USER MANUAL

LEGEND

Iron Clan Motors S.A de C.V.

Thank you for your preference and for purchasing the motorcycle manufactured by our company IRON CLAN.
This is a well-designed vehicle with low fuel consumption and a low noise level.
You can find the entire basic repair and maintenance process for this vehicle in the manual. To ensure the
Safe motorcycle driving, read the manual carefully before riding the motorcycle. A repair
Proper maintenance will keep the vehicle with the lowest failure rate and the best performance. To obtain
For more information about the repair and maintenance of this vehicle, consult your local service.

We remind you that to make your warranty valid, you must complete your service periods on time and within mileage.

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Content

How to ride a motorcycle safely ...... ... 3 Clutch adjustment .......................................................... ..25
Safety regulation ...................................... ...... 3 Check the drive chain, adjust and lubricate ... 26
Safeguard procedures ..................... ……. ... .4 Front and rear brake CBS ............................................. .27
Directrices de bricolaje ..................................... …....... 4 Líquido de frenos .................................................................. .28
Carga y accesorios .................................... …………..... ..4 Desmantelamiento y montaje de la rueda trasera ................ 29
Tires ........................................................ .... ... 6 Battery maintenance ............................................. ..30
VIN number ....................................... …………... ... .7 Fuse replacement ............................................................... ..31
Component location .................................... .... 8 Adjustment of the rear brake indicator switch ...........32
Instrument and signal light ............. ………………………. .11 Adjustment of the rear brake indicator switch ......... ..32
Combustible y aceite lubricante .................. ………. ... 14 Limpieza ............................................................................... ..32
Guía de conducción ..................................... ……….... .16 Tabla de mantenimiento periódico ...................................... ..33
{"Engine start":"17","Vehicle storage":"35"}
Motor en marcha ................................................... ... 18 Especificaciones .................................................................... 36
Conducción de motocicletas ............................ …..... .19 Diagrama esquemático eléctrico ......................................... ..37
Brake system ..................................... .............. ..20
Maintenance and repair ................................. 21
Spark plug replacement .............................................. ... 22
Cleaning and assembly of the air filter ....................... ..23
Valve gap check and adjustment ... .24
Throttle control and adjustment ................................. .25
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Conduce la motocicleta de forma segura
Warning: you must ride the motorcycle safely. You should read the safety riding rules before
drive the vehicle.
Safety regulation:
Check your vehicle before using it each time to avoid accidents.
The driver must obtain a driver's license before riding the motorcycle and must not lend their motorcycle to anyone.
that does not have a driver's license.
Most collision accidents between the truck and the motorcycle are due to the truck driver not seeing the
motorcycle. To avoid such an accident, the motorcycle rider must do the following so that the driver of the
truck sees itself while driving:
a) Wear colorful clothing
b) Do not drive the motorcycle too close to the truck or do not drive the motorcycle in the driver's blind spot.
truck
4) Comply with national and local traffic regulations
a) Most motorcycle accidents are due to excessive speed. The motorcycle rider must drive
the vehicle with a safe driving speed limit.
b) When turning or changing lanes, honk the horn and turn on the signal light first
5) When at a crossroads or at the exit of a parking lot, the motorcycle driver must be
more careful
The motorcycle rider must hold the handlebars naturally and quickly, and both feet must firmly touch the ground.
footrest.
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Safeguard procedures
1) Use a helmet, face shield, and goggles, gloves when driving.
When driving, the exhaust pipe will get very hot, cyclists should wear boots to avoid burns.
The driver and the conductor do not wear loose clothing to avoid getting hurt on the footrest, the wheels.

DIY guidelines
Warning: any modification of the vehicle may cause safety issues. When you modify your vehicle,
Modify it according to government regulations and in authorized services if you do not want to lose the warranty.

Load and accessories

Warning: to avoid any accidents, when transporting goods by motorcycle, remember that the goods
Transported by motorcycle will affect the stability of the vehicle while driving. The load or inadequate driving in
Poor road conditions can cause accidents.

Loading:
1) The height of the transported items must be lowered when loading the merchandise on a motorcycle, and it is better to transport.
goods on both sides of the vehicle.
2) Adjust the tire pressure and the shock absorber according to the weight of the loaded goods and the conditions of the
road
The loaded products must be secured on the motorcycle before riding your motorcycle.
4) Do not place the merchandise on the handlebars, the front fork, or the front fender.

