MNBR Bearing
MNBR Bearing
60
Ref. Calculations Output
10.0. Design of Elastomeric Bearings
IRC:83‐2015 10.1. Material Properties
(Part II) 10.1.1. Elastomer
Hardness of Elastomer IRHD = 60
Shear modulus at normal temperature G = 0.9 MPa
10.1.2. Reinforcing steel plate
Design yield stress of longitudinal steel, f yd = 250 MPa
10.1.3. Concrete
Grade of concrete for superstructure = M35
Characteristic compressive strength at 28 days f ck = 35 MPa
Grade of concrete for pedestal = M35
Characteristic compressive strength at 28 days f ck = 35 MPa
61
Ref. Calculations Output
10.4. Load Calculation
Cl.211.2 of 10.4.1. Horizontal force due to braking effect
IRC:6‐2017 Breaking Force = 20% train load on superstructure
10.4.2. Horizontal force due to Creep & shrinkage effect
Change in length due to shrinkage = l = L.a
Cl.217.3 of Overall length of deck L = 21.60 m
IRC:6‐2017 Shrinkage coefficient a = 2.0E‐04
l = 4.32 mm
Movement of each side = 4.32/2 = 2.16 mm
Thickness of total elastomer = 60 mm
Shear modulus of bearing = 0.9 MPa
Shear stress on bearing = 0.9x(2.16/60) = 0.032 MPa
Overall Plan area of bearing = 400 x 320 = 128000 mm2
Force on one bearing = 0.032 x 128000 = 4.10 kN
Long. displacement on each bearing = 2.16 mm
Long. Force on each bearing = 4.10 kN
10.4.3. Horizontal force due to thermal effect
Cl.215.4 of Change in length due to temp. difference l = L.a.t
IRC:6‐2017 Overall length of deck L = 21.60 m
Figs.8&9 of Coefficient of thermal expansion a = 1.2E‐05
IRC:6‐2017 Effective Bridge Temperature T eff = 22.5 °C
Maximum temperature difference t = 37.5 ‐ 22.5 = 15 °C
l = 3.89 mm
Movement of each side = 3.89/2 = 1.95 mm
Thickness of bearing = 60 mm
Shear modulus of bearing = 0.9 MPa
Shear stress on bearing = 0.9x(1.95/60) = 0.029 MPa
Plan area of bearing = 400 x 320 = 128000 mm2
Force on one bearing = 0.029 x 128000 = 3.7 kN
Long. displacement on each bearing = 1.95 mm
Long. Force on each bearing = 3.71 kN
10.4.4. Horizontal force due to wind
10.4.4.1. For basic wind speed of 39m/sec at site
Cl.209 of Basic wind speed at site = 39 m/sec
IRC:6‐2017 Horizontal wind pressure up to 10m ht. (for Vb= 33m/sec) = 463.7 N/m2
Horizontal wind pressure up to 10m ht. (for Vb= 39m/sec) Pz = 647.6 N/m2
Guest factor G = 2.0
Drag Coefficient CD = 1.956
Drag Coefficient for Live Load CD = 1.2
Lift coefficient CL = 0.75
Area of deck exposed to wind =10.8 x(2.025) = 21.9 m2
Exposure coefficient for crash barrier = 1.0
Area of crash barrier exposed to wind =10.8 x 1 x 1.1 = 11.9 m2
Total area of deck exposed to wind(A1) =21.9 + 11.9 = 33.8 m2
Area of vehicle exposed to wind(A2) 10.8 x 0 = 0.0 m2
Plan area of deck exposed to wind(A3) =10.8 x12 = 129.6 m2
Transverse wind force, FT = PZ.A.G.CD
Trans. wind force on deck =647.6x21.9x2x1.956/1000 = 55.5 kN
Trans. wind force on crash barrier =647.6x11.9x2x1.2/1000 = 30.1 kN
62
Trans. wind force on vehicle =647.6x2x0x1.2/1000 = 0.0 kN
Ref. Calculations Output
Upward wind force, FV = PZ.A3.G.CL
Upward wind force =647.6x129.6x2x0.75/1000 = 125.9 kN
Upward axial force on each bearing = 31.5 kN
Long. force on each bearing =0.25x(55.5+30.1+0)/4 = 5.4 kN
Trans. force on each bearing =(55.5+30.1+0)/4 = 21.4 kN
63
Horizontal Seismic Coefficient
Horizontal seismic coefficient,
Acc.
