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Introduction
Trainers background info 15Years in Welding Inspection by Visual and NDT Heavy Equipment Fabrication Construction equipment Trainer in Manufacturing Quality, QMS, Six sigma Green Belt, TPM Facilitator, Quality Circle Team Leader, Welding Quality, NDT Ultrasonic testing and Quality concept.
WELDING THEORY
Welding is joining two pieces of materials. Solid+solid Welding = Solid state bonding Liquid+Liquid welding=Fusion Welding Solid+Liquid Welding=Braze Welding Oxy-Aceteline=Gas Welding Thermit = Atomic hydrogen=
BRAZE WELDING
MECHANICAL ENERGY
Friction Welding Ultrasonic Welding,High freq sound waves Explosive Welding
Welding inspection
Crack Bead shift Burn through Porosity Pin holes Waviness Under cut Weld appearance
Most common are fillet, square groove and flare bevel weld joints
Testing methods
Visual inspection
Destructive Mechanical, Chemical, Testing
Ultrasonic Testing
WELDING SOUNDNESS
No Adjustment
Check
TIME
RESULT EVALUATION
REPAIR, IDENTIFY
Set alingment
ACTION PLAN
Action Name Date
100%
PARETO ANALYSIS
PM Good Welding
CURRENT Wire feed VOLTAGE
Setting
Alingment
WIRE POSITION
DIFT
TIME
MACHIN E 34%
WELDER 16%
Check incoming component Clean and remove rust,oil Ensure proper welding.
Rollequality
CHECK POINTS
Requirement
Weld width
Leading Consultants for 6 and Cycle time Reduction Clients:Citicorp, PwC, ICI, 3M, Telstra
Meet spec
Penetration
NDE
ll welds shall be inspected. A weld subject to inspection shall be acceptable if inspection shows: a) No surface cracks b) No Visible lack of fusion between welds and base metal c) No craters
Repairable
d) Uniform Weld profiles e) That frequency of visible porosity in fillet welds does not exceed one in each 100 mm of length and the maximum diameter does not exceed 2.4 mm That groove welds have no visible porosity. g) Undercut is not more than 0.5 mm deep.