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Accessories
Only use original parts from the manufacturer.
1) Check the accessories carefully, what cannot obstruct the driver's view, change the ground clearance or the
vehicle control
2) Do not install any windshield
3) Do not add any additional electrical equipment.
4) Lateral boxes are not allowed to be installed on motorcycles

Tire
Always keep the tires at the recommended pressure
Specifications
Tire pressure Front: (225 +/10) kpa Posterior: (225 +/- 10) kPa
Size Front: 110/90-17 Posterior: 130/90-17
If you find damage to the tire, please contact the service.
Warning: Incorrect tire pressure can damage the tires and cause accidents.
It is dangerous to use worn tires and to change the tires when the tread has worn down. Change the tires.
when the tire tread reaches the minimum thickness:
Minimum tire tread thickness
Front: 1.6mm Posterior: 1.6mm

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Motorcycle serial number
VIN and engine number are for vehicle registration

Número VIN
(fig1)
VIN engraved on the vertical tube (fig1)

Product identification plate The identification plate of the

the product is riveted to the vertical pipe (fig2) VIN number

Engine number:
The engine number is at the bottom of the left casing (fig3) (fig2)

Product label

(fig3)

Engine number

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Location of the components
Control system
rearview mirror
left switch
speedometer
4) speed / odometer
front brake lever
6) switch lock of
on
7) switch assembly
law
throttle handle
address blocking

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1.Número VIN Left front footrest
2.Número de motor 5. Costado
3.3. Gear shift pedal Left rear footrest

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9
Instrument and indicator light
The instrument is on top of the lighthouse.
1. Left turn indicator light: when the left turn signal light is turned on, the
flickering of the light
2. High beam: when the high beam is turned on, the light is on
3. Fuel indicator: show remaining fuel, F display the
full fuel, E indicates low fuel, warning light blinking,
remember to fill up the fuel.
4. Speedometer: shows the instantaneous speed of the engine crankshaft
5. Speed: shows the vehicle's instantaneous driving speed
6. Turn right: when turning right, turn on the light, the light is on.
7. Gear: GEAR (N)
8. Mileage: 'TOTAL' shows the total mileage of the vehicle accumulation of the vehicle, 'TRIP' indicates
unique travel mileage

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Power switch (combined switch)
The power switch 1 is underneath the instrument.
OFF: the vehicle is off, the shift indicator light is not on, the engine
It won't start. The key can be removed.

ON: when the vehicle is on, the change indicator light is

When turned on, the engine can start. The key cannot be removed.

Locking the address: turn the handlebar to the left, then turn the key to the position
"off" and press inward and turn counterclockwise to the position
"PUSH", then take out the key. If it opens the lock, you just need to turn the key in the
clockwise.

Warning: when parking the vehicle (including prolonged parking),

you must turn the power switch to the 'OFF' or 'PUSH' position to ensure the
vehicle safety and prevent battery 'energy leakage'.

The fuel gauge 2 shows the current fuel remnants of the tank.
fuel, when all five grids are displayed, the fuel is 11L.
When the fuel gauge indicates empty and blinks, it shows that the fuel is
It will have consumed, please fill the fuel soon.
the speedometer reaches the redline area
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Attention:
Even the engine is already running, it should not allow the speedometer to reach the area.
of red line
When you accelerate hard, pay special attention, do not let the speedometer
touch the red line area. the red line area indicates that the engine has already reached the
maximum operating speed. running at this speed will shorten its lifespan
of the engine.
Parts of the left combination switch:
(2) encender el interruptor de la luz (3) botón de la trompeta (4) interruptor de luz de
emergency
Rotary light switch
The rotary light switch (2) has three positions. When you need to turn left,
turn the switch to "} , the front and rear turn signal on the left side are on;
when you need to turn right, turn the switch to '➔, the front and rear turn signal of the
The right side will be on. When you press the turn signal switch, the turn signal
left and right are not on, the switch returns to the center position.
[headlight adjustment switch]
When it is necessary to turn on the light: press the adjustment switch button '/' to turn on the light.
When you need low beam light: press the adjustment button "-" with the high beam light on.

trumpet button
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When you need the horn, press the horn button (3).
emergency light switch
Press the emergency light switch, the front turn signals and
the rear ones blink at the same time
Fuel and lubricant oil
Fuel and lubricant oil depot
Ways to open the fuel tank cover:
1, opening the dustproof cover of the fuel tank (1)
2, insert the ignition switch key (2)
3, turn the key clockwise
4, the fuel tank cap will open automatically
When you need to close, press
The fuel tank capacity is 12 L
The fuel for the application must comply with GB17930-2013 <vehicle gasoline> 93 # or higher

