
connection piece (Ill. 93/3) at the face of the
3
radial blower and on the connecting socket on
the suction plate underneath the sheet guide
5 plate (Ill. 94/6).
4
– Connect the exhaust hose ∅ 160 mm (Ill. 93/4)
to be provided by the customer on the connec-

ÅÅÅÅÅ
tion piece (Ill. 93/5).
∅ 160 mm
Ill. 93 Radial blower M33 D Electric connection: Plug connector M33-X1

A.S. 5
D.S. 4
C.E.
L.I. 2 3

Ill. 94 Diagram

B.66 SM 102
B Installation

ÅÅÅÅÅ ÅÅÅÅÅ Presses with coating unit

M33
ÅÅÅÅÅ ÅÅÅÅÅ
∅ 125 mm
8
∅ 160 mm
– Position the radial blower M33 (Ill. 95/1) at D.S.
next to or underneath the delivery.
– Connect the hose ∅ 160 mm (Ill. 95/2) on the
connection piece (Ill. 95/3) at the face of the
6 7 radial blower and on the air distributing piece

ÅÅÅÅÅ
(Y) (Ill. 95/6).

ÅÅÅÅÅ
2
– Connect the hose ∅ 160 mm (Abb. 95/7)
∅ 160 mm leading from the air distributing piece (Y)
(Ill. 95/6) to the connecting socket on the
suction plate under the upper sheet guide plate
3 (Ill. 96/10).
– Connect the hose ∅ 125 mm (Ill. 95/8) leading
4 from the air distributing piece (Y) (Ill. 95/6) to
the connecting socket on the sheet guide plate
bottom (Ill. 96/9).
Connect the exhaust hose ∅ 160 mm (Ill. 95/4)

ÅÅÅÅÅ

to be provided by the customer on the connec-
5
ÅÅÅÅÅ
∅ 160 mm tion piece (Ill. 95/5).

Ill. 95 Radial blower M33 D Electric connection: Plug connector M33-X1

9 10

7 1
A.S.
D.S.
C.E.
L.I. 8 6 2 3 4 5

Ill. 96 Diagram

SM 102 B.67
B Installation

ÅÅÅÅÅ ÅÅÅÅÅ ÅÅÅÅÅ ÅÅÅÅÅ


∅ 125 mm
ÅÅÅÅÅ ÅÅÅÅÅ
9
∅ 160 mm ÅÅÅÅÅ ÅÅÅÅÅ
∅ 160 mm ∅ 160 mm

12
7 8 10 11

ÅÅÅÅ ÅÅÅÅÅ
ÅÅÅÅ ÅÅÅÅÅ
3 3
∅ 160 mm ∅ 160 mm

4 4

5 5

ÅÅÅÅ ÅÅÅÅÅ
1 2

M33 6
ÅÅÅÅ
∅ 160 mm M33a 6
ÅÅÅÅÅ
∅ 160 mm

Ill. 97 Radial blower M33 and M33a

Presses with extended delivery


16
– Position the two radial blowers M33 (Ill. 97/1)
and M33a (Ill. 97/2) at D.S. close to the delivery.
12 8
13 14 Both radial blowers:
– Connect the hose ∅ 160 mm (Ill. 97/3) on the
9 15 connection piece (Ill. 97/4) at the face of the
11
radial blower and on the air distributing piece
2 (Y) (Ill. 97/7,97/10 ).
– Connect the exhaust hose ∅ 160 mm (Ill. 97/5)
to be provided by the customer on the connec-
A.S. 10 3 4 tion piece (Ill. 97/6).
D.S. 1 Radial blower M33:
C.E.
L.I. 7 3 4 6 – Connect the hose ∅ 160 mm (Abb. 97/8)
5 leading from the air distributing piece (Y)
(Ill. 97/7) to the connecting socket on the
Ill. 98 Diagram suction plate under the upper sheet guide plate
(Ill. 98/14).
– Connect the hose ∅ 125 mm (Ill. 97/9) leading
from the air distributing piece (Y) (Ill. 97/7) to
the connecting socket on the sheet guide plate
bottom (Ill. 98/13).

