Installation (90 99)
Installation (90 99)
Attention!
Make sure that the foundation is
dimensioned according to the weight of the
press.
If in doubt, the customer should consult an
architect or a civil engineer.
SM 102 B.1
B Installation
2.1 General
B.2 SM 102
B Installation
3 Bottom plates
3.1 Overview
91.491.005
91.491.002
SM 102 B.3
B Installation
91.491.005
91.491.002
B.4 SM 102
B Installation
91.491.005
91.491.002
SM 102 B.5
B Installation
91.491.005 91.491.005
91.491.002
91.491.002
B.6 SM 102
B Installation
3.2 Dimensions
L II ... VIII I
130
40
130
115
1425
Ill. 5 Dimensions
Printing unit I
Coating unit
SM 102 B.7
B Installation
B.8 SM 102
B Installation
Printing unit
Coating unit
Attention!
The coating unit must not be lifted and trans-
A.S. B.S.
ported from underneath the base cross bar
D.S. O.S. (Ill. 6/1).
C.E. 1 C.S.
L.I. L.S. – If required, lift the coating unit from underneath
the side frames only (Ill. 6/2).
SM 102 B.9
B Installation
B.10 SM 102
B Installation
4.3 Gantry 6 t
ÉÉ ÌÌ
Ì
ÌÌ
Ì
Ill. 9 Gantry 6 t
SM 102 B.11
B Installation
B.12 SM 102
B Installation
4.3.4 Delivery
A.S. B.S.
D.S. 3 O.S. – Screw down the lifting device 00.894.1207
C.E. C.S. (1 pair) (Ill. 13/1) on the delivery side frames
L.I. L.S. D.S. and O.S..
2
– Screw down the lifting device 00.894.1207 on
the cross supports of the gantry by means of
4 guide blocks 00.894.0104 (Ill. 13/2) and he-
1 xagon-head screws DIN 931 M24 x 230
00.894.0055 (Ill. 13/3).
Ill. 13 Delivery
SM 102 B.13
B Installation
B.S.
1 O.S.
C.S.
L.S.
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Ill. 14ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
Extended delivery
B.14 SM 102
B Installation
4.4 Gantry 10 t
Ill. 15 Gantry 10 t
SM 102 B.15
B Installation
B.16 SM 102
B Installation
Note:
Installation of the press starts with printing
unit I.
III II I
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ z
x y x y x
SM 102 B.17
B Installation
Note:
After checking floor conditions, bring the un-
packed printing units as close as possible to
the installation site so that the floor adapts to
the weight of the printing units.
B.18 SM 102
B Installation
ÄÄÄÄÄÄ
corresponding to the values found when
checking floor conditions.
ÄÄÄÄÄÄ
ÄÄÄÄÄÄ
Attention!
Highest point of floor level should be the re-
ÄÄÄÄÄÄ
ference point.
ÄÄÄÄÄÄ
If the floor is higher towards the delivery,
make sure already during positioning that
ÄÄÄÄÄÄ D
the preceding printing units are not
positioned too deep.
Levelling block at lowest position: x = 198 mm
Ill. 17 Levelling block - printing unit
– Recommendation: Preset the levelling block at
the highest point to a height of x = 204 mm
(standard value). This allows an adjustment of
6 mm downwards and 24 mm upwards.
Set the remaining levelling blocks by means of
the found values according to this standard
value.
Note:
The adjusting spindles must not be turned
out of the levelling blocks more than
30 mm.
Note:
After positioning the press, the adjusting
spindles of the levelling blocks must be cen-
tered in the borings of the base.
SM 102 B.19
B Installation
ÈÈÈÈ
printing units (Ill. 17) and under the coating unit
ÈÈÈÈ
x (Ill. 18) must be set according to the values
found when checking floor conditions.
ÈÈÈÈ
ÈÈÈÈ
Attention!
If the floor is higher towards the delivery,
make sure already during positioning that
the preceding printing units are not
positioned too deep.
In this case it would not be possible to set
Ill. 18 Levelling block the coating unit sufficiently deep.
Note:
After positioning the coating unit, the
spindles of the levelling blocks must be
centered in the borings of the base.
B.20 SM 102
B Installation
Attention!
The exact position of printing unit I influen-
I ces the position of the entire press.
Note:
Before letting down the printing units,
Ill. 19 Position of printing unit I connect the discharge of oil/dirt on the base
according to chapter 6.1.