Attention:
1. According to the requirement GB14622-2007 <emission limits for motorcycle pollutants and methods of
Test, the vehicle must comply with GB17930-2013 <vehicle gasoline> 93# gasoline.
2. When refueling, it should not be full (not over the fuel tank port). After filling the
flammable, you must close the fuel tank cap, avoid encountering danger while driving.
3. Gasoline is easy to ignite and can easily explode under specific conditions. Therefore, before opening the lid,
check if the engine is off, take strict precautions against burning cigarettes or any spark.
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Gas station

Fuel pump (1) under the rear part of the fuel tank, pump the
fuel tank fuel, going through the fuel filter, reach the
fuel spray nozzle; one side of the fuel pump connects high
fuel line under pressure (3), you will need to tighten the screws of the clamp (2)
cuando se instale;

Note: the inside of the fuel pump must be cleaned during installation.
prevent the blockage of the pump by any potential particles or fuel splodge.

Engine lubricating oil:

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Lubricating oil is the important factor that affects the engine's performance and
the lifespan. should choose the gasoline engine oil as per requirement, not allow
to use normal oil, gear oil, vegetable oil and also instead.
The engine should use SJ 5W/30 level gasoline engine oil. If changing to other types.
Lubricating oil, the viscosity should conform to the annex figure according to
different areas and temperature changes. when changing the lubricating oil, please
discharge out the original oil of the crankcase. after cleaning the crankcase by
kerosene, fill new lubricating oil as per rules.

Operation instruction
Check before driving
Before driving, you need to conduct a comprehensive check of the vehicle, perform a key check of the parts that
they can affect handling safety. Check at least the following items (need for adjustment or
maintenance, in accordance with each of the instructions in this instruction manual
Check the lubricant oil level of the engine order request, fill the oil, and check for leaks.
check the fuel tank --- according to the request, fill the gasoline in the fuel tank and check if
there are leaks.

check the front and rear brake systems: check the operational status of the braking system
front and rear, the travel distance of the freedom is too great or too short, it must be adjusted.
check the tire: check the air pressure and the condition of use of the front and rear tire. Inspect the
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accelerator, control the throttle handle, the throttle cable connection and its freedom of operation,
adjust it or change it when necessary.
check the battery; check that the energy remains, charge when necessary
control the lighting and the inspection signal of the headlights, the taillight, the turn signal, the brake light and the performance of
horn
compruebe la cadena accionada: compruebe la tensión y la lubricación de la cadena. cuando es mucho desgaste o daño,
change it.
check the steering system: check if the steering handle is flexible and stable.
check the front and rear axle, the front fork and also the parts
Attention:
When the user verifies the tightness and safety of the fuel lines, do not allow any leaks.
flammable. what if the clamp on the oil transport pipe comes loose? if it comes loose, tighten and reinstall it. if
the oil transport pipe is burned, it is cracking, if so, replace it.
If the connection of the ignition coil to the spark plug is good, prevent a fire disaster and cause an accident.