D Electric connection: Plug connector M33-X1

B.68 SM 102
B Installation

ÅÅÅÅÅ ÅÅÅÅÅ Radial blower M33a:

ÅÅÅÅÅ ÅÅÅÅÅ
∅ 160 mm ∅ 160 mm
– Connect the hoses ∅ 160 mm (Ill. 99/11,
99/12) leading from the air distributing piece
(Y) (Ill. 99/10) to the connecting sockets at D.S.
12 (Ill. 98/15) and O.S. (Ill. 98/16) of the hot-air ex-
traction (suction pipe).
10 11

ÅÅÅÅÅ D Electric connection: Plug connector M33a-X1

ÅÅÅÅÅ
3
∅ 160 mm

ÅÅÅÅÅ
2

M33a 6
ÅÅÅÅÅ
∅ 160 mm

Ill. 99 Radial blower M33a

SM 102 B.69
B Installation

6.12 Water treatment system

Conditioning of the dampening solution is carried out


A.S. in the central dampening solution supply.
D.S. D Supply of dampening solution (Ill. 100/2):
C.E. The dampening solution is fed via tubes
L.I. (Ill. 102) provided at D.S. and hoses to the wa-
ter pans (Ill. 100/1) of the dampening systems.
D Return flow (Ill. 100/3): The return flow is also
2 carried out via tubes (Ill. 103) and hoses
installed at D.S..

Ill. 100 Supply and return flow

6.12.1 Central dampening solution supply

Depending on the number of printing units, the pres-


ses are equipped with different central dampening
solution supply units.

At present, the following devices are delivered as


standard:
D Baldwin device without CPTronic connection
Two-colour presses
D Baldwin central dampening solution supply
Presses with 4, 5 or 6 printing units
(Technotrans central dampening solution sup-
ply, on request).
D Technotrans central dampening solution
supply
Presses with 7 or 8 printing units and all pres-
ses with 4 and more printing units with inking
unit temperature control.

Position

– Normally, the central dampening solution supply


is installed at D.S. at a distance of 70 cm to the
footboard.

B.70 SM 102
B Installation

Supply of water

D Supply of water must be ensured.


Note:
A flexible hose must be used from the in-
house water supply to the central dampe-
ning solution supply.

A minimum pressure of 0.5 bar


must be available to ensure sufficient water flow.
The maximum pressure is 4 bar;
in case of higher pressure, a pressure reducer must
be installed.

Intermediate tank

A.S. – On presses equipped with intermediate tank


2 (filter/pump station) (Ill. 101/1), position the in-
D.S.
C.E. termediate tank at D.S. under the connecting
L.I. piece (T) (Abb. 101/2) of the return flow.
Connect with hose (Ill. 101/3).
– Connect the hose (Ill. 101/4) between interme-
3 diate tank and dampening solution supply.

4 1

Ill. 101 Intermediate tank

SM 102 B.71
B Installation

6.12.2 Supply and return flow of dampening – The manifolds for supply (Ill. 102) and return
water flow (Ill. 103) should be combined according to
the press version (Ill. 104 ... 110) out of the fol-
lowing basic components, and should be
installed at D.S.:

∅ 25 mm
61.718.001 71.718.005 83.718.001

1.1
1.2 1.6

61.718.002
1.3

1.4 71.718.001

1.5
87.718.002

Ill. 102 Dampening water supply

∅ 50 mm
C5.718.002S 2.2
C5.718.003S

2.1

C5.718.004S
2.3

2.4 C5.718.006S
C5.718.005S 2.5

Ill. 103 Dampening water return flow

B.72 SM 102
B Installation

SM 102-2
SM 102-2+L

2.1
2.2
2.1
1.4
1.2
A.S.
D.S.
1.6
C.E.
L.I.