SM 102 B.21
B Installation
B.22 SM 102
B Installation
Alternative
ÇÇ ÇÇÇÇÇ
L.I. relevant.
ÇÇ ÇÇÇÇÇ 130 mm
SM 102 B.23
B Installation
ÀÀÀ
ÄÄÄ
ÎÎ
the black arrow and the part number must
ÄÄÄ
ÀÀÀ
be aligned flush with the white line at the
casing.
ÎÎ
ÄÄÄ
ÀÀÀ The position of the white line varies from
printing unit to printing unit.
A.S.
D.S.
C.E.
3 L.I.
B.24 SM 102
B Installation
B.S.
O.S.
C.S.
L.S.
SM 102 B.25
B Installation
Ó
A.S. by means of a hydraulic pump, which is applied
D.S. at the rear edge of the base in a tilted position.
C.E.
– Use a plastic hammer to push the levelling
L.I.
blocks slightly forward, i.e. bring them to a cen-
tre position in relation to the location hole in the
base.
– Double-check the position of the printing unit by
using a spirit level and correct, if necessary.
B.26 SM 102
B Installation
1 Attention!
1 Before bringing the printing units together
check the position of the gripper bars. To
prevent damage on the gripper bars it might
2 be necessary to set the gears out of mesh
(Ill. 27/1).
SM 102 B.27
B Installation
ÈÈ ÈÈ
der side frames D.S. and O.S. (Ill. 29/7) on 2
ÇÇÇÇÇÇÇÇÇÇ
7 adjusting screws each (Ill. 29/5) and on the 2
adjusting screws (Ill. 29/6) which are provided
ÀÀÀÀÀÀÀÀÀÀÀ
ÇÇÇÇÇÇÇÇÇÇ 2 in the red auxiliary cross bar.
ÀÀÀÀÀÀÀÀÀÀÀ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÀÀÀÀÀÀÀÀÀÀÀ
3
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 29 Standard feeder
Lateral alignment
2
– Centre the swing-up feed table (Ill. 30/1) in rela-
x tion to the lateral cover plates D.S. (Ill. 30/2)
and O.S. (Ill. 30/3) at the front lay group by
shifting the feeder in lateral direction.
The gap x must be identical at D.S. and O.S..
A.S. x B.S.
D.S. O.S.
C.E. 1 C.S.
L.I. 3 L.S.
Ill. 30 Lateral alignment
B.28 SM 102
B Installation
Levelling
A.S.
D.S. 2
– Use a straight edge (Ill. 31/1) to level the feeder
C.E. 4 so that the swing-up feed table (Ill. 31/2) is
L.I. aligned flush with the lateral cover plates
(Ill. 31/3, 31/4).
5 1 B.S.
O.S.
3
C.S.
L.S.
Ill. 31 Levelling
Parallel alignment
2 3
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
Ill. 33 Lateral levelling
SM 102 B.29
B Installation
ÀÀÀ
ÄÄÄ
ÎÎ
ÄÄÄ
ÀÀÀ
ÎÎ
ÄÄÄ
ÀÀÀ
1
A.S.
D.S.
C.E.
L.I.
1
B.30 SM 102
B Installation
4
6
7
2 6
B.S.
O.S.
3 C.S.
L.S.
ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÈÈ ÈÈ
justing screws provided on the rear supports
2
D.S. and O.S. (Ill. 37/7).
ÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 37 Preset feeder
Lateral alignment
0,2
1 2
SM 102 B.31
B Installation
Levelling
A.S.
D.S. 2
– Use a straight edge (Ill. 39/1) to level the feeder
C.E. 4 so that the swing-up feed table (Ill. 39/2) is
L.I. aligned flush with the lateral cover plates
(Ill. 39/3, 39/4).
Note:
The front cover plate (Ill. 39/5) is positioned
lower.
5 1 B.S.
O.S.
3
C.S.
L.S.
Ill. 39 Levelling
Parallel alignment
B.S.
O.S.
C.S. Lateral levelling
L.S.
– Position a spirit level on the tape driving shaft
(Ill. 41/1).
1
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
ÔÔÔÔÔÔÔÔÔÔÔÔÔÔ
Ill. 41 Lateral levelling
B.32 SM 102
B Installation
ÀÀÀ
ÄÄÄ
ÎÎ
ÄÄÄ
ÀÀÀ
ÎÎ
ÄÄÄ
ÀÀÀ
1
A.S.