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From engine start
Insert the key and turn it to 'ON'.
2. Put the gear shift pedal in neutral, then the neutral indicator light.
It will turn on. Or the gear in any gear, the left hand needs to hold.
tighten the clutch lever.
3. The engine stop switch must be in the open position '/'
electric start
The right foot on the brake pedal or the right hand firmly holds the bar.
pull the front brake and press the electric start button "//", at the same time, turn the
accelerate correctly and then start the engine.
Caution :
The time to press the button should not exceed 3 seconds, or it will cause the battery to
download.
Each start time interval must not be less than 5 seconds; otherwise, it cannot be initiated.
correctly on three occasions, check other reasons.
When the engine starts successfully, you must release the start button immediately.
when the engine starts successfully, the unit must wait until the rotation speed is 1500 rpm
when the engine is running, do not press the start button.
When the battery power is too low, it should not start the engine electrically.
Caution: Exhaust emissions contain carbon monoxide and harmful gases, avoid starting the engine in the
closed garage or in narrow spaces.
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Engine running
The new vehicle needs break-in, it can guarantee the normal functioning of the vehicle in the future.
The mileage of the race is 1000 km. Because the engine is new, the initial 1,000 km is very
important for the performance and lifespan of the engine. During the break-in period, avoid opening the throttle.
completely, strictly control the motor speed, the maximum rotation speed must not exceed
6500 rpm (check the engine's tachometer)
Running 0-150 km
When driving, you must prevent the throttle from exceeding 1/4 open. Every drive (0.5-1) hours, you must stop the engine.
let it cool for 10 minutes. according to the appropriate condition, change the speed, it should not drive in a gear
set or a fixed position of the accelerator.
2. Running 150-500 km
When driving, you must avoid allowing the accelerator to exceed 1/2 of full throttle. You should not allow the accelerator to
fully open: according to the appropriate conditions, change the speed, you should not drive in a gear
Fix or in a fixed position of the accelerator. It prohibits driving in a low gear position all the time.
3. Running 500-1000 km
When driving, avoid allowing the accelerator to exceed 3/4 of full opening, according to the appropriate conditions, change
speed, do not drive in a fixed gear or a fixed position of the accelerator. Prohibit speeding and the
completely open accelerator.
Attention :
After driving 1000 km, you must change the engine's lubricating oil, clean the air filter at the same time; and
perform maintenance according to the maintenance schedule. It can ensure that the vehicle has a high
rendimiento y un buen rendimiento, y prolongar la vida útil del [Link] hay un mal funcionamiento durante el tiempo
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For engine operation, contact the dealer or maintenance station and have it inspected.
Drive the vehicle
1. turn on the switch, grip the brake and start the vehicle (must
preheat when the engine is cold
2. Slowly turn the throttle grip, let the speed increase
gradually, be sure to start gently.
3. while driving, control the speed by turning the accelerator
4. when driving smoothly, reduce the rotation speed of the
engine and lift the accelerator, do it at second gear speed.
other gear speed, refer to the same ways.
5. When it is necessary to stop the vehicle, release the accelerator, lower the
speed with the brake pedal.
Attention : Example of gear change:
It is better to start at low speed, prohibiting the change of the Graphic explanation: ( ↓ ) shows the foot pointing towards
gear shift before releasing the accelerator, or it will cause damage to the down, (↑) shows the foot upwards
motor, the transmission chain and other parts. The front brake and the brake 1: first gear; N: neutral 2: Second
rear that work cooperatively. they should not grab the handlebars of the gear
brake too hard, this will cause the brake to be too tight and third gear 4: fourth gear 5:
it will reduce the brake effect and make it difficult to control the vehicle.
fifth gear;
2. The engine gear shift forms are in accordance with the
real vehicle.

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The brake instructions
1. When you need to reduce speed, you should use the front and rear brakes gradually.
2. When braking suddenly, you should first release the accelerator, then use the front and rear brakes.
decidedly.
Brake ads:
If you use the front brake or the rear brake separately, you cannot achieve a better braking effect. the brake
emergency will suddenly brake the front wheel or the rear wheel. make the vehicle difficult to
control, so avoid the emergency brake.
2. When turning, you must ease off the accelerator and use the brake to slow down, or it will cause lateral sliding and make it difficult.
the control of the vehicle.
When driving on wet or soft ground, it should operate smoothly. Sudden acceleration or braking
suddenly, which can cause the vehicle to lose control.
4. When driving the steep slope, you must switch to low gear; you can brake by resistance.
from the engine. It can prevent a long period of continuous brake use and cause the brake system to heat up and influence
in the effect of the brake.
Parking:
1. When parking, the gear must be in neutral position. The switch must be in the 'OFF' position, then remove
the key.
2. Park the vehicle on the main support or side support.
3. block the vehicle, avoid being stolen.
4. if the alarm coincides, leave it in an open state. inspect the sensitivity of the alarm.
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Attention: the parking must be flat and hard, avoid having the vehicle tilt and fall.