Lead. 1.50 0.00 1.00
LL Q Q
Acc. 1.15 0.20 0.75
64
Ref. Calculations Output
10.5. Design Situations and Combinations of Actions on Bearing
10.5.1. Load combination for structural Strength
The load combinations explored for verification of structural strength of pier are:
A. Persistant Design Situation
Annx. B of 1. Basic Combination
IRC:6‐2017 I. Live Load as Leading Load:
1.35(Ga+Gb1)+1.75(Gb2)+1.5(Q)+0.9(Fw)
II. Wind Load as Leading Load
1.35(Ga+Gb1)+1.75(Gb2)+1.15(Q)+1.5(FW)
B. Seismic Design Situation
III. 1.35(Ga+Gb1)+1.75(Gb2)+0.2(Qa)+1.5(FEQ)
10.5.2. Load combination for Serviceability
Appx.B of I. Live Load as Leading Load:
IRC:6‐2017 1.0(Ga+Gb1)+1.0(Gb2)+1.0(Q)+0.6(FT or Fw)
II. Wind Load as Leading Load
1.0(Ga+Gb1)+1.0(Gb2)+0.75(Q)+1.0(FW)
III. Temperature Load as Leading Load
1.0(Ga+Gb1)+1.0(Gb2)+0.75(Q)+1.0(FT)
Case I 1437 2E‐03 22 1523 2E‐03 22 1523 2E‐03 22 1437 2E‐03 22 24 0E+00 ‐24 22.5225
Case II 1319 2E‐03 ‐5 1357 2E‐03 ‐5 1357 2E‐03 ‐5 1319 2E‐03 ‐5 40 0E+00 ‐40 37.5375
Case III 930 1E‐03 29 837 1E‐03 29 837 1E‐03 29 930 1E‐03 29 16 0E+00 23 78.3041
Case I 1003 4E‐03 37 1050 3E‐03 37 1050 3E‐03 37 1003 4E‐03 37 16 0E+00 6 15.015
SLS
Case II 918 3E‐03 1 877 3E‐03 1 877 3E‐03 1 864 3E‐03 1 ‐27 0E+00 ‐23 25.025
Case III 891 4E‐03 31 903 3E‐03 31 903 3E‐03 31 891 4E‐03 31 0 0E+00 8 0
Case I 777 2E‐03 22 684 2E‐03 22 684 2E‐03 22 777 2E‐03 22 ‐24 0E+00 ‐24 22.5225
Case II 769 2E‐03 ‐5 670 2E‐03 ‐5 670 2E‐03 ‐5 769 2E‐03 ‐5 ‐40 0E+00 ‐40 37.5375
Case III 848 1E‐03 29 732 1E‐03 29 732 1E‐03 29 848 1E‐03 29 16 0E+00 23 78.3041
Case I 563 4E‐03 37 490 3E‐03 19 490 3E‐03 19 563 4E‐03 37 ‐16 0E+00 6 15.015
SLS
Case II 559 3E‐03 1 481 3E‐03 1 481 3E‐03 1 559 3E‐03 1 ‐27 0E+00 ‐23 25.025
Case III 585 4E‐03 31 508 3E‐03 31 508 3E‐03 31 585 4E‐03 31 0 0E+00 8 0
65
Ref. Calculations Output
10.6.2. Maximum displacements
Hardness IRHD = 60
Shear modulus at normal temperature G = 0.9 MPa
Bulk modulus Eb = 2000 MPa
Total plan area of bearing A = 128000 mm2
Effective plan area of bearing A1 = 119504 mm2
Cl. 5.2.3.2 Max. horizontal displacement in longitudinal dir. vx,d = (Fx,d.te/(A.G)
Cl. 5.2.3.2 Max. horizontal dsplacement in transverse dir. vy,d = (Fy,d.te/(A.G)
vz,d = (Fz,d.ti/A1).(1/(5.G.S1 )+ 1/Eb)
2
Cl. 5.2.3.7 Max. vertical displacement
66
Ref. Calculations Output
Strength design for Bearing B1 (Maximum Axial Load Case)
ULS Combinations SLS Combination
Item
Case‐I Case‐II Case‐III Rem. Case‐I Case‐II Case‐III Rem.