D.S.
C.E.
L.I.
1
SM 102 B.33
B Installation
4 1 4 approx. 64 mm
5 37 mm 37mm
5
2 3
approx. 983 mm
approx. 983 mm
5 1 mm 5
B.S. A.S.
O.S. 6 1 mm D.S.
C.S. C.E.
L.S. = 635 mm = L.I.
B.34 SM 102
B Installation
Ì
borings provided.
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
1 Attention!
5 mm
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
After adjusting the guide rails check whether
the pile support plate can be moved up and
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÇÇÇÇÇÇÇÇ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
down easily and without getting jammed.
Ill. 46
ÇÇÇÇÇÇÇÇ
Guide mechanism of the pile support
plate - standard feeder
B.S.
O.S.
C.S.
L.S.
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
5 mm
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 47 Guide mechanism of the pile support
plate - Preset feeder
SM 102 B.35
B Installation
Pile stop
A.S.
D.S. Attention!
Check the pile stop.
C.E.
When moving down, the pile support plate
L.I. must stop at a distance of approx. 120 mm
from the floor.
– The adjustment should be done on the limit
1 switch 11S39 behind the switching tongue
(Ill. 48/1, 49/1).
Standard feeder
– Check the distance of approx. 2 mm between
switching tongue (Ill. 48/1) and floor.
Preset feeder
– Set the switching tongue (Ill. 49/1) to a distance
of approx. 2 mm to the floor.
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
screws (Ill. 49/2).
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 48 Switching tongue - standard feeder
2 A.S.
D.S.
C.E.
L.I.
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ 2 mm
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 49 Switching tongue - Preset feeder
B.36 SM 102
B Installation
B.S.
O.S.
C.S.
L.S.
2
3
1
A.S. 7
D.S. 4
8
C.E.
L.I. 5 7
Ill. 50 Delivery
SM 102 B.37
B Installation
Alignment procedure
1
Aligning/adjusting the delivery should be done on the
2 following points:
D Adjusting screws (Ill. 53/2) of the delivery side
frames D.S. and O.S. (Ill. 53/1, 50/5), 2 pcs.
ÊÊÊ ÊÊÊ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
3
D Adjusting screws of the vertical red auxiliary
supports.
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 53 Side frame
– Align the vertical screw-on surfaces of the deli-
very (Ill. 54/1) at D.S. and O.S. from the top to
the bottom parallel to the screw-on surfaces
(Ill. 54/2) of printing unit or coating unit.
B.S. Check by means of feeler gauge.
=
O.S. – Apply some oil on the connecting screws (D.S.
C.S. and O.S. 2 pcs. each), screw them in and
L.S. tighten them.
– Check the lateral alignment of the delivery at
1 2 the side frame D.S. outside.
=
Attention!
Check the gear backlash 0.03 ... 0.08 mm
after aligning the delivery and tightening the
connecting screws.
B.38 SM 102
B Installation
A.S.
D.S.
C.E.
L.I.
2 3 6 1
4 5 6
SM 102 B.39
B Installation
Alignment procedure
1
Aligning/adjusting the extended delivery should be
2 done on the following points:
D Levelling blocks (Ill. 58/1, 56/5) D.S. and O.S.,
2 pcs. each.
ÊÊÊ ÊÊÊ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
3
D
frames D.S. and O.S. (Ill. 59/1), 2 pcs. each.
Adjusting screws of the vertical red auxiliary
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 59 Side frame –
supports.
B.40 SM 102
B Installation
6 Assembly/completion work
A.S.
Letztes DW Zwischen-DW DW I D.S.
Last PU Intermediate PU PU I C.E.
Dernier GI GI intermédiaire GI I L.I.
Ultimo CI CI intermedio CI I
2 2 2
B.S.
O.S.
1 1 1 1 C.S.
1 1
3 3 L.S.
1
4 4 4 4
2 3 4
The oil drip pans of the printing unit bases collect the
oil, water and washup solution residues running
down inside the press.
To prevent overflowing of the oil drip pans, threaded
holes are provided in each base behind the levelling
blocks O.S. for the hose nozzles of the drain hoses.