Maintenance and repair

Oil check, replacement and cleaning of the oil filter
Oil level check

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 To check the oil level before driving the vehicle every day
The oil indicator is on the back of the right cover of the crankcase. In the bath.
For oil, there are oil level markers. The oil level should be between the max position ②.
and min③ of the submerged oil.
1) Let the vehicle stop on flat ground, remove the oil pan and clean it. Then
insert the dipstick into the sump to check the oil level.
2) If necessary, add oil to the sump until the oil reaches the maximum position of the
oil immersion. Do not exceed the maximum position mark.
Warning: if the oil is too low, the engine may be damaged; if there is too much oil
in the engine, then the engine will overheat and increase gasoline consumption.
Change oil and oil filter
To drain the oil while the engine is still hot
I took out the oil bath
2) To place a pan under the engine to hold the oil. Loosen the oil nut underneath.
of the motor and the attached spring.
3) Turn the ignition key to the off position and kick the starter several times to
let all the oil drain out of the engine.
4) Clean the oil filter and the oil drain plug and the spring in gasoline
Reinstall all those parts
6) Add 1 liter of oil and start the engine to let it run idle for several minutes. Then check the
check the oil level again to ensure that the oil level is at the required level. If you drive the vehicle in the
dusty area frequently, then it needs to change the oil more often.
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Selection and change of spark plugs
According to the standard spark plug: CPR8EA-9
1. Remove the spark plug cap using the special wrench with a cover from the bag
to work to extract the spark plug and then use a wire brush to clean
the distribution of coal and make it dirty.
2. Checking the spark plug electrode to see if it is worn out and if the electrode is broken
lateral, whether it was ablated. If the spark plug had a fin or the insulator had
broken or spilled, we should change the spark plug.
3. Use a thickness gauge to check the electrode gap, and
adjust it to 0.6 ~ 0.7mm. And also to examine the static seal of the spark plug,
if it's okay.
4. When we install the spark plug, to avoid damaging the thread of
The screw is disordered, first we must use our hands to screw it in.
in the right place, and then use the special wrench to tighten it.

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Cleaning and assembly of the air filter
After driving 1000 km, the air filter must be cleaned at least once.
Sometimes. If your vehicle drives to a dusty area, you must clean the filter of
air. This air filter model is a foam filter element.
1. First, remove the right side cover, then remove the 4 screws from
fixing the top cover of the air filter.
2. Remove the filter element from the air filter.
3. Clean the filter cartridge with detergent oil and dry it.
4. Place the filter element in all the clean lubricating oil (the
the recommended oil is 15W / 40QE). After being removed,
expressing the excess oil until no oil falls out.
5. The assembly will take place in the reverse order of the previous one.
Warning:
If the filter is blocked by dust or oil, it will greatly increase.
the fuel consumption of motorcycles, reducing the
power performance.
Gasoline and low ignition solvents are highly flammable substances and cannot be used to clean the filter.

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Inspection and adjustment of the valve gap
When the valve gap is too large, it will produce noise, if the gap
If the valve is too small or not, it will hinder the closing of the valve.
causing valve ablation and engine power shortage, therefore,
We must regularly check the valve clearance.
Controlling and adjusting the valve clearance work must be carried out at the
cold motor; the inspection and adjustment measurements are as follows;
[Link] the ignition distributor cap, the cap from the central hole of the
left cover and the cap of two valves
2. Rotate the magnet rotors counterclockwise and align the mark T with the mark engraved on the timing cover of the
On. Touch the rocker with your finger to ensure that the piston is at the top dead center of the stroke.
of compression. As the rocking fastens, the magnetoelectric rotor must be rotated
counterclockwise 360 degrees again to direct it to the mark.
3. Insert the thickness gauge between the adjusting screw and the top of the
stem, and check the two clearances of the [Link] valve housing;
Intake valve clearance: 0.04 ~ 0.06mm, exhaust valve: 0.04 ~ 0.06mm.
4. For the adjustment, loosen the lock adjustment nut and turn the adjustment screw until
Insert the viscosity meter, then tighten the adjustment nut afterwards.
adjustment. After the adjustment, check the free space of the valve again. cover of the
central hole of the left cover.

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Accelerator adjustment
1) Check if the throttle lever operates smoothly from ignition to
off.
2) Check if the cable connecting the throttle needle to the valve is properly positioned. yes
No, reorder the cable or change it.
3) Check if the throttle hand travel is between 2 and 6 mm.
Conversely, adjust it by releasing the adjustment bolt on the right handlebar①, release the bolt.
under the accelerator cable③ and adjust the accelerator cable at the fixed bolt②.
Clutch adjustment
1. The standard free travel of the clutch lever before the clutch begins to engage is 10 to 20 mm.
For the adjustment, loosen nut ⑥ on the clutch control positioning plate ④ of the casing and adjust nut ⑤ now.
that the direction 'A' is the free travel of the clutch lever;
As the direction 'B' is shown to turn it, the free range will increase.
2. Adjust the adjuster⑦ and the locknut⑧ with the left handle, in this way we can also use the same method
for fine tuning.

