You are on page 1of 2

ME317DesignforManufacturing MiniProject4 REVERSEENGINEERINGWEEDWACKER MOTIVATION Manufacturersoftenpurchasecompetitorsproductstoreverseengineerthem.Reverseengineering involvesdisassemblyofanexistingproduct,analysisofthedesign,analysisofthefunctionalityand determinationofthemanufacturingmethod.Thisinformationisthenusedtoproduceacheaper,better product,therebyallowingmanufacturerstostayaheadofthecompetition.Manymajorcompanies haveentiredivisionsdevotedtothistask. PROJECTDESCRIPTION InMP4wewillreverseengineeraweedwackersengine.Theweedwackerisavailableinthemachine shop(RoomNo.EL202).Therearethreemainstepstothisproject: 1. Identificationofthemanufacturingmethod 2. Featureanalysis 3.

is 3. Redesign Step1:IdentificationofManufacturingMethod 11)Disassembletheengine(pleaserememberwhereallthecomponentscamefrombecauseyouwill havetoreassembleit) 12)CompleteTable1bylistingthepartnumber,partname,material,manufacturingmethod,features thathelpedyoudeterminethemanufacturingmethodandanyotherobservations.Ifcomponents aremanufacturedbymorethanoneprocess,itemizetheprocessstepsinthetable. Donotincludethebolts,bearings,screws,sponges,andcarburetorinthepartslist. Step2:FeatureAnalysis Fortheflywheel,pistonhousingandchokecover(withlabel),pleasedothefollowing: 21)Labelthemajor/significantfeaturesonthepart(notjusttheonesformanufacturingpurposes) 22)Statewhetherthefeaturewasfordesignorformanufacturingpurpose 23)Statethepurposeofthefeature Beginthefeatureanalysisforeachofthecomponentsonanewpage. Step3:Redesign Selectoneofthesethreecomponents(flywheel,pistonhousingandhub)anddothefollowing: 31)Stateanotherprocessthatcouldbeusedtomanufacturethepart.

32)Statewhetherachangeofmaterialisrequiredtousethenewprocessstatedin31. 33)Givethreeadvantagesandthreeadvantagesofthenewprocessovertheexistingprocess Deliverables Thetemplatefortheminiproject4reportisavailableonDr.Stienstraswebpage:http://www.rose hulman.edu/~stienstr/ Table1identifyingthemanufacturingmethodforallcomponents Featureanalysisoftheflywheel,pistonandHub Redesignofeitherflywheel,pistonandhub Grading Identificationofmanufacturingmethod(40pts) Partslistcomplete Materialcorrect Correctmanufacturingmethod Featurescorrectlyidentified FeatureAnalysis(45pts) Allthefeaturescorrectlyidentified Designpurposeormanufacturingpurpose Purposeofthefeature Redesign(15pts) Alternativemanufacturingprocessisreasonable Materialselection Disadvantagesanddisadvantages

You might also like