Learning More About Roller Press: Transporation, Storage & Bearing Assembly

Innovation On Demand
LEARNING MORE ABOUT ROLLER PRESS TRANSPORATION, STORAGE & BEARING ASSEMBLY
A TECHNICAL WORKSHOP CONDUCTED BY HUMBOLDT WEDAG INDIA-PROCESS KNOW HOW
Lets aim together to learn more about the most efficient Grinding Technology-Roller Press
Transportation
Transportation The RP or its sub assemblies should be slung at the points marked in the drawings. Only one crane must be used for lifting the RP roller assembly or sub assemblies. The capacity of crane or lifting slings should be 25 % more as per lifting assembly or sub assembly weight.
Storage
Chart 3
Storage
Intermediate storage in open air Maximum 6 months The assemblies or sub assemblies of roller press should be stored on a plain wooden frame. It should not be put on the ground. The assemblies or sub assemblies should be covered by canvass or if possible the storage space should be roofed by a structure and GI sheets. The assemblies or sub assemblies should be inspected in between for any water/ moisture ingress. The original packing of assemblies or sub assemblies in wooden boxes with welded aluminium compound foil should be in place.
Storage
Intermediate storage in closed space without ventilation in closed space, Ventilated room
Maximum 12 months Maximum 24 months
The assemblies or sub assemblies of roller press should be stored on a plain wooden frame. It should not be put on the ground. The assemblies or sub assemblies should be inspected in between for any water/ moisture ingress. The original packing of assemblies or sub assemblies in wooden boxes with welded aluminium compound foil should be in place.
Roller Bearing Assembly
The assembly of rollers with its component is done as per drawing no 475-14-263 BA (Sheet no 1 & 2) & spare part list number EL475-01719.
The assembly of rollers with its component is done as per drawing no 475-14-263 BA (Sheet no 1 & 2) & spare part list number EL475-01-719.

As per section Y Drawing no 475-14-263BA sheet no.2 Fixing of Pos no 10 (Labyranth seals) on the DE & NDE shaft Heating of Pos no 11 (Tyres) upto 60 degree centigrade and fix the same on both side of the shaft. Fixing of Pos no 21 ( V Rings) on Part no 10 on both sides.

Now assemble , Pos no 25 (inside cover) with Pos no 22 (Shaft Lip seals 2 Nos)& Pos no 23 (Clamping ring). Fix the Pos no 23 in Pos no 15 with the help of Pos no 43 & 38 (Cap Screw , Spring lock washer) and tighten with required torque.
Now slide this cover
assembly over the Pos no

11.
Bearing assembly as per Part print of 475-14-263 BA

Heating of bearing inner race 2 nos with marking XXXC-XXXB upto 120 Degree centigrade in oil bath/heater coil and fix the same on both side of the shaft with marking XXXC inside. Heating of bearing inner race 2 nos with marking XXXA-XXX upto 120 Degree centigrade in oil bath/heater coil and fix the same on both side of the shaft with marking XXXA inside.
10

Bearing Housing assembly as per Part print of 475-14-263 BA Cleaning of Pos no 2 &3 (bearing housing) Fitting of inner spacer than bearing outer race with rolling elements (with marking XXXC inside & XXXB outside) with grease in between outer race and rolling element. Fitting of middle spacer than bearing outer race with rolling elements (with marking XXXA inside & XXX outside) with grease in between outer race and rolling element. Fitting of outer spacer
11

Now slide Pos no 2 & 3 over the inner race on NDE & DE side respectively.
12
Now as per section W & Y fix the Pos no 15 with the help of 18 & 19 (Cap screw and Spring washer) and tighten with required torque. Also fix Pos no 99 (Scraper) along with Pos No 15 with above fasteners 18, 19 with proper torque.
13
Now as per section W & Y fix the Pos no 14 & 15 with the help of 18 & 19 (Cap screw and Spring washer) and tighten with required torque. Also fix Pos no 99 (Scraper) along with Pos No 14, 15 with above fasteners 18, 19 with proper torque.
14