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Checking, adjusting and lubricating the transmission chain
Transmission chain check, adjustment
Check the tension of the transmission chain as follows: If the chain has little oil, you must add it.
lubricant
Move the chain up and down with your hand to allow a range of movement of approximately 10 ~
20 mm.
Check that the string is smooth after being treated; if a section of the string rotates, it is not flexible, then
suitable lubricating oil should be added to it.
3. Check the wear of the sprocket, if it is found that the chain or the sprocket are seriously worn, it should
be replaced. Do not use new chains with old chains together, it will greatly accelerate the wear of the sprocket.
If an adjustment is needed, we must loosen the rear axle nut and adjust the adjustment nut①to ensure that
left and right are balancing. Until the chain has the appropriate balance and tension, and then tighten.
the rear axle nut. When the tension of the drive chain is readjusted, the rear brakes must be adjusted
according to the optimal condition.
Lubricate the transmission chain
The lubricant oil should use SG10W-40.
When the chain is too dirty, we must remove it as follows to carry out a comprehensive cleaning and lubrication;
1. Remove the left rear cover of the engine and the chain case, and also remove the chain clamp and the
string, pull down:
2. Clean the chain with washing oil, remove all dirt, and dry it.
3. After lubricating the chain, install the chain on the sprocket wheel and install the chain clamp correctly.

27
4. Adjust the tension of the chain and the condition of the rear brake, then set up the chain box and the rear cover.
left in the right place.
NOTE: When installing the chain clamp, we must ensure that the direction
the opening should be opposite to the normal direction of chain movement.

CBS control of the front and rear brake pump

The front brake lever and the rear brake arm must have the travel and the
correct stability.
2. Check the fluid level of the brake reservoir; Position the motorcycle in a...
In plan and turn the handle towards the top of the brake cup in a horizontal position. If
the liquid level is below the scale (mark), brake fluid must be added.
3. Check the braking system, whether there is an oil leak (the oil hose of
the brake and the oil cup must not have cracks
4. Check the mounting capability of the brake disc. When the brake disc is
wears out to the limit, should be replaced. Exhaust oil hose and cutting disc
marked with the thickness of wear, this model of the thickness of the disk wear
The vehicle's brake is 3 mm.
NOTE:
1. Hydraulic disc brakes operate at high pressure. To ensure safety and reliability, the oil hose
The brake, the brake cup, and the brake fluid can only be replaced within the timeframe specified in this manual.
2. If a hydraulic disc brake system needs to be maintained or repaired, it can be carried out by a
dealer or service station personnel to ensure safety.
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3. If there is a soft feeling during the braking operation, it indicates that there is air in the brake system. So we must
completely remove the air from the braking system, then we can operate the motorcycle. Otherwise, the air inside
of the brake The system will significantly reduce braking performance, it can also cause failures or lead to
accidents, therefore, we must ask the maintenance person to adapt and evacuate.
4. Just put on a new brake disc, we cannot drive it immediately. The front brake handle and the rear brake arm should be
operated(held)several times until the brake disc③engages with the brake caliper②,so that the front brake handle and the
rear brake arm return to normal travel.

Brake fluid
Front and rear hydraulic brake: the brand of brake fluid used is 4604
brake fluid that is not petroleum-based, DOT3 or DOT4, do not use other types of oil
brake fluid. Such as silicone or petroleum-based brake oil, etc. will seriously damage
the braking system.
Never use brake fluid that has been emptied or stored in containers.
open, and never use brake fluids that were left over from the last maintenance or
that were stored for a prolonged period of time, because these liquids
brake fluids contained water adsorbed from the air.
3. The brake fluid has a certain degree of corrosion, do not allow it to splash onto the paint surface or the
parts, otherwise they will corrode the surface. If it splashes on our skin, we should use water to rinse.
immediately.
The front and rear brakes are disc brakes, if necessary, we should ask the maintenance person to
I did it.
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Install the rear wheel
1. Support the motorcycle with the main stand or another relatively fixed stand, so that the two wheels come off the ground.
ground and maintain balance.
2. Loosen the safety nut②of the chain adjuster and the chain adjuster on both sides, loosen the nut of the
rear wheel③and push the rear wheel forward.
3. Remove the transmission chain locking seals to take off the chain.
transmission.
4. Move the rear axle nut, remove the rear axle①, and lower the rear wheel.
the assembly sequence of the rear wheel and the disassembly phase are opposite.
Rear wheel tightening torque (50 ~ 80) Nm [(5.0 ~ 8.0) kgm].
Adjust the rear brakes and the chain according to the chapters
corresponding.
After installing the rear wheel, we must brake several times, then relax the
brake and check to ensure that the rear wheel
It can rotate freely.