SM 102 B.41
B Installation
2 3 4
B.42 SM 102
B Installation
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 64 Cable conduit - printing unit
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Ill. 65 Cable conduit - coating unit
SM 102 B.43
B Installation
ÍÍÍ
The oil is fed to the units via the 4/2-way valve or oil
ÍÍÍ
reservoir from the rear to the front.
ÍÍÍ
ÍÍÍ
– Connect
1 x pipe for circular lubrication (Ill. 66/1) with
screwed connecting piece,
2 3 1 x pipe for distributing lubrication (Ill. 66/2)
with quick connector,
each on the coupling (Ill. 66/3) between the
printing units.
Ill. 66 Oil supply
B.44 SM 102
B Installation
SM 102
5 5
A.S. Letztes DW
D.S. Last PU
C.E. Dernier GI
L.I. Ultimo CI
1 2 1 2 1 2
4 4
1
1 bar 1
2 12 bar 2
3
Lackierwerk
Coating unit
Groupe de vernissage
SM 102+L Cuerpo barnizador
1 2 1 2 2 1
4 4
1
1 bar 1
2 12 bar 2
3
Attention!
Bleed the distributing lubrication 12 bar in
every printing unit on the upper lubrication
distributor unit O.S. at the vent screw
(Ill. 67/5).
SM 102 B.45
B Installation
1 2
∅ 45 mm
Ill. 68 Oil return flow
1 2 1 2
3
4
B.46 SM 102
B Installation
Note:
Oil supply for circular and distributing lubri-
cation (Ill. 69/4) is carried out in the last
printing unit.
SM 102 B.47
B Installation
3 2
B.48 SM 102
B Installation
B.S.
O.S.
C.S.
L.S.
7 7 7
3 3 3
2 4 2 4 2 4
1
5 1 1 1 ∅ 17 mm
8 6 6 6 ∅ 12 mm 6
12 12 ∅ 8 mm 12
13
9 10 ∅ 6 mm
11
Ill. 72 Diagram - pneumatic hoses
D ∅ 17 mm compressed-air hose
for impression on-off mechanism.
D ∅ 12 mm compressed-air hose
main air hose for valves on printing
and coating units and delivery.
D ∅ 8 mm compressed-air hose
for blow-off valve.
D ∅ 6 mm compressed-air hose for
valve on feeder,
washup fluid container,
sheet reversing device supply unit,
varnish supply unit,
coating blanket washing device.
Note:
Arrow points to connection.
SM 102 B.49
B Installation
A.S.
1 ∅ 17 mm 2 ∅ 12 mm
D.S.
C.E.
L.I.
IV ... I
B.S.
O.S.
C.S.
L.S.
B.50 SM 102
B Installation
∅ 12 mm
1
3 2
∅ 6 mm
Ill. 75 Pneumatic diagram - coating unit – Fit the air distributing piece (Y) on the compres-
sed-air hose ∅ 6 mm which leads to the varnish
supply unit at D.S..
– Connect the control device (Ill. 75/16) located at
O.S. and the washup fluid container (Ill. 75/17)
of the coating blanket washing device on the
mounted air distributing piece (Y) by means of a
second air distributing piece (Y) and compres-
sed-air hoses ∅ 6 mm.
SM 102 B.51
B Installation
ÖÖ
ÖÖ
C.S. washing device are supplied with washup fluid
L.S.
ÖÖ
ÖÖÖÖ
ÖÖ
(Ill. 76/3,76/4) and water (Ill. 76/2) by the washup
fluid container (Ill. 76/1) located at O.S..
ÖÖ Note:
The position of the washup fluid container,
6 8 7 7 8 6 i.e. on which printing unit, varies depending
on the press (number of printing units).
11 9
10 – Connect the washup hoses blue (Ill. 76/6),
black (Ill. 76/7) and green (Ill. 76/8), which are
1
4 leading from the 2/2-way valves of the indivi-
dual printing units to the printing unit with the
2
distributors (Ill. 76/5), on the distributors
(Ill. 76/5).
3 – Position the washup fluid container (Ill. 76/1) at
O.S. besides the printing unit with the distribu-
tors (Ill. 76/5).
– Fasten the guide rails (Ill. 76/12) on the floor.
12
– Connect the hoses for supply of water (Ill. 76/9)
Ill. 76 Supply of washup fluid and washup fluid (Ill. 76/10,76/11) on the distri-
butors (Ill. 76/5).
