Professional Documents
Culture Documents
Definition
MES are at the heart of CIM. The simplest model of CIM has MES as the middle ground between ERP systems and individual machine and automation controls ERP systems handle financial functions, customer orders and send production requests to the factory floor. MES provide overall control and management of the factory floor, and provide updated information the ERP. (Semiconductor International 1997)
Relationship
Corporate
production planning, scheduling
Planning
When/What to make Planned/standard lead times/ yields/wastes/costs
Execution
Production management/tracking - WIP, equipment, operators Production scheduling Quality control/SQC Costing Maintenance Management functions Communications, reporting
Plant
recipes process setpoints operating instructions
MES
actual process conditons, completion of process steps and operations, performance of equipment and raw material and operator actions
PLC
Robots/ AGV
Control
Ladder logic Continuous feedback PID Advanced control
DCS
Execution
MES
Resource Alloc./Status Operations Scheduling Production Dispatching Document Control Data Collection/Acq. Labor Management WIP Status/T raceability Quality Management Performance Analysis Process Management Product T racking and Genealogy Maintenance Management
Process Instructions:Recipes, Work Instructions, P art P rograms, Order Specific, Machine Utilization, Work Certification Requirements Operator Instructions:Scheduled (predictive) & P reventative Maintenance, Material Safety Instructions (documents), Machine Operation Instructions (documents) Drill Down (inquiries) Status Process Status B atch End Reports Ad Hoc Inquires Materials Analysis Events: Time/Date/Lot/Alarms Data Collected f rom Monitoring Functions: P rocess, Equipment, Environment, Labor, Material, P roduct P arameters
Control
Monitoring & Sensing
Process Equipment Environment Labor Material
Control
Machine Control Regulatory Control Realtime QC Advanced Process Controls
Order Status/COmpletions /Start-Due-End Resource Status/Usage Labor Status/Usage Material Status/Usage Actual BOM/Formula/Recipe/ Drawing/P art P rogram Actual Routing/P rocess P roduct Genealogy/Traceability /As Built Information Scrap/Waste
Operations
Process Sequencing Machine & Process Instructions Labor Instructions Human Machine Interfacing Safety Maintenance Focus: Process Decision Location: Shop Floor/Plant Floor
Controls
Data Model
(Relational or Other)
B ack Of fice
M essagi ng
Data Communications
Data Warehouse
Tools (OLAP)
EDI
EDI
Current MES architecture incorporates a data model and communication mechanism per vendors system which could represent one or many MES functions, plus APIs for interfacing to external systems and EDI to link outside the corporation.
API
Database
Subcontractors
MESA International-White Paper
Application
MES Functions
Resource Allocation and Status Operations/Detail Scheduling Dispatching Production Units Document Control Data Collection/Acquisition Labor Management Quality Management Process Management Maintenance Management Product Tracking and Genealogy Performance Analysis
Software
MES Suppliers
Company CAMSTAR CAMSTAR MESA Product ControlVision MES Description Equipment control software
COMPAQ
Consilium Fastech Integration
MES, CIM
MES Automation level software and MES
IBM
PRI Automation Texas Instruments Wonderware
SuperPOSEIDON/SiView
Transet WORKS Intrack
CIM framework
Automation control software CIM framework MES
Software
MES Suppliers
Company
COMPAQ
Product
PROMIS
General Industry
batch process, repetitive batch process, repetitive batch process, repetitive
Hardware Platforms
DEC VAX/ALPHA, HP-UX Windows NT, UNIX DEC VAX/APLHA,, UP-UX
Database
DEC RMS, Oracle Oracle Informix, Oracle
Operating Systems
Open VMS, VMS, Digital UNIX, HP-UX Windows 95/NT, UNIX VAX, HP-UX
COMPAQ Consilium
IBM
POSEIDON/ SiView
semiconductor, electronics
IBM
DB2
AIX /Windows NT
Major Products
Consilium-Applied Materials
Process Tracking and Monitoring Automation and Integration Quality and Engineering Management Scheduling and Dispatching Reporting and Data Warehousing
Consilium-Applied Materials
FAB300 MES II
IBM
SiView
Scheduling Specification Manager Materials Manager Quality Manager Automation Manager Common Object Support Services (COSS) from IBM Event Notification Services Business Object Server Systems Management
eProduction
HP-Compaq
SemiSuite
PROMIS ENCORE!