In the disassembly of the front wheel in a puncture, disconnect from the axle the
the magnet with the speedometer cable, as there is a risk of
Think about it, the meter disconnected and using the panel. This will not be guaranteed.

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Battery maintenance
The battery is located on the front left side of the seat cushion.
we can see it by removing the left side cover.
This motorcycle model uses a 12V / 7AH battery, it must be checked accordingly.
with the mileage intervals described in the "Maintenance Periods Table"
Inspection before driving.
Warning: When the engine camshaft speed exceeds 2500 rpm
/ min, can guarantee that heavy-duty electrical appliances (such as the
the tops and brake lights) of the motorcycle do not cause excessive consumption
of battery energy. Users should try to avoid using a variety
of equipment that consumes energy while the engine is off (especially
headlights, brake lights and other large load devices). Motorcycles equipped with energy-saving devices
they cannot use heavy duty electrical equipment for a long time. when it is at idle speed or in
sliding off state.
When not using the vehicle for a prolonged period, we should discharge the battery. When disassembling it, first
remove the negative cable. After charging it, place it in a well-ventilated area away from light: if it is charging
31
storage, we must download the negative cable to store, and regularly to inspect and charge. Afterwards
When using the motorcycle in winter (below 0 ℃), the battery must be kept in a room with a temperature of m
as high as (20 ℃).

Change fuse
The nominal current of the fuse is 10A. If it burns out frequently, there is a short circuit or an overload in the system.
nutrition. Please contact the distributor or the station
service for your inspection. Or you can install 'Protection Device of
overload

Warning: the fuse must match the specifications indicated in the

fuse box cover. Turn off the electricity when replacing the
fusible.
Steps to replace the fuse:
As shown in the image:
1) Open the cover of the fuse box
2) Remove the burned fuse
3) Place the new fuse in the socket
4) Cover the fuse box

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Cleaning
Regular cleaning and maintenance of the motorcycle are absolutely necessary. During
cleaning, check for damaged parts, adjustment of the rear brake switch
The rear brake light switch is located at the top of the
main brake pump for the rear, on the right side of the engine.
How to adjust: if the cut light comes on too soon, turn the adjustment nut ② counterclockwise.
Otherwise, turn it clockwise.
worn out or any oil leak.
Attention:
When cleaning, the tire of the wheel, the ignition switch, the electrical switch, the instrument, the hub, the outlet of
the silencer and the bottom of the fuel tank should not be washed with high-pressure water, or those parts could
to get hurt.
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After cleaning, rinse with clean water.
Follow the motorcycle, turn on the engine and let it run for several minutes. Lubrication of the drive chain.
After cleaning the motorcycle, the braking performance may temporarily decrease, before driving, start
the vehicle and apply the braking several times to dry the brake disc.

Emission control device

The maintenance of the vehicle with emission device is as follows.

1. The maintenance, the adjustment of the air filter, the silencer, the one-way valve, the water and oil separator, the tank
The cylinder block of the engine and the cylinder head must be carried out by an experienced technician.
2. The fuel used by the vehicle is unleaded gasoline with 93 octane or higher.
The oil and water separator filter must be checked and cleaned every 2000 km after the initial 1000 km.
4. It is strictly prohibited to replace or remove the carbon tank.
5. Silencer and carbon tank, their lifespan is 2 years or twenty thousand kilometers, which must be replaced on time.
to ensure the emission standard.