Washup fluid Hose colour Container Supply hose 2/2-way valve Remark
Washing device for the inking unit
Roller washup green (76/8) (76/4) (76/11) Y 50 Drop tube
fluid
Water blue (76/6) (76/2) (76/9) Y 44 Drop tube
Blanket washing device
Blanket black (76/7) (76/3) (76/10) Y 55 Combined
washing fluid spraying and
Y 52 cleaning blade
(brush)
Drop tube
Water blue (76/6) (76/2) (76/9) Y 54 Drop tube
Table 2
B.52 SM 102
B Installation
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
4 3 5 A.S.
The canisters (Ill. 77/1) for collecting the soiled blan-
ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
D.S.
C.E. ket washing fluid should be placed on the foot step
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ L.I. D.S. (Ill. 77/2) of each printing unit.
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
3 Note:
6 Mount the discharge of washup fluid toge-
ÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ther with the foot steps.
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ – Push on the drain hose (Ill. 77/3) at the drain
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍ nozzle of the blanket washing device (Ill. 77/4).
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
7 – Screw the drain hose with hose retainer
(Ill. 77/5) down on the foot step (Ill. 77/6) above
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
the intermediate guard D.S..
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ – Fasten the drain trough (Ill. 77/7), into which the
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
canister (Ill. 77/1) is placed, on the lateral foot
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
step D.S. (Ill. 77/2) by means of Velcro tape.
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
2 1
SM 102 B.53
B Installation
4 2
B.54 SM 102
B Installation
Attention!
Fill in oil and check guards for leakage
before mounting further parts at D.S..
1
SM 102 B.55
B Installation
Note:
Before the main motor is mounted, the
cables must be installed in the cable
conduits.
ÁÁÁ
A.S. port rails (Ill. 81/2, 82/2) and align it provisio-
D.S. nally to the belt pulley (Ill. 81/3, 82/3) with the
C.E. V-belt positioned.
L.I.
Attention!
3 The belt pulleys must be in alignment
(Ill. 82).
1 Note:
4 Use a straight edge (Ill. 82/5) on the rear
face of the belt pulley and the motor belt pul-
ley to align the motor.
If no straight edge is available, an alignment
cord may be used.
A.S.
D.S.
C.E. 1
L.I.
B.56 SM 102
B Installation
Note:
Identification on the air supply cabinet:
S stands for connection piece.
SM 102 B.57
B Installation
3 A.S.
D.S.
∅ 25 mm ∅ 25 mm C.E.
L.I.
∅ 40 mm
∅ 16 mm
2
∅ 25 mm
∅ 55 mm ∅ 55 mm
1 ∅ 32 mm
S7 S4 4 ∅ 16 mm
∅ 40 mm S6 S5
Note:
The following parts are not located in the air
supply cabinet:
Compressor E4 for pneumatic system,
air blast unit M28 for sheet decurler,
vacuum pump M9/M18 for transfer drum 2,
vacuum pump M23/M27 for storage drum,
radial blower M33/M33a for sheet travel and
heat extraction in the delivery,
suction unit M22 for suction brush (extra acces-
sory).
B.58 SM 102
B Installation
B3
B4
B6
2
B4
B6
3
10
B4
B6
B16
S1 ... S3 4 B12
S8 ... S11
6
B14
B10
B4
B12
5
B13
B14 B11
B10
B4
5
11
B12
8
B14
B13 B15
SM 102 B.59
B Installation
Table 4
B.60 SM 102
B Installation
Table 5
ÅÅÅÅÅÅÅ
ËËËËËËË
Attention!
L.I.
When you insert the tubes into the air distri-
ËËËËËËË
ÅÅÅÅÅÅÅ butors make sure that the O-seal fits cor-
ËËËËËËË
ÅÅÅÅÅÅÅ
rectly.
ËËËËËËË
ÅÅÅÅÅÅÅ – Cut hoses to correct length and connect
ËËËËËËË
ÅÅÅÅÅÅÅ on the respective connection piece of the distri-
butor (Ill. 85) and on the connecting socket
S1 ... S3; S8 ... S11 on the air supply cabinet
(Ill. 83).
Secure by means of hose clamps.