Ill. 104 2 printing units

SM 102-3
SM 102-3+L

2.1
2.5
1.1
2.3
1.3
A.S. 1.2
D.S.
C.E.
L.I. 1.6

Ill. 105 3 printing units

SM 102 B.73
B Installation

SM 102-4
SM 102-4+L

2.3
1.4

2.5
1.2

1.4
A.S. 2.3
D.S.
C.E.
L.I.

Ill. 106 4 printing units

SM 102-5
SM 102-5+L

2.3
1.4

2.5
1.2
2.4
1.3

A.S.
D.S. 2.3
1.1
C.E.
L.I.

Ill. 107 5 printing units

B.74 SM 102
B Installation

SM 102-6
SM 102-6+L

2.3
1.1

2.4
1.3
2.5
1.2
2.4
1.3
A.S.
D.S. 2.3
1.1
C.E.
L.I.

Ill. 108 6 printing units

SM 102-7
SM 102-7+L

2.3
1.1

2.4
1.3
2.4
1.5
2.5
1.2
2.4
1.3
A.S.
D.S.
C.E. 2.3
1.1
L.I.

Ill. 109 7 printing units

SM 102 B.75
B Installation

SM 102-8
SM 102-8+L

2.3
1.1

2.4
1.3
2.4
1.5
2.5
1.2
2.4
1.5
A.S. 1.3
D.S. 2.4
C.E.
L.I. 1.1
2.3

Ill. 110 8 printing units

– Connect manifolds and connecting piece (T) for


the supply ∅ 25 mm and for the return flow
∅ 50 mm.

4 – Screw down the support (Ill. 111/1) for mani-


1 folds at the bottom of the footboards D.S. bet-
ween the central air distributor and the printing
unit guard.
5

Supply of dampening water

– Fasten the complete manifold (Ill. 111/2) by


means of pipe clips (Ill. 111/3) on the supports
(Ill. 111/1) on the upper screw-on holes.
– Connect the supply hoses (Ill. 111/4) leading to
3 the individual printing units on the sockets
(Ill. 111/5).
7 – Connect the hose (Ill. 111/6) coming from the
central dampening solution supply on the
2
socket (Ill. 111/7).
6
Note:
Secure all hoses with hose clamps.
Ill. 111 Supply of dampening water

B.76 SM 102
B Installation

5 1

Ill. 112 Return flow

Return flow

– Use pipe clips (Ill. 112/3) to fasten the complete


manifold (Ill. 112/2) on the supports (Ill. 112/1).
Attention!
Make sure that there is a certain descent to
the connecting piece (T). Fit pipe clips ac-
cordingly on screw-on holes.
– Connect the supply hoses (Ill. 112/4) leading to
the individual printing units on the sockets
(Ill. 112/5).
– Presses without intermediate tank:
Connect the hose (Ill. 112/6) between the con-
necting piece (T) (Ill. 112/7) and the central
dampening solution supply.
Presses with intermediate tank:
Connect the hose (Ill. 112/6) between connec-
ting piece (T) (Ill. 112/7) and intermediate tank,
and from there to the central dampening solu-
tion supply.

Note:
Secure all hoses with hose clamps.

SM 102 B.77
B Installation

6.13 Pressure intensifier for sheet reversing device

The pneumatic/hydraulic pressure intensifier


B.S. (Ill. 113/1) opens the hydraulic clampings during the
O.S. changeover and format change procedures:
C.S.
D on the reversing drum,
L.S.
D on the storage drum,
D on the gear segment.

Note:
During transport of the press, the pressure
intensifier is fastened on the pallet of the re-
spective perfecting unit.

2
– Position the pressure intensifier connected on
the printing unit (Ill. 113/1) flat on the floor under
the foot step O.S..
Attention!
1 2 3 To avoid a loss of pressure, the black hy-
draulic hose (Ill. 113/2) leading to D.S.
should not be disconnected, if possible.

– Connect the pneumatic hose (blue compres-


sed-air hose, ∅ 6 mm) (Ill. 113/3) to the con-
necting piece (T) on the main air hose (see
6.5.3.).
– Electrical connection:
Connect the plug with screw plug of the orange
cable coming from the distribution box O.S. on
the socket provided with an orange plug
(Ill. 113/4).

