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P3A-BOROUGE STEEL STRUCTURE PROGRESS AND PLAN

CURRENT STATUS OF ERECTION / TONNES

ERECTION WORKFRONT / TONNES

Thursday, November 10, 2011


Sub Area

EW Main Pipe Rack

47.00

NS Main Pipe Rack

PROCESS PURIFICATION PIPE RACK

November

Branch

Total Weight / ton

Erected weight / ton

Balance weight / ton

47-I-0001A

54

39

15

47-I-0001B

23

23

47-I-0001C

85

85

47-I-0001D

102

101

47-I-0001E

81

80

47-I-0001F

89

88

47-I-0001G

99

76

23

47-I-0001H

103

90

14

Total

636

580

47-I-0002A
47-I-0002B
47-I-0002C
47-I-0002D
47-I-0002E
Total

44
55
44
88
62
293

47-I-2001

December

Planned

Actual

Balance

Planned

56

10

46

25
30
15
80
38
188

19
25
29
8
24
105

38

12

26

67

290

78

212

274

62

212

47-I-2004

40

40

40

40

47.20
PROCESS PURIFICATION substation rack
PROCESS PE-4

41.01

41-I-0101

340

340

114

114

226

PROCESS PE-5

42.01

42-I-0101

340

340

35

35

305

Purge Bin Gas Phase Structure

41.40

41-I-4002

1500

1500

380

Total

3440

846

2593

511

78

433

1024

Area
EW Main PIPERACK
NS PIPERACK
PROCESS PURIFICATION PIPE RACK
PROCESS PURIFICATION substation rack
PROCESS PE-4
PROCESS PE-5
Total

Tons
10
38
274
40
114
35
511

STEEL STRUCTURE PROGRESS AND PLAN 1342


CURRENT STATUS OF ERECTION / TONNES

ERECTION WORKFRONT / TONNES

Thursday, November 10, 2011


Sub Area

EW Main Pipe Rack

47.00

NS Main Pipe Rack

PROCESS PURIFICATION PIPE RACK

November

Branch

Total Weight / ton

Erected weight / ton

Balance weight / ton

47-I-0001A

54

39

15

47-I-0001B

23

23

47-I-0001C

85

85

47-I-0001D

102

101

47-I-0001E

81

80

47-I-0001F

89

88

47-I-0001G

99

76

23

47-I-0001H

103

90

14

Total

636

580

47-I-0002A
47-I-0002B
47-I-0002C
47-I-0002D
47-I-0002E
Total

44
55
44
88
62
293

47-I-2001

December

Planned

Actual

Balance

Planned

56

10

46

25
30
15
80
38
188

19
25
29
8
24
105

38

12

26

67

290

78

212

274

62

212

47-I-2004

40

40

40

40

47.20
PROCESS PURIFICATION substation rack
PROCESS PE-4

41.01

41-I-0101

340

340

114

114

226

PROCESS PE-5

42.01

42-I-0101

340

340

35

35

305

Purge Bin Gas Phase Structure

41.40

41-I-4002

1500

1500

380

Total

3440

846

2593

511

78

433

1024

STEEL STRUCTURE PROGRESS AND PLAN (1342)


CURRENT STATUS (TONNES)
Saturday, June 02, 2012

Description

Sub Area

EW Main Pipe Rack

47.00

NS Main Pipe Rack

47

PROCESS PURIFICATION PIPE RACK

Total
Qty (Tons)

Progress
(Tons)

Balance
Qty (Tons)

Erected
Qty (Tons)

Balance
Qty (Tons)

