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SCADA System

SCADA, or Supervisory Control and Data Acquisition, is a software system essential for industrial automation, enabling real-time monitoring and control of machinery and infrastructure. It consists of various components including field devices, Remote Terminal Units (RTUs), and communication infrastructure that work together to collect and process data. SCADA systems facilitate operator supervision through human-machine interfaces (HMIs) and support historical data logging for analysis and maintenance.
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0% found this document useful (0 votes)
19 views10 pages

SCADA System

SCADA, or Supervisory Control and Data Acquisition, is a software system essential for industrial automation, enabling real-time monitoring and control of machinery and infrastructure. It consists of various components including field devices, Remote Terminal Units (RTUs), and communication infrastructure that work together to collect and process data. SCADA systems facilitate operator supervision through human-machine interfaces (HMIs) and support historical data logging for analysis and maintenance.
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What is

SCADA Systems?
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SCADA stands for Supervisory Control and Data


Acquisition. It’s a crucial category of software systems
used in industrial automation to monitor, gather, and
process real-time data from machinery and
infrastructure.
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SCADA systems act as the central nervous system of


industrial operations—connecting sensors, actuators,
and control systems to a centralized human-machine
interface (HMI) for supervision and control.
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Primary Components of SCADA Systems

1. Field Devices

These include sensors, actuators, and programmable


logic controllers (PLCs) that interact with physical
processes.
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2. Remote Terminal Units (RTUs) and PLCs

These are microprocessor-based controllers that


collect data from field devices and transmit it to
supervisory systems.
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3. Communication Infrastructure:

This includes wired or wireless networks (internet, radio,


fiber optics, etc.) that facilitate data transfer between
field devices and control centers.
SCADA Operational Workflow

Stage Function

Sensors capture real-time process variables (e.g.,


1. Data Acquisition
temperature, pressure, flow).

RTUs/PLCs receive, preprocess, and execute basic


2. Signal Processing
control logic (e.g., on/off).

3. Data Aggregated data transmitted via secure networks


Communication (Ethernet, radio, fiber) to SCADA servers.

Operators monitor systems via dashboards,


4. Visualization (HMI)
alarms, and graphical process maps.

5. Supervisory Operators issue control commands or execute


Control automated responses via SCADA logic.

Data archived for trend analysis, compliance,


6. Historical Logging
diagnostics, and predictive maintenance.
Comparison Table

Feature SCADA DCS MES PLC

Supervisory Continuous Workflow Real-time


Core Role monitoring & process execution & machine
control control traceability control

High-level Mid-to-high Low-level


Control Mid-level
(central/distribu (production (equipment
Layer (distributed)
ted) layer) level)

Process- Dashboards, Basic panel


Interface Graphical HMI
centric HMI KPIs or none

Real-Time Yes Yes Partial Limited

Extensive
Data Moderate Integrated Minimal data
logging &
Handling logging analytics history
trending

Refineries, All
Utilities, energy, Discrete
Typical Use batch/continu automation
infrastructure manufacturing
ous plants sectors

Fully
Architectur Central + remote Linked to Standalone
distributed
e RTUs/PLCs ERP/SCADA or networked
controllers

Scalability High Moderate High High

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