Ill. 113 Pressure intensifier - sheet reversing de-


vice

B.78 SM 102
B Installation

7 Optional equipment

7.1 Inking unit temperature control

D The inking unit temperature control is delivered


7 as extra accessory.
4
3 D All presses are standard-equipped with distribu-
tor cylinders and ink fountain rollers prepared
for temperature control.
A
Therefore, a retrofit of the inking unit tempera-
ture control is possible.
D In each printing unit, 3 ink distributors (Ill. 114/1
B
5 to 114/3) and the ink fountain roller (Ill. 114/4)
are temperature-controlled.
1
D
C – Supply and return flow can be opened and
closed on the individual printing units via taps
2 (Ill. 114/6).
– Water flow for the ink fountain roller (Ill. 114/4)
can be regulated individually via a reducing
6
valve (Ill. 114/7).

Ill. 114 Inking unit temperature control

7.1.1 Inking unit temperature control devices


Number of Temperature Hose ∅
printing units control
D Depending on the number of printing units,
2 FRT-C 3/8 25 mm presses are equipped with temperature control
devices of various sizes (Technotrans).
3 FRT-C 6/12 25 mm
D Presses with 7 or 8 printing units are equipped
4 FRT-C 6/16 25 mm with 2 devices.
5 FRT-C 6/20 40 mm
6 FRT-C 6/25 40 mm Position
7 FRT-C 6/12 25 mm
– Usually, the inking unit temperature control de-
FRT-C 6/16
vice is positioned at D.S. at a distance of 70 cm
8 FRT-C 6/16 25 mm to the press (foot step).
2 Stück
– Align by using a spirit level.

Table 7

SM 102 B.79
B Installation

A.S.
D.S.
C.E.
L.I.

ÅÅÅ
6 ÅÅÅ 4

ÅÅÅ 5

ÅÅÅ
B.S.
O.S.
4
C.S.
3 L.S.

Ill. 115 Manifolds

7.1.2 Installing the manifolds

D Supply (Ill. 115/2, 115/6) and return flow


(Ill. 115/3, 115/5) of the water for temperature
control to and from the individual printing units
is carried out via manifolds (Ill. 115/1) installed
at O.S..

– Combine the delivered components (connecting


piece (T), manifolds) into complete manifolds.
Note:
The combination differs according to the
number of printing units (Ill. 117, Ill. 118).
1
– Screw down the supports (Ill. 116/1, 115/4), on
which the tubes rest, at the bottom of the side
frame O.S..

Ill. 116 Supports

B.80 SM 102
B Installation

7.1.3 Manifolds of the different press types

SM 102-2
SM 102-2-P
SM 102-2+L
SM 102-2-P+L

2 1

SM 102-3
SM 102-3-P
SM 102-3+L
SM 102-3-P+L

3 2 1

SM 102-4
SM 102-4-P
SM 102-4+L
SM 102-4-P+L

4 3 2 1

SM 102-5
SM 102-5-P
SM 102-5+L
SM 102-5-P+L

5 4 3 2 1

Ill. 117 Diagram - manifolds

SM 102 B.81
B Installation

SM 102-6
SM 102-6-P
SM 102-6+L
SM 102-6-P+L

6 5 4 3 2 1

SM 102-7
SM 102-7-P
SM 102-7+L
SM 102-7-P+L
3 2 1

7 6 5 4

SM 102-8
SM 102-8-P
SM 102-8+L
SM 102-8-P+L
4 3 2 1

8 7 6 5

Ill. 118 Diagram - manifolds

B.82 SM 102
B Installation

7.1.4 Connecting the printing units


C
To ensure sufficient protection against corrosion du-
ring transport, the inking unit temperature control of
the individual printing units is filled with a mixture of
water and glycols, which has antifreeze properties.