47-I-0001A

54

42

12

44

10

47-I-0001B

23

22

22

Branch

Men Power

Crane

Supervisor

47-I-0001C

85

85

85

47-I-0001D

102

102

102

47-I-0001E

81

81

81

47-I-0001F

89

90

-1

90

-1

47-I-0001G

99

99

99

47-I-0001H

103

105

-1

105

-1

Total

636

626

10

628

47-I-0002A

44

42.24

44

47-I-0002B

55

52.31

55

47-I-0002C

44

35.35

42

47-I-0002D

88

73.95

14

87

47-I-0002E

62

37.47

25

43

19

Total

293

241

52

271

47-I-2001

290

242

49

47-I-2004

40

24

82
35

Planned

Achieved

Balance

2-Jun-12
Plan

3-Jun-12

Actual Plan

Actual

4-Jun-12
Plan

5-Jun-12

Actual Plan

Actual

6-Jun-12
Plan

7-Jun-12

Actual Plan

Actual

9-Jun-12
Plan

10-Jun-12

Actual Plan

11-Jun-12

Actual Plan

Actual

12-Jun-12
Plan

13-Jun-12

Actual Plan

14-Jun-12

Actual Plan

Actual

15-Jun-12

Unit S. No

Erection Data

8-Jun-12

Phylum Wise Data

1-Jun-12

2012
June
June-12
Total
achieved

Material
availability /
Tons

0.00

0.00

0.00

636

22

0.00

254

36

0.00

0.00

290

15

29

11

0.00

0.00

40

67

15

70

12

0.00

0.00

82

31

32

0.00

0.00

36

688

119

569

157

531

100

1.74

98

195

195

195

0.00

20

0.00

20

0.00

0.63

58

0.00

293

47.20
4

PROCESS PURIFICATION substation rack

47-I-2104

M. Siddiqui

PP PURIFICATION PIPE RACK

47.21

47-I-2101

PE PURIFICATION STEEL STR.

47.20

47-I-2002

PP PURIFICATION STEEL STR.

47.92

PE Cocatalyst Steel Structure

47.60

47-I-6002

144

144

144

PE4/PE5 Powder Compressors P/R,


Pneumatic haulage

41.72

41-I-7201

62

55

58

PE4 KO DRUM

41.00

41-I-0001

190

100

90

111

80

11

PROCESS PE-4 PR

41.01

41-I-0101

340

269

71

285

56

0.00

0.00

340

12

PROCESS PE-4 Substation

41.02

41-I-0201

48

32

16

39

0.00

0.00

49

PE4 Loop Reactor Steel Structure

41.30

41-I-3004

64

64

64

23

0.00

23

0.92

243

15

227

243

94.785

0.88

94

3.79

114

32

82

26

88

35.095

0.00

35

1.40

10

13

130 T

70 T

13
41

15

16

17

18

19

20

21
42
22

23

24

25

26

Mumtaz

58.705

4.00

1.74

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

4.00

0.80

PE4 Dump Tank Steel Str.

41.30

41-I-3002

PE4 Catalyst Steel Str.

41.30

41-I-3003

PE4 Purge Bin Gas Phase Structure

41.40

41-I-4002

510

0.00

0.00

2.35

0.63

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

62

0.63

194

0.00
0.92

0.92

0.92

0.92

0.92

0.92

0.92

0.92

0.92

0.92

0.92

3.79

3.79

3.79

3.79

3.79

3.79

3.79

3.79

3.79

3.79

3.79

1.40

1.40

1.40

1.40

1.40

1.40

1.40

1.40

1.40

1.40

1.40

64

50 T
M. Zahid

20

1.74

0.00

M. Zahid
11

14

Hunaid

0.88

0.88

221

0.00

105

2.69

50 T & 280 T

Naseem

1239

719

520

773

466

60.81

2.69

58

2.43

2.69

2.43

2.43

2.43

2.43

2.43

2.43

2.43

2.43

2.43

2.43

2.43

1381

50 T

Usman

436

215

222

237

199

78.976

0.67

78

3.16

0.67

3.16

3.16

3.16

3.16

3.16

3.16

3.16

3.16

3.16

3.16

3.16

0.67

459

42.4

0.00

42

1.70

1.70

1.70

1.70

1.70

1.70

1.70

1.70

1.70

1.70

1.70

1.70

0.00

192

PE4 Recovery Structure

41.50

41-I-5001

PE5 KO DRUM

42.00

42-I-0001

190

104

86

114

77

42-I-0101

340

281

59

292

48

0.00

0.00

340

42-I-0201

48

30

18

38

10

0.00

0.00

48

64

64

64

23.355

0.00

23

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.93

0.00

64

243

243

243

94.415

0.00

94

3.78

3.78

3.78

3.78

3.78

3.78

3.78

3.78

3.78

3.78

3.78

3.78

0.00

221

114

107

10

104

33.2

0.00

33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

1.33

Rashid

1239

531

708

553

686

136.34

0.00

136

5.45

5.45

5.45

5.45

5.45

5.45

5.45

5.45

5.45

5.45

5.45

5.45

Waseem

436

220

217

249

187

58.69

0.00

59

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

2.35

839

839

839

0.00

PROCESS PE-5 PR

PROCESS PE-5 Substation

42.01

42.02

PE5 Loop Reactor Steel Structure

42.30

42-I-3004

PE5 Dump Tank Steel Str.

42.30

42-I-3002

PE5 Catalyst Steel Str.