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Periodic maintenance
I=inspeccionar; C=limpiar; R=reemplazar; A=ajustar; L=lubricar
Articles that Frequency KM
they require maintenance 500km,1500km 3000KM 6000KM 9000KM
Fuel tube I I I
Fuel filter C C C C
Accelerator I I I I
CHOKE I I I
Filter element C C R C

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SPARK PLUG I I I I
GAP VALVE I I I I
MOTOR OIL PER YEAR 1st R at 500km; 2nd R at 1500km; 3rd R at 3000km after R each
3000km
OIL FILTER FOR YEAR Replace each year
CHAIN DE A A A A
DISTRIBUTION
CARBURETOR I I I I
BRAKE HOSE 4 YEARS I I I I
BRAKE FLUID RESERVOIR I I I I
BRAKE FLUID 2 YEARS Replace every 2 years
CHAIN DE Every 500km I and L
DRIVING
BATTERY PER MONTH I I I I
BRAKE SYSTEM I I I I
BRAKE LIGHT I I I I
Lighthouse PER MONTH I I I I
BEARING OF THE EVERY 6 MONTHS I I
ADDRESS BAR
BY-STAND
F / R shock absorber I I I I

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 Nuts and Fasteners PER MONTH I I I I
TIRES F / R EVERY 3 MONTHS I I I I

Storage
If the vehicle is not going to be used for more than 60 days, it is strongly recommended to perform a thorough cleaning of the
vehicle and perform the following maintenance.
Empty all the fuel in the vehicle, both in the tank and in the tube and the carburetor.
2. Replace the oil and clean the oil filter
3. Remove the empty fuel tank and inject a cup (approximately 80 ml) of oil into the fuel tank,
shake the fuel tank to allow the inner surface of the fuel tank to be coated with oil and then
Drain the extra oil from the fuel tank. Reinstall the fuel tank.
4. Remove the spark plug, place approximately one tablespoon (15 ~ 20 ml) of SG 10w-40 ml of oil in the socket.
spark plug. Then restore the spark plug. Start the engine a couple of times (the ground connection of the spark plug high voltage cable)
to coat the wall of the cylinder with oil.
Warning: if it is an electric starter motor, the spark plug cover should be removed to prevent sparks.
5. Remove the transmission chain, clean it with solvent, and lubricate it. Restored the transmission chain or stored it in
a plastic bag. (It is recommended that it be packaged in the frame so that it can be easily stored).
6. Lubrication for all control cables.
7. Lift the vehicle until all its wheels are off the ground.
8. Make sure the exhaust output is covered with a plastic bag to prevent moisture from entering.
9. If the area is too damp or salty, it is recommended that you cover the metal parts with oil. Do not spoil the
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oil on any plastic or rubber part.
10. Apply all the paint of the car to the surface of the wax and a layer of anti-rust oil after drying.
11. Remove the battery, store it in a dry place, and charge it once a month. Do not store it in a place that is too...
hot or too cold (Below 0 ℃ more than 30 ℃).
A good cover for a motorcycle (plastic fabric or other covers made with plastic materials cannot be used),
stored in a cold, dry, and less intense temperature difference.
Note: A complete review will be needed before storage.
Use the motorcycle after a long time
Remove the set and clean the motorcycle. Change the oil lubricant if the storage time is more than 4 months.
2. Check the battery energy, if necessary charge, and then restore.
3. Clean the rust-proof oil in the fuel tank and inject new gasoline.
4. Complete all the articles before driving and try to ride a motorcycle on the road for a period of time.
to ensure safety and then continue driving.

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Specification:
Articles Data
Dimension 2050*750*1040mm
distance between axes 1360mm
Floor clarity 200mm
Empty weight 136KGS
Maximum load 286 kgs
Front tire 110/90-17
Rear tire 130 / 80-17
Edge F / R Style of the lightning

Brake Hydraulic disc brake F / R

Oil capacity 1.0L
Fuel deposit 12L
Maximum speed >= 133km/h
maximum power 14.6kw / 8000rpm
By maximum 17.8 N.m / 6500 rpm
Fuel consumption <= 2.9L / 100km
Climbing >= 20 degrees

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Oil degree SG 10W-40
Fuel level 93 #
Engine number YG152FMI
BORE * STROKE 52.4 * 57.9MM
DISPLACEMENT 124.8ml
Compression index 9.0: 1
Spark gap 0.6 ~ 0.7mm
Distance from the air valve Entrada: 0.04 ~ 0.06mm; salida: 0.04 ~ 0.06mm
Idling 1200rpm
Minimum fuel consumption <= 354g / kW.h
Transmission relationship
Prime Relationship 3.350
1st march 3.077
2nd march 1.789
3rd march 1.304
4th gear 1.091
Fifth gear 0.929
Battery 12V7Ah
Spark plug specification CPR8EA-9
On CDI EFI
Fusible 10 A
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Distribute in bulk Front 90kg; rear 121kg

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