SM 102 B.61
B Installation
ÒÒÒÒÒÒÒÒÒ
B4B
ÒÒÒÒÒÒÒÒÒ
B6
ÒÒÒÒÒÒÒÒÒ
ÒÒÒÒÒÒÒÒÒ
ÒÒÒÒÒÒÒÒÒ
1
ÒÒÒÒÒÒÒÒÒ
Ill. 88
ÒÒÒÒÒÒÒÒÒ
Metering unit - sheet reversing device
B.62 SM 102
B Installation
Table 6
Note:
For each 90° tube bend or angle piece, 1 m
of pipe length must be added.
Example:
Attention!
The pipes used must have smooth inner
walls and a temperature stability of at least
90 °C.
SM 102 B.63
B Installation
M9 3 Note:
The number of vacuum pumps, 1 or 2, de-
ÅÅÅÅÅ
M18
pends on the respective size of the press,
ÅÅÅÅÅ
∅ 16 mm i.e. the number of transfer drums 2 to be
2 supplied with air.
Number of connecting sockets on vacuum
pump 1 ... 4 pcs. (Ill. 89/2).
One connecting socket per transfer drum 2.
M23 Note:
ÅÅÅÅÅ
M27 The number of vacuum pumps (Ill. 90/1) cor-
responds to the number of sheet reversing
ÅÅÅÅÅ
∅ 16 mm 2 devices on the press.
One vacuum pump for each sheet reversing
device.
B.64 SM 102
B Installation
Note:
1 The suction brush and the relevant suction
unit (Ill. 92/1) is delivered as extra acces-
2 M22 sory.
SM 102 B.65
B Installation
ÅÅÅÅÅ
in delivery
1
M33 2
ÅÅÅÅÅ∅ 160 mm Presses without coating unit
ÅÅÅÅÅ
tion piece (Ill. 93/5).
∅ 160 mm
Ill. 93 Radial blower M33 D Electric connection: Plug connector M33-X1
A.S. 5
D.S. 4
C.E.
L.I. 2 3
Ill. 94 Diagram
B.66 SM 102
B Installation
M33
ÅÅÅÅÅ ÅÅÅÅÅ
∅ 125 mm
8
∅ 160 mm
– Position the radial blower M33 (Ill. 95/1) at D.S.
next to or underneath the delivery.
– Connect the hose ∅ 160 mm (Ill. 95/2) on the
connection piece (Ill. 95/3) at the face of the
6 7 radial blower and on the air distributing piece
ÅÅÅÅÅ
(Y) (Ill. 95/6).
ÅÅÅÅÅ
2
– Connect the hose ∅ 160 mm (Abb. 95/7)
∅ 160 mm leading from the air distributing piece (Y)
(Ill. 95/6) to the connecting socket on the
suction plate under the upper sheet guide plate
3 (Ill. 96/10).
– Connect the hose ∅ 125 mm (Ill. 95/8) leading
4 from the air distributing piece (Y) (Ill. 95/6) to
the connecting socket on the sheet guide plate
bottom (Ill. 96/9).
Connect the exhaust hose ∅ 160 mm (Ill. 95/4)
ÅÅÅÅÅ
–
to be provided by the customer on the connec-
5
ÅÅÅÅÅ
∅ 160 mm tion piece (Ill. 95/5).
9 10
7 1
A.S.
D.S.
C.E.
L.I. 8 6 2 3 4 5
Ill. 96 Diagram
SM 102 B.67
B Installation
12
7 8 10 11
ÅÅÅÅ ÅÅÅÅÅ
ÅÅÅÅ ÅÅÅÅÅ
3 3
∅ 160 mm ∅ 160 mm
4 4
5 5
ÅÅÅÅ ÅÅÅÅÅ
1 2
M33 6
ÅÅÅÅ
∅ 160 mm M33a 6
ÅÅÅÅÅ
∅ 160 mm
B.68 SM 102
B Installation
ÅÅÅÅÅ ÅÅÅÅÅ
∅ 160 mm ∅ 160 mm
– Connect the hoses ∅ 160 mm (Ill. 99/11,
99/12) leading from the air distributing piece
(Y) (Ill. 99/10) to the connecting sockets at D.S.
12 (Ill. 98/15) and O.S. (Ill. 98/16) of the hot-air ex-
traction (suction pipe).