42.30

42-I-3003

PE5 Purge Bin Gas Phase Structure

42.40

PE5 Recovery Structure

42.50

PE4 Extrusion Steel structure

41.70

42-I-4002

42-I-5001

15

10

50 T

M. Nadeem

0.00

99

0.00

1335

0.00

461

0.00

191
4 of 9

27

PE5 Extrusion Steel structure

42.70

839

839

839

0.00

0.00

111

STEEL STRUCTURE PROGRESS AND PLAN (1342)


CURRENT STATUS (TONNES)
Saturday, June 02, 2012

28

29
1

30

31

47

34

3-Jun-12

4-Jun-12

5-Jun-12

6-Jun-12

7-Jun-12

9-Jun-12

10-Jun-12

11-Jun-12

12-Jun-12

13-Jun-12

Total
Qty (Tons)

Progress
(Tons)

Balance
Qty (Tons)

Erected
Qty (Tons)

Balance
Qty (Tons)

Planned

Achieved

47-I-0007

79

77

79

50

0.00

50

41.92

41.-I-9202

29

29

29

0.00

PE4 Sub rack and surge tank structure

41.03

41-I-3005

55

30

25

36

19

16

0.00

16

0.66

0.66

0.66

0.66

0.66

0.66

0.66

0.66

0.66

0.66

0.66

PE5 Sub rack and surge tank structure

47.00
42.03

42-I-3005

55

40

15

47

0.00

0.13

0.13

0.13

0.13

0.13

0.13

0.13

0.13

0.13

0.13

Powder Silos

41.71

41-I-7101, 7102,
7103; 42-I-7151,
7152,7153

388

35

353

47

341

55

0.00

55

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

2.20

Blender Silos

30.10

840

840

840

0.00

985

14

971

18

967

28

0.00

28

11922

4082

7840

4374

7548

1013

Description

Sub Area

Branch

PE4 Extrusion substation cable rack

47.00

PE5 Extrusion
substation
cable rack
EW Main
Pipe Rack

32

33

2-Jun-12

Men Power

Crane

Supervisor

24

All Areas
Total

Plan

Actual Plan

2.00

Actual

2.00

Plan

Actual Plan

2.00

Actual

2.00

Plan

Actual Plan

2.00

Actual

2.00

Plan

Actual Plan

2.00

2.00

Actual Plan

Actual

2.00

Plan

Actual Plan

2.00

Actual Plan

Actual

June-12
Total
achieved

Material
availability /
Tons

0.00

79

0.00

30

0.66

0.00

51

0.13

0.13

0.00

51

2.20

2.20

2.00

2.00

0.00

Secondary Steel Str

Torquing

Balance

14-Jun-12

15-Jun-12

Unit S. No

Erection Data

8-Jun-12

Phylum Wise Data

1-Jun-12

2012
June

120

1.12

1.12

1.12

1.12

1.12

1.12

1.12

1.12

1.12

1.12

1.12

171

1.12

0.00

211

0.00

186

8603

Tanveer
1006

0.00

40.50

6.60

40.50

0.00

40.50

0.00

40.50

0.00

40.50

0.00

40.50

0.00

0.00

40.50

0.00

40.50

0.00

40.50

0.00

40.50

0.00

40.50

0.00

40.50

0.00

0.00

5 of 9

STEEL STRUCTURE PROGRESS AND PLAN (1342)


CURRENT STATUS (TONNES)
Sunday, May 27, 2012

2012
May
Phylum Wise Data

Unit S. No

Description

Sub Area

EW Main Pipe Rack

47.00

NS Main Pipe Rack

47

PROCESS PURIFICATION PIPE RACK

June

June

July

August

September

Planned

LF

Planned

Planned

Planned

Erection Data

Branch

Total
Qty (Tons)

Progress
(Tons)

Balance
Qty (Tons)

Erected
Qty (Tons)

Balance
Qty (Tons)

47-I-0001A

54

42

12

44

10

47-I-0001B

23

22

22

47-I-0001C

85

85

85

47-I-0001D

102

102

102

47-I-0001E

81

81

81

47-I-0001F

89

90

-1

90

-1

Planned

Achieved

Balance

-3

14

10

47-I-0001G

99

99

99

47-I-0001H

103

105

-1

105

-1

Total

636

626

10

628

47-I-0002A

44

42

44

47-I-0002B

55

52

55

47-I-0002C

44

35

42

47-I-0002D

88

74

14

87

47-I-0002E

62

37

25

43

19

Total

293

241

52

271

22

10

10

15

15

20

47-I-2001

290

242

49

254

36

15

15

15

24

47-I-2004

40

24

15

29

11

10

47-I-2104

82

67

15

70

12

-7

10

12

47.20
4

PROCESS PURIFICATION substation rack

5
PP PURIFICATION PIPE RACK

47.21

47-I-2101

35

31

32

-3

PE PURIFICATION STEEL STR.

