What is
SCADA Systems?
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SCADA stands for Supervisory Control and Data
Acquisition. It’s a crucial category of software systems
used in industrial automation to monitor, gather, and
process real-time data from machinery and
infrastructure.
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SCADA systems act as the central nervous system of
industrial operations—connecting sensors, actuators,
and control systems to a centralized human-machine
interface (HMI) for supervision and control.
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Primary Components of SCADA Systems
1. Field Devices
These include sensors, actuators, and programmable
logic controllers (PLCs) that interact with physical
processes.
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2. Remote Terminal Units (RTUs) and PLCs
These are microprocessor-based controllers that
collect data from field devices and transmit it to
supervisory systems.
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3. Communication Infrastructure:
This includes wired or wireless networks (internet, radio,
fiber optics, etc.) that facilitate data transfer between
field devices and control centers.
SCADA Operational Workflow
Stage Function
Sensors capture real-time process variables (e.g.,
1. Data Acquisition
temperature, pressure, flow).
RTUs/PLCs receive, preprocess, and execute basic
2. Signal Processing
control logic (e.g., on/off).
3. Data Aggregated data transmitted via secure networks
Communication (Ethernet, radio, fiber) to SCADA servers.
Operators monitor systems via dashboards,
4. Visualization (HMI)
alarms, and graphical process maps.
5. Supervisory Operators issue control commands or execute
Control automated responses via SCADA logic.
Data archived for trend analysis, compliance,
6. Historical Logging
diagnostics, and predictive maintenance.
Comparison Table
Feature SCADA DCS MES PLC
Supervisory Continuous Workflow Real-time
Core Role monitoring & process execution & machine
control control traceability control
High-level Mid-to-high Low-level
Control Mid-level
(central/distribu (production (equipment
Layer (distributed)
ted) layer) level)
Process- Dashboards, Basic panel
Interface Graphical HMI
centric HMI KPIs or none
Real-Time Yes Yes Partial Limited
Extensive
Data Moderate Integrated Minimal data
logging &
Handling logging analytics history
trending
Refineries, All
Utilities, energy, Discrete
Typical Use batch/continu automation
infrastructure manufacturing
ous plants sectors
Fully
Architectur Central + remote Linked to Standalone
distributed
e RTUs/PLCs ERP/SCADA or networked
controllers
Scalability High Moderate High High