Vertical force F z,d kN 1437 1319 930 1003 918 891
Long. force F x,d kN 22 ‐5 29 37 1 31
Trans. force F y,d kN 23 38 78 15 25 0
Result. Force F x,yd kN 32 38 83 40 25 31
Long. displ. v x,d mm 11.64 ‐2.39 14.96 19.44 0.27 16.18
Trans. displ. v y,d mm 11.73 19.55 40.78 7.82 13.03 0.00
Result. displ. v xy,d mm 16.53 19.70 43.44 20.95 13.04 16.18
Vert. displ. v z,d mm 3.49 3.21 2.26 2.44 2.23 2.17
Red. eff. area Ar mm2 111373 114409 101137 109553 115384 113228
Long. Rotation a,d 0.0020 0.0018 0.0013 0.0035 0.0032 0.0035
Trans. Rotation b,d 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Strain (Comp.) c,d 3.005 2.685 2.142 2.133 1.854 1.834
Strain (Shear) q,d 0.275 0.328 0.724 < 1.0 0.349 0.217 0.270 < 0.7
Strain (Rotation) ,d 0.158 0.143 0.102 0.274 0.249 0.272
Sum of Strains ,d 3.44 3.16 2.97 < 7.0 2.76 2.32 2.38 < 5.0
Min. plate th. t p,min mm 3.0 3.0 3.0
Max. tens. Stress f s MPa 100.6 89.9 71.7 < 240
67
Ref. Calculations Output
68
Ref. Calculations Output
69
Ref. Calculations Output
Strength design for Bearing B4 (Maximum Load Case)
ULS Combinations SLS Combination
Item
Case‐I Case‐II Case‐III Rem. Case‐I Case‐II Case‐III Rem.
Vertical force F z,d kN 1523 1357 837 1050 877 903
Long. force F x,d kN 22 ‐5 29 37 1 31
Trans. force F y,d kN 23 38 78 15 25 0
Result. Force F x,yd kN 32 38 83 40 25 31
Long. displ. v x,d mm 11.64 ‐2.39 14.96 19.44 0.27 16.18
Trans. displ. v y,d mm 11.73 19.55 40.78 7.82 13.03 0.00
Result. displ. v xy,d mm 16.53 19.70 43.44 20.95 13.04 16.18
Vert. displ. v z,d mm 3.70 3.30 2.03 2.55 2.13 2.20
Red. eff. area Ar mm2 111373 114409 101137 109553 115384 113228
Long. Rotation a,d 0.0020 0.0017 0.0012 0.0035 0.0031 0.0034
Trans. Rotation b,d 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Strain (Comp.) c,d 3.187 2.763 1.928 2.232 1.770 1.859
Strain (Shear) q,d 0.275 0.328 0.724 < 1.0 0.349 0.217 0.270 < 0.7
Strain (Rotation) ,d 0.151 0.135 0.092 0.268 0.243 0.266
Sum of Strains ,d 3.61 3.23 2.74 < 7.0 2.85 2.23 2.39 < 5.0
Min. plate th. t p,min mm 3.0 3.0 3.0
Max. tens. Stress f s MPa 106.7 92.5 64.6 < 240
70
Ref. Calculations Output
10.7.3. Slidng Stability
Kf = 0.6
Average of compressive stress m = F z,d-min /A r
Frictional coefficient e =0.1+1.5K f / m
Stability criteria: F xy,d e .F z,d.min where, F z,d.min /A r 3.0
71
Ref. Calculations Output
Stability Criteria for Bearing B3
Combinations
Item Remarks
Case‐I Case‐II Case‐III
Vertical force Fz,d kN 1523 1357 837
Fz,d,min kN 684 670 732
vx,d mm 12 ‐2 15
vy,d mm 12 20 41
Tot. vert. displ. vz,d mm 1.66 1.63 1.78
Red. eff. area Ar mm2 111373 114409 101137
Long. Rotation a,d 3.5E‐03 3.1E‐03 3.4E‐03
Trans. Rotation b,d 0.0E+00 0.0E+00 0.0E+00
Rotational Stability:
1.31 1.31 1.43 0.0
vz,d ‐ (a'. a,d + b'. b,d )/K r,d
Buckling Stability:
m = F z,d /A r MPa 13.7 11.9 8.3 3.0
2.a'.G.S 1 ./(3.t e ) MPa 22.0 22.0 22.0 m
Sliding Stability:
e MPa 0.25 0.25 0.22
F z,min /A r MPa 6.14 5.86 7.23 3.0
e .F z,d,min MPa 169 170 164 > F xy,d
F xy,d MPa 32 38 83
72