47.20

47-I-2002

688

108

580

142

546

120

108

12

100

100

100

100

100

PP PURIFICATION STEEL STR.

47.92

195

195

195

44

30

25

PE Cocatalyst Steel Structure

47.60

47-I-6002

144

144

144

40

20

30

30

15

PE4/PE5 Powder Compressors P/R, Pneumatic haulage

41.72

41-I-7201

62

55

58

-2

PE4 KO DRUM

41.00

41-I-0001

190

97

94

106

84

35

19

16

40

25

20

11

PROCESS PE-4 PR

41.01

41-I-0101

340

269

71

285

56

20

15

12

PROCESS PE-4 Substation

41.02

41-I-0201

48

32

16

39

-1

10

10

32

PE4 Loop Reactor Steel Structure

41.30

41-I-3004

64

64

64

30

30

35

23

10

10

PE4 Dump Tank Steel Str.

41.30

41-I-3002

243

12

230

243

50

12

38

52

94.785

50

50

88

PE4 Catalyst Steel Str.

41.30

41-I-3003

114

20

94

26

88

20

16

25

35.095

25

25

23

41-I-4002

1239

691

548

736

503

130

133

-3

120

60.81

55

55

65

10

58.705

13
41

14

15

16

17

18

PE4 Purge Bin Gas Phase Structure

41.40

PE4 Recovery Structure

41.50

41-I-5001

436

211

225

237

200

30

26

53

78.976

35

35

50

PE5 KO DRUM

42.00

42-I-0001

190

103

88

112

78

45

21

24

27

42.4

20

20

38

6 of 9

STEEL STRUCTURE PROGRESS AND PLAN (1342)


CURRENT STATUS (TONNES)
Sunday, May 27, 2012

2012
May
Phylum Wise Data

Unit S. No

19

20
1

21
42
22

23

24

25

Description

PROCESS PE-5 PR

PROCESS PE-5 Substation


EW Main Pipe Rack

Sub Area

42.01

42.02

June

June

July

August

September

Planned

LF

Planned

Planned

Planned

Erection Data

Branch

Total
Qty (Tons)

Progress
(Tons)

Balance
Qty (Tons)

Erected
Qty (Tons)

Balance
Qty (Tons)

Planned

Achieved

42-I-0101

340

281

59

292

48

15

15

30

30

42-I-0201

48

30

18

38

10

10

10

Balance

PE5 Loop Reactor Steel Structure

42.30

42-I-3004

64

64

64

22

23.355

15

15

15

PE5 Dump Tank Steel Str.

47.00
42.30

42-I-3002

243

243

243

55

94.415

30

30

40

PE5 Catalyst Steel Str.

42.30

42-I-3003

114

107

10

104

-4

25

33.2

20

20

30

42-I-4002

1239

530

709

553

686

84

119

-35

96

136.34

80

80

130

42-I-5001

436

217

219

249

187

20

15

12

58.69

55

50

39

PE5 Purge Bin Gas Phase Structure

42.40

PE5 Recovery Structure

42.50

PE4 Extrusion Steel structure

41.70

839

839

839

50

30

30

25

PE5 Extrusion Steel structure

42.70

839

839

839

50

45

40

182

PE4 Extrusion substation cable rack

47.00

47-I-0007

79

77

79

-2

28

50

20

20

10

PE5 Extrusion substation cable rack

41.92

41.-I-9202

29

29

29

29

PE4 Sub rack and surge tank structure

41.03

41-I-3005

55

30

25

36

19

20

13

17

16

10

PE5 Sub rack and surge tank structure

42.03

42-I-3005

55

40

15

47

20

17

15

Powder Silos

41.71

41-I-7101, 7102, 7103; 42-I7151, 7152,7153

388

35

353

47

341

45

35

10

63

55

50

50

40

Blender Silos

30.10

840

840

840

985

13

972

15

970

13

-13.45661

62

28

40

40

20

11922

4015

7908

4312

7610

700

567

133

1075

1013

911

883

1000

47

26

27

28

29

30

31

32

33

34

Secondary Steel Str

Total

7 of 9

STEEL STRUCTURE PLAN May-2012 (1342)


Summary sheet
May May
Plan
LF
Unit S. No
1

Branch

Total

Balance

47-I-0001A

636

14

Total

293

62

10

PROCESS PURIFICATION PIPE RACK

47-I-2001

290

56

15

PROCESS PURIFICATION substation rack

47-I-2004

40

15

Description

Sub Area

EW Main Pipe Rack

Planned Planned

Remarks/Reasons
Handrails are under painting, platform erection is pending.