D When connecting the hoses of the individual


printing units on the manifolds, proceed as fol-
lows:
1
– Close the taps (Ill. 119/1) for supply and return
flow of the water for temperature control.
Attention!
Open them only if you fill the temperature
control device.
2
– Separate the hoses which are connected during
Ill. 119 Supply and return flow transport at the connecting point (Ill. 120).
Note:
The connecting piece (Ill. 120/1) is not nee-
ded any more.

– Connect the supply hose on the supply mani-


fold.
Note:
The supply hose is marked by means of ad-
hesive tape (Ill. 119/2, 120/2).

– Connect the return flow hose on the return flow


1
manifold.

2 A.S.
D.S.
C.E.
L.I.

Ill. 120 Hose connection during transport

SM 102 B.83
B Installation

7.1.5 Installing the supply and return flow


hoses

1 2 D Supply (Ill. 121/1) from and return flow


(Ill. 121/2) to the temperature control device is
provided by two hoses, which should be instal-
led between two printing units from D.S. to
O.S..

For hose diameters of the different press types


refer to the table.

Number of Temperature Hose ∅


3 printing units control
2 FRT-C 3/8 25 mm
3 FRT-C 6/12 25 mm
Ill. 121 Hose diagram 4 FRT-C 6/16 25 mm
5 FRT-C 6/20 40 mm
6 FRT-C 6/25 40 mm
7 FRT-C 6/12 25 mm
FRT-C 6/16
3
8 FRT-C 6/16 25 mm
2 pcs.

Table 8

Attention!
Use fibrous hoses only.

– Connect the supply hose (Ill. 122/1) and the


4 return flow hose (Ill. 122/2) on the temperature
control device (Ill. 122/3) and on the connecting
pieces (T) (Ill. 121/3) of the manifolds.
1 2

Ill. 122 Temperature control device

B.84 SM 102
B Installation

7.1.6 Filling the temperature control device

1 Attention!
The locking nuts of the automatic bleeder
valves (Ill. 123/1) must be open, unscrew
black caps, if necessary.

– Open all stop-cocks in the device and on the


printing units.

5 – Fill the device with water via the feed cock


(Ill. 123/2) on the continuous-flow container.
Note:
Filling pressure approx. 1 ... 1.5 bar
4 static pressure on both manometers.
Check the reading on the manometer again
2 days after commissioning.

– Install the electrical connection.


2 Connect the connection cable and the plug
(Ill. 122/4).
3 Attention!
The device may only be switched on when
filled with a sufficient amount of water.
Check the direction of rotation of the pump
Ill. 123 Diagram - temperature control device motor (Ill. 123/3).

– Run the pump several times and refill water, as


necessary.
Bleeding is carried out automatically.
Note:
In case of insufficient water an error signal
will be given on the display and control
panel. If this signal is ignored, the device will
be switched off after 30 minutes.

Water pressure

D Return-flow pressure (depending on static


pressure)
0.7 ... 1.0 bar
D Differential pressure
1.5 ... 2.5 bar

– Adjust on the by-pass valve.

D Max. permissible system pressure 6 bar,


safety valve (Ill. 123/5).

SM 102 B.85
B Installation

B.86 SM 102
B Installation

8 Standard spare parts set

8.1 Miscellaneous parts

Miscellaneous parts, i.e. screws, nuts etc. are


packed with the press in cartons and bags with the
respective part number.

