Roller mill Quadropol® – hydraulic system components

Training PODFA

New Kiln 7 Dry Line Project - JSC Podilsky Cement / Ukraine

November 2010

Polys ius
Quadropol® - Hydraulic
Specification of Components

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
2 Polysius
Quadropol® - Hydraulic

Overview

1.0 Components
1.1 Hydraulic Power Unit
1.2 Roller Units
2.0 Functioning
2.1 Pressureless circulation of the oil
2.2 Pressure build-up
2.3 Lifting the roller shafts
2.4 Lifting the roller shafts and pressure build up in the hydraulic power cylinders
2.5 Slow pressure operations

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
3 Polysius
Quadropol® - Hydraulic
1. Components - Overview

A Hyd. Power Unit

C E

B Roller Unit 1
C Roller Unit 2
D Roller Unit 3
E Roller Unit 4 B D

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
4 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit dimensions

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
5 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit – P&I sheet

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
6 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit – Content

1.0 Tank
2.0 Ball valve
3.0 Filling and ventilation filter
4.0 Oil level indicator
5.0 Temperature sensor
6.0 Level switch
7.0 Electric motor
8.0 Coupling
9.0 Pump support
10.0 Pump
11.0 Heater
12.0 Filter
14.0 Shut – off valve
15.0 Hose
16.0 Valve manifold
17.0 Pressure valve
18.0 Minimess connection
19.0 Pressure gauge connection
20.0 Pressure gauge
21.0 Ball valve
25.0 Control cabinet

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
7 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

1.0 Tank

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
8 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

1.0 Tank

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
9 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

2.0 Ball valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
10 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

2.0 Ball valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
11 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

3.0 Filling and ventilation Filter

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
12 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

3.0 Filling and ventilation Filter

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
13 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

4.0 Oil level indicator

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
14 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

4.0 Oil level indicator with temperature indication

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
15 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

5.0 Temperature sensor

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
16 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

5.0 Temperature sensor

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
17 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

6.0 Level switch

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
18 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

6.0 Level switch

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
19 Polysius
Quadropol® - Hydraulic

7.0 Electric Motor

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
20 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

7.0 Electric motor

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
21 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

10.0 Pump + 8.0 Coupling + 9.0 Pump support + 11.0 Heater

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
22 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

10.0 Pump + 8.0 Coupling + 9.0 Pump support + 11.0 Heater

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
23 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

12.0 Filter

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
24 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

12.0 Filter

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
25 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

14.0 Shut – off valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
26 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

14.0 shut – off valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
27 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

15.0 Hose (inside the tank)

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
28 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

15.0 Hose

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
29 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

16.0 – 20.0 Valve Block

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
30 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

16.0 – 20.0 Valve block

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
31 Polysius
Quadropol® - Hydraulic

Valve block content:

14.0 Shut off valve

16.0 Valve manifold
17.0 Pressure valve Y2
18.0 Minimess connection
19.0 Pressure gauge connection
20.0 Pressure gauge
26.0 Solenoid actuation

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
32 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

21.0 Ball valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
33 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

21.0 Ball valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
34 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

25.0 Control cabinet

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
35 Polysius
Quadropol® - Hydraulic
1. Components – Hydraulic power unit

25.0 Control cabinet

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
36 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
37 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

Valve Block

C E

B D

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
38 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block

Valve Block

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
39 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block

30.x Filter
31.x Valve manifold
32.x Flow valve
33.x Lowering brake valve
34.x Shut-off valve
35.x Directional control valve
36.x Shut-off valve for installation in pipe
37.x Directional control valve
40.x Valve manifold
41.x Flow valve
42.x Directional control valve
50.x Valve manifold
51.x Pressure valve
52.x Minimess
53.x Pressure gauge connection
54.x Pressure monitor
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
40 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
41 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
31.x Valve manifold

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
42 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
32.x Flow valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
43 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
33.x Lowering brake valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
44 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
34.x Shut – off valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
45 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
35.x Directional control valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
46 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
36.x Shut – off valve for installation in pipe

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
47 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
37.x Directional control valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
48 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
40.x Valve manifold

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
49 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
41.x Flow valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
50 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
42.x Directional control valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
51 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
50.x Valve manifold

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
52 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
51.x Pressure valve

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
53 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
52.x Minimess

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
54 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
53.x Pressure gauge connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
55 Polysius
Quadropol® - Hydraulic
1. Components – Roller units – Valve block
54.x Pressure monitor

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
56 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
57 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
58 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
59 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

56.x Piston accumulator

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
60 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
61 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

57.x Bladder accumulator

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
62 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
63 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

59.x Shut-off valve for installation in pipe

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
64 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
65 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

60.x Start-up cylinder

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
66 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

30.x Filter
56.x Piston accumulator
57.x Bladder accumulator
58.x Nitrogen filling device
59.x Shut-off valve for installation in pipe
60.x Start-up cylinder
61.x Hydraulic power cylinder
62.x Minimess connection

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
67 Polysius
Quadropol® - Hydraulic
1. Components – Roller units

61.x Hydraulic power cylinder

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
68 Polysius
Quadropol® - Hydraulic

Quadropol® raw mill – hydraulic system components

Training PODFA
November 2010
69 Polysius