10 11
ÅÅÅÅÅ
3
∅ 160 mm
ÅÅÅÅÅ
2
M33a 6
ÅÅÅÅÅ
∅ 160 mm
SM 102 B.69
B Installation
Position
B.70 SM 102
B Installation
Supply of water
Intermediate tank
4 1
SM 102 B.71
B Installation
6.12.2 Supply and return flow of dampening – The manifolds for supply (Ill. 102) and return
water flow (Ill. 103) should be combined according to
the press version (Ill. 104 ... 110) out of the fol-
lowing basic components, and should be
installed at D.S.:
∅ 25 mm
61.718.001 71.718.005 83.718.001
1.1
1.2 1.6
61.718.002
1.3
1.4 71.718.001
1.5
87.718.002
∅ 50 mm
C5.718.002S 2.2
C5.718.003S
2.1
C5.718.004S
2.3
2.4 C5.718.006S
C5.718.005S 2.5
B.72 SM 102
B Installation
SM 102-2
SM 102-2+L
2.1
2.2
2.1
1.4
1.2
A.S.
D.S.
1.6
C.E.
L.I.
SM 102-3
SM 102-3+L
2.1
2.5
1.1
2.3
1.3
A.S. 1.2
D.S.
C.E.
L.I. 1.6
SM 102 B.73
B Installation
SM 102-4
SM 102-4+L
2.3
1.4
2.5
1.2
1.4
A.S. 2.3
D.S.
C.E.
L.I.
SM 102-5
SM 102-5+L
2.3
1.4
2.5
1.2
2.4
1.3
A.S.
D.S. 2.3
1.1
C.E.
L.I.
B.74 SM 102
B Installation
SM 102-6
SM 102-6+L
2.3
1.1
2.4
1.3
2.5
1.2
2.4
1.3
A.S.
D.S. 2.3
1.1
C.E.
L.I.
SM 102-7
SM 102-7+L
2.3
1.1
2.4
1.3
2.4
1.5
2.5
1.2
2.4
1.3
A.S.
D.S.
C.E. 2.3
1.1
L.I.
SM 102 B.75
B Installation
SM 102-8
SM 102-8+L
2.3
1.1
2.4
1.3
2.4
1.5
2.5
1.2
2.4
1.5
A.S. 1.3
D.S. 2.4
C.E.
L.I. 1.1
2.3
B.76 SM 102
B Installation
5 1
Return flow
Note:
Secure all hoses with hose clamps.
SM 102 B.77
B Installation
Note:
During transport of the press, the pressure
intensifier is fastened on the pallet of the re-
spective perfecting unit.
2
– Position the pressure intensifier connected on
the printing unit (Ill. 113/1) flat on the floor under
the foot step O.S..
Attention!
1 2 3 To avoid a loss of pressure, the black hy-
draulic hose (Ill. 113/2) leading to D.S.
should not be disconnected, if possible.
B.78 SM 102
B Installation
7 Optional equipment
Table 7
SM 102 B.79
B Installation
A.S.
D.S.
C.E.
L.I.
ÅÅÅ
6 ÅÅÅ 4
ÅÅÅ 5
ÅÅÅ
B.S.
O.S.
4
C.S.
3 L.S.
B.80 SM 102
B Installation
SM 102-2
SM 102-2-P
SM 102-2+L
SM 102-2-P+L
2 1
SM 102-3
SM 102-3-P
SM 102-3+L
SM 102-3-P+L
3 2 1
SM 102-4
SM 102-4-P
SM 102-4+L
SM 102-4-P+L
4 3 2 1
SM 102-5
SM 102-5-P
SM 102-5+L
SM 102-5-P+L
5 4 3 2 1
SM 102 B.81
B Installation
SM 102-6
SM 102-6-P
SM 102-6+L
SM 102-6-P+L
6 5 4 3 2 1
SM 102-7
SM 102-7-P
SM 102-7+L
SM 102-7-P+L
3 2 1
7 6 5 4
SM 102-8
SM 102-8-P
SM 102-8+L
SM 102-8-P+L
4 3 2 1
8 7 6 5
B.82 SM 102
B Installation
2 A.S.
D.S.
C.E.
L.I.
SM 102 B.83
B Installation
Table 8
Attention!
Use fibrous hoses only.
B.84 SM 102
B Installation
1 Attention!
The locking nuts of the automatic bleeder
valves (Ill. 123/1) must be open, unscrew
black caps, if necessary.
Water pressure
SM 102 B.85
B Installation
B.86 SM 102
B Installation
SM 102 B.87
B Installation
B.88 SM 102
B Installation
9 Technical information
SM 102 B.89
B Installation
B.90 SM 102