Bearing Housing Outer cover assembly as per section Z of DE side Fit Pos no 36 (Gasket) over the shaft end.
Now fix Position no 35 (Locking collar) with the help of Position No 37, 38 (Cap screw & Spring lock washer) and tighten on the shaft with required torque.
Now heat Position no 11 (Tyre) upto 60 degree centigrade and fix the same over Position no 35.
15
Bearing Housing Outer cover assembly as per section J1-J7 of DE side Fixing of Pos no 41(Gasket) , Pos no 40 (Adjusting ring) with the help of Position no 38 & 43 (Cap screw & Spring washer) tight with the proper torque.
16

Now assemble Pos no 45
(Bearing Cover) with Pos no 22 (Shaft lip seals) Now assemble Pos no 48 (Retaining ring) with help of Pos no 43 (Cap Screw) on the above Pos no 45 & 22 and tighten with proper torque
Now slide the above assembly on tyre and fix it with the help of Pos no 46 & 19 (Spring washer & X screw) and tight them with proper torque.
17

Axial Thrust Bearing Cleaning
New Bearing Fit up with Housing
18
19
20
Roller Assembly-continued
Bearing Housing Outer cover assembly as per section F1-F4 of NDE side Fitting of Pos no 55 (Retainer snap ring) with the help of Pos no 43, 38 (Cap screw & Spray washer) and tighten with proper torque. Fix Pos no 41 (Gasket), 40 with the help of 43 & 38 (Cap screw & Spring lock washer) and tighten with proper torque. Fixing of Pos no 60 (Thrust Bearing cover) and fix the same with the help of 46 & 19 (CX screw & Spring washer) and tighten the same onto the bearing housing with proper torque.
21

Now fix Pos no 61 (Compression spring) 8 nos into the Pos no 60.
Fix the Pos no 63 (Thrust roller bearing pair) in the housing. Fix the Pos no 67 (Bearing race) on Pos no 63 after fixing Pos no 61 8 nos in Pos no 67.
125
Now on Pos no 125 (Axial support) fix Pos no 65 (Tyre) by heating in oil bath upto 60 degree centigrade.
Next fix Pos no 66 (Shaft lip seal) on Pos no 65 .
22

Now fit above assembly of Pos no 125 , 65, 66 onto the shaft with the help of Pos no 18,19 (Cap screw & Spring washer) and tighten with proper torque.
125
Now Fix Pos no 68 along with the help of Pos no 46 & 19 (Hex Screw & Washer) onto the Pos no 60 and tighten with proper torque.
Now fix Pos no 130 (End cover) with the help of Pos no 131 & 132 (Hex Screw & Spring washer) and tighten with proper torque.
23
Now fix Pos no 135 (Cover) with the help of Pos no 137 & 6 (Spring washer) and tighten with proper torque. Now on Pos no 125 (Axial support) fix Pos no 65 (Tyre) by heating in oil bath up to 60 degree centigrade. Next fix Pos no 66 (Shaft lip seals) on Pos no 65 .
125
24

Now fit above assembly of Pos no 125 , 65, 66 onto the shaft with the help of Pos no 18,19 (Cap screw & Spring washer) and tighten with proper torque. Now Fix Pos no 68 along with the help of Pos no 46 & 19 (Hex Screw & Washer) onto the Pos no 60 and tighten with proper torque.
125
Now fix Pos no 130 (End cover) with the help of Pos no 131 & 132 (Hex Screw & Spring washer) and tighten with proper torque.
Now fix Pos no 135 (Cover) with the help of Pos no 6 & 137 (Spring washer & Cap Screw) and tighten with proper torque.
25

Time Schedule Bearing Exchange
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This was an example of a typical bearing assembly, there maybe deviations in the procedure of bearing assembly at your plant based the your actual design of Roller Press. Therefore please refer to your own documentation!
Discussion
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Learning More About Roller Press: Transporation, Storage & Bearing Assembly

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Innovation On Demand

Maximum 12 months Maximum 24 months

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

assembly over the Pos no

Roller Bearing Assembly

Bearing assembly as per Part print of 475-14-263 BA

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

Roller Bearing Assembly

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