47-I-0002A
47.00
2

47-I-0002B
47-I-0002C

NS Main Pipe Rack

47-I-0002D
47-I-0002E
Road crossing interface: Area to be made avaialble by TSJ on 21st June 2012

47
3

47-I-2104

82

22

PP PURIFICATION PIPE RACK

47.21

47-I-2101

35

PE PURIFICATION STEEL STR.

47.20

47-I-2002

688

688

180

120

PE4/PE5 Powder Compressors P/R,


Pneumatic haulage

41.72

41-I-7201

62

13

Platform handrail painting in progress

PE4 KO DRUM

41.00

41-I-0001

190

113

45

35

Area will be handed over back for structure erection after erection of equipment by the 10th of May.

PROCESS PE-4 PR

41.01

41-I-0101

340

72

38

Piping activities interface, only staircase erection is possible. Orascom interface excavation under pipe rack.

PROCESS PE-4 Substation

41.02

41-I-0201

48

17

Road crossing interface.

PE4 Loop Reactor Steel Structure

41.30

41-I-3004

64

64

29

30

Interface with equipment, No crane access, Cannot start till PE4 Loop Reactor Heavy lift is completed by 10May

PE4 Dump Tank Steel Str.

41.30

41-I-3002

243

243

54

50

Interface with Equipment, No crane access: Cannot start till PE4 Loop reactor Heavy lift is completed by 10th May, Dump Collecting tank delivery date 04 May
2012, May and june plans dependant on Erection of equipment, Module erection upto 118 eelvation

PE4 Catalyst Steel Str.

41.30

41-I-3003

114

114

54

20

Interface with Equipment, No crane access: Cannot start till PE4 Loop reactor Heavy lift is completed by 10th May.

41-I-4002

1239

680

120

130

70 T constructable tonnage available in area, area will be backfilled by 10 May, grating still unavailable. Splice plates, nuts bolts availbility to be confirmed

41

10

11

41.40
PE4 Purge Bin Gas Phase Structure

STEEL STRUCTURE PLAN May-2012 (1342)


Summary sheet
May May
Plan
LF
Unit S. No

Description

Sub Area

Branch

Total

Balance

Planned Planned

Remarks/Reasons

PE4 Recovery Structure

41.50

41-I-5001

436

229

30

PE5 KO DRUM

42.00
47.00

42-I-0001

190

108

45

45

42-I-0101

340

74

23

15

Piping activities interface, only staircase erection is possible

42-I-0201

48

18

Road crossing interface.

12

13

14

PROCESS PE-5 PR

PROCESS PE-5 Substation

47
42

15

16

17

42.01

42.02

Bolts not available for the elevation 108.100 (Site instruction). Subject to bolts delivery

PE5 Loop Reactor Steel Structure

42.30

42-I-3004

64

64

15

Equipment Interface: Cannot start till PE5 Loop Reactor Heavy lift is completed by 30 May

PE5 Dump Tank Steel Str.

42.30

42-I-3002

243

243

30

Equipment Interface: Cannot start till PE5 Loop Reactor Heavy lift is completed by 30 May

PE5 Catalyst Steel Str.

42.30

42-I-3003

114

107

26

Equipment Interface: Cannot start till PE5 Loop Reactor Heavy lift is completed by 30 May

18

42-I-4002

1239

828

130

84

Structure to be erected till 136 m elevation, equipment interface. Purge Bin installation on 15 may, extra structure work for equipment erection to be kept
into account in May Plan, 2 splices to erected till mid July upto 156 m elevation, Product receiver tank to be erected on Elevation 156m and planned erection
date: 30 July.

20

Bolts not available for the elevation 108.100 (Site instruction). Material hold by clent. Subject to bolts delivery

Erection in progress, access is limited due to heavy lift of loop reactor in PE4 area

42.40
PE5 Purge Bin Gas Phase Structure

19

20

21

PE5 Recovery Structure

42.50

42-I-5001

436

224

PE4 Extrusion substation cable rack

47.00

47-I-0007

79

79

PE5 Extrusion substation cable rack

41.92

41.-I-9202

29

29

PE4 Sub rack and surge tank structure

41.03

41-I-3005

55

32

20

20

PE5 Sub rack and surge tank structure

42.03

42-I-3005

55

32

20

20

41.71

41-I-7101, 7102,
7103; 42-I-7101,
7152,7153

388

388

73

45

Total

11922

8476

902

700

22
Powder Silos

45T erectable material available, Erection in-progress.

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