HEAT TRANSFER
External Forced Convection
Lecture 2-Flow across
cylinders/spheres
Dr Aklilu Tesfamichael Baheta
Department of Mechanical Engineering
Lesson outcome:
At the end of the lecture the student should be
able to:
• Evaluate the drag and heat transfer associated
with flow across cylinder and sphere
Flow across cyliders/spheres
• Commonly encountered in practice
• The characteristic length is the outer diameter
• The flow may involve laminar, transition, turbulent and wake
regions. The flow depends, strongly, on the Reynolds number
and it exhibits complex pattern.
• Both friction and pressure drags can be significant
Flow across cyliders/spheres
Drag coefficient
VD
Re
Low Re friction drag
High Re pressure drag
Intermediate both drags
Flow across cyliders/spheres
Creeping flow, no separation Separation start at rear body
http://www.see.ed.ac.uk/~johnc/teaching/fluidmechanics4/2003-04/fluids14/image41.gif
Flow across cyliders/spheres
Laminar Turbulent
• Re < 2105 • Re 2105
• Flow separation at 80 • Flow separation at 140
where measured from stagnation point
Flow across cyliders/spheres
Effect of surface roughness
• In flat plat, surface roughness
increase friction coefficient
• For cylinder/ sphere, surface
roughness may decrease drag
coefficient at certain Re
• Turbulent region occurs earlier at
lower Re
• Smaller drag obtained in a rough
surface cylinder as compared to
smooth surface cylinder at
identical size, velocity, and Re
http://www.aerospaceweb.org/question/aerodynamics/sports/sphere-flow-comparison.jpg
Flow across cyliders/spheres
Effect of surface roughness
Flow across cyliders/spheres
Drag force Plate AN= Lw
• Once the drag coefficient is
known, the drag force can be
calculated as
V 2 Cylinder AN= LD
FD C D AN (N)
2
• A is frontal area
Cylinder AN= D2/4
Flow across cyliders/spheres
Heat transfer coefficient
• Flow over cylinder (proposed by Churchill and
Bernstein)
Re
5/8 4/5
hD 0.62 Re Pr 1/ 2 1/ 3
Nu cyl 0.3 1
k 1 0.4 / Pr 282000
2 / 3 1/ 4
• Valid for Re Pr 0.2
• Fluid properties are evaluated at film temperature
Ts T
Tf
2
Flow across cyliders/spheres
Heat transfer coefficient
• Flow over sphere (proposed by Whitaker)
hD
0.4
1/ 4
Nu sph 2 0.4 Re 0.06 Re Pr
1/ 2 2/3
k s
• Valid for
3.5 Re 8 10 4 ,0.7 Pr 380,1.0 / s 3.2
• Fluid properties are evaluated at the free stream
temperature T, except s which is evaluated at the
surface temperature Ts
Flow across cyliders/spheres
Heat transfer coefficient
• The average Nu for flow across cylinder can be
simplified compactly:
hD
Nu cyl C Re m Pr n
k
• where C and m are constant depends on Re
• This is a simple alternative equation for flow across
cylinders based on Re number obtained
Flow across cyliders/spheres
Heat transfer coefficient
• The average Nu for flow across circular
cylinder at various Re
Fluid Range of Re Nusselt number
Gas or liquid 0.4-4 Nu = 0.989Re0.330Pr1/3
4-40 Nu = 0.911Re0.385Pr1/3
40-4000 Nu = 0.683Re0.466Pr1/3
4000-40,000 Nu = 0.193Re0.618Pr1/3
40,000-400,000 Nu = 0.027Re0.805Pr1/3
Flow across cyliders/spheres
Heat transfer coefficient
• The average Nu for flow across non circular cylinder
Flow across cyliders/spheres
Heat transfer coefficient
• The above simple relations for Nusselt number only
applicable for single cylinder
• Only for smooth surface
• It is based only on the Re
• Less accurate as compared to equation proposed by
Churchill and Bernstein
Methodology for solving problem
Ts T
• Find properties based on film Tf
temperature, Tf. 2
• Calculate Reynolds number Vx Vx
Re x
• Identify the type of flow based
on Re obtained
• Calculate Cf/Nu by using
suitable correlations kNu
• Determine h from calculated h
L
Nu
• Use the right equations Q conv hAs (Ts T ) (W)
V 2
FD C D A (N)
2
Flow across cyliders/spheres
Example
In a geothermal power plant, the used geothermal water at 80C
enters a 15 cm diameter and 400-m long uninsulated pipe at a
rate of 8.5 kg/s and leaves at 70C before being re-injected
back to the ground. Windy air at 15C flows normal to the
pipe. Neglect radiation, determine the average wind velocity?
Assumption: 1) Steady operating condition, 2) Air is an ideal gas
with constant properties, 3) Radiation effects are negligible 4)
Local atmospheric pressure is 1 atm
The average surface temperature is taken as the average
between inlet and outlet temperature, hence
Ts T 75C 15C
Tf 45C
2 2
Flow across cyliders/spheres
At 55C and 1 atm the air properties are (Table A13):
1.109 kg/m 3 1.750 10 5 m 2 /s
k 0.02669 W/mC Pr 0.7241
Specific heat of water at 75 C, Cp,water= 4193 J/kgK
Solution:
The rate of heat transfer from the water to pipe:
Q m c T 8.5 kg/s 4193 J/kg K 353 K 343 K 356400 W
p
The surface area and heat transfer coefficient
As DL 0.15 m 400 m 188.4 m 2
h
Q
356400 W K
As (Ts T ) (188.5 m )348 K - 288 K
2
31. 51 W/m 2
Flow across cyliders/spheres
The Nusselt number is
hL 31.51 W/m 2 K 0.15 m
Nu 175.1
k 0.02699 W/mK
Reynolds number can be calculated from Nu correlation for
cylinder
Re
1 0.4 / Pr
5/8 4/5
0.62 Re 1/ 2
Pr 1/ 3
Nu cyl 0.3 1
2 / 3 1/ 4
282000
0.7241 Re
1 0.4 / 0.7241 282000
5/8 4/5
0.62 Re 1/ 2 1/ 3
175.1 0.3 1 Re 71900
2 / 3 1/ 4
The average wind velocity
V
Re
1.75 10 m 2 /s 71900
-5
8.39 m/s 30.2 km/h
D 0.15 m