Part no. Designation/place of installation Remark


MV.016.435 Miscellaneous parts for foot steps D.S. (press) Basic equipment
MV.016.436 Miscellaneous parts for foot steps O.S. (press) Basic equipment
MV.028.364 Miscellaneous parts for foot steps O.S. (feeder) Basic equipment
MV.028.726 Miscellaneous parts for foot steps O.S. (PU Basic equipment
2...PU 8)
MV.028.727 Miscellaneous parts for foot steps O.S. Basic equipment
(delivery)
MV.028.728 Miscellaneous parts for foot steps D.S. (feeder) Basic equipment
MV.028.729 Miscellaneous parts for foot steps D.S. (PU Basic equipment
2...PU 8)
MV.028.730 Miscellaneous parts for foot steps D.S. Basic equipment
(delivery)
MV.000.010 Miscellaneous parts for intermediate guard O.S. Basic equipment
MV.000.011 Miscellaneous parts for guard O.S. last printing dep. on variant SM 102 with
unit L = coating unit
MV.000.012 Miscellaneous parts for guard O.S. last printing dep. on variant SM 102 without
unit L = coating unit
MV.000.015 Miscellaneous parts for delivery without powder dep. on variant
spray device
MV.000.070 Miscellaneous parts for cable conduit Basic equipment
MV.000.081 Miscellaneous parts for Automix dep. on variant 2...3 units
MV.000.126 Miscellaneous parts for pile chain guard on Basic equipment
delivery
MV.000.127 Miscellaneous parts for delivery dep. on variant 300 / 500 mm
elevated
MV.000.128 Miscellaneous parts for form guard on delivery dep. on variant 300 / 500 mm
elevated
MV.000.130 Miscellaneous parts for foot steps D.S. and O.S. dep. on variant extended
delivery
MV.000.202 Retainer plug Basic equipment
MV.000.203 Cable clip Basic equipment
MV.000.251 Retainer plug dep. on variant 8 units
MV.000.256 Retainer plug dep. on variant 9 units
MV.000.261 Retainer plug dep. on variant 5 units
MV.000.266 Retainer plug dep. on variant 6...7 units

SM 102 B.87
B Installation

Part no. Designation/place of installation Remark


MV.024.712 Miscellaneous parts for protective rail on walk- dep. on variant 300 / 500 mm
ways D.S. elevated
MV.025.645 Miscellaneous parts for preloading device dep. on variant
MV.026.198 Miscellaneous parts for Alcolor dampening Basic equipment
system
MV.027.747 Miscellaneous parts for inking unit temperature dep. on variant
control
MV.027.897 Miscellaneous parts for delivery guard dep. on variant SM 102 without
L = coating unit
MV.027.898 Miscellaneous parts for delivery guard dep. on variant SM 102 with
L = coating unit
MV.028.103 Miscellaneous parts for cable bridge for air dep. on variant
supply and dryer cabinet
MV.028.104 Miscellaneous parts for extended cable bridge dep. on variant
for air supply and dryer cabinet
MV.028.106 Miscellaneous parts for cable bridge to dryer dep. on variant extended
cabinet delivery
MV.028.374 Hose clamps for air supply 10 m dep. on variant 2...6 units
MV.028.375 Hose clamps for air supply 10 m dep. on variant 7...9 units
MV.028.525 Miscellaneous parts for feeder console dep. on variant 300 / 500 mm
elevated
MV.028.709 Miscellaneous parts for edge protection for dep. on variant
delivery pile support plate sunken into the floor
MV.028.710 Miscellaneous parts for edge protection for dep. on variant
feeder pile support plate sunken into the floor
MV.028.857 Miscellaneous parts for fixing angle of delivery Basic equipment
Table 9

B.88 SM 102
B Installation

9 Technical information

For information on technical specifications, air sup-


ply, power requirement, dimensions, weights and
floor plans please refer to the manual ”Technical in-
formation”.

The technical information manual may be ordered


with Heidelberg as follows:
1 set of technical information
Speedmaster SM 102
Part no. 00.999.5855

00.999.5855 consists of:

Type Part no.


SM 102-1+L 00.999.5820
SM 102-1+LX
SM 102-2(-P) 00.999.5821
SM 102-2(-P)+L
SM 102-2+LX
SM 102-4(-P) 00.999.5822
SM 102-4(-P)+L
SM 102-4+LX
SM 102-5(-P) 00.999.5823
SM 102-5(-P)+L
SM 102-5+LX
SM 102-6(-P) 00.999.5824
SM 102-6(-P)+L
SM 102-6+LX
SM 102-7(-P) 00.999.5825
SM 102-7(-P)+L
SM 102-7+LX
SM 102-8(-P) 00.999.5826
SM 102-8(-P)+L
SM 102-8+LX
Table 10

SM 102 B.89
B Installation

B.90 SM 102

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