Welcome to Perform Achieve Trade (PAT) Workshop for Power Plants At NTPC, Dadri

15th February 2011

Alok Mittal Dy. Director (EM) National Productivity Council, New Delhi

Thermal Power Stations being covered for baseline audits Group -14
S. No State Uttar Pradesh Uttar Pradesh Sector Power Plant Power Plant Name of Industry Address Auraiya Gas Power Station :- Dibiyapur, Distt- Auriya U.P- 206244 Feroze Gandhi Unchahar Thermal Power Project - Unchahhar, Distt- Raebareli (UP) 1 Auraiya Gas Power Station Feroze Gandhi Unchahar Thermal Power Project

Uttar Pradesh

Power Plant

Harduaganj Thermal Power Station(Unit 3) Harduaganj Thermal Power Station P.O Harduaganj Thermal Power Station(Unit 3) Kasimpur Distt- Aligarh(U.P) - 202127 Harduaganj Thermal Power Station(Unit 7) Harduaganj Thermal Power Station P.O Harduaganj Thermal Power Station(Unit 7) Kasimpur Distt- Aligarh(U.P) - 202127 Uttar Pradesh Rajya Vidyut Utpadan Nigam Limited Parichha Thermal Power Project, Parichha()2x110 , Uttar Pradesh 284305 Uttar Pradesh Rajya Vidyut Utpadan Nigam Limited Parichha Thermal Power Project,Parichha()2x210 , Uttar Pradesh 284305 Anapara Thermal Power Station (A&B) U.P. Rajya Vidyut Utapadan Nigam Ltd. P.O. Anapara, Distt. Mirzapur-Uttar Pradesh231225

Uttar Pradesh

Power Plant

Uttar Pradesh

Power Plant

Parichha Thermal Power Project,Parichha()2x110

Uttar Pradesh

Power Plant

Parichha Thermal Power Project,Parichha()2x210

Uttar Pradesh

Power Plant

Anapara Thermal Power Station (A&B)

Uttar Pradesh

Power Plant

National Capital Power Station

National Capital Power Station P.O. Vidyut Nagar, Dadri (NCR) Distt Gautambudh Nagar Uttar Pradesh-201008

Thermal Power Stations being covered for baseline audits (Cont.) Group -14
S. No State Sector Name of Industry Address Obra Thermal Power Station U.P. Rajya Vidyut Utpadan Nigam Ltd. P.O. Obra, Distt. Sonebhadra,Uttar Pradesh Panki Thermal Power Station P.O. Panki Kanpur, Uttar Pradesh208020 Rihand Super Thermal Power Project P.O. Rihand NagarDistt. Sonebhadra, Uttar Pradesh-231223 Singrauli Super Thermal Power Station P.O. Shaktinagar Distt. Sonephadra, Uttar Pradesh-231222 Tanda Thermal Power Station P.O. Vidyutnagar Distt. AMBEDKAR NAGAR,Uttar Pradesh231222

Uttar Pradesh

Power Plant

Obra Thermal Power Station

10

Uttar Pradesh

Power Plant

Panki Thermal Power Station

11

Uttar Pradesh

Power Plant

Rihand Super Thermal Power Project

12

Uttar Pradesh

Power Plant

Singrauli Super Thermal Power Station

13

Uttar Pradesh

Power Plant

Tanda Thermal Power Station

Data available relating to power plants In verification study

Baseline Audit Scope of Work

Review of the energy consumption and production data of last 5 years as per the data reported by the industry to BEE. A copy of the reported data will be provided by BEE to the agencies / firms.

Our Work Plan

Review of energy data for 5 years will be done vis--vis MIS, annual reports, reports submitted to MoP, ORT (CEA) reports etc.

Baseline Audit Scope of Work

Study the process of the entire plant considering a gate-to-gate concept which would mention type & quantity of energy sources consumed, self generated energy sources, process technology, raw material, product output and various variable factors which affect the energy consumption significantly.

Our Work Plan

Based on considerable experiences in Thermal Power Sector, our team would study the entire plant on a gate-togate concept, based on flow diagrams such as Coal Handling Plant (CHP), milling system, boiler systems, turbine system, condenser system, draft system, regenerative feed heating system, AHP, cooling towers, HT auxiliaries like BFPs, FD & ID fans, Mills etc. LT auxiliaries like air compressors, HVAC, lighting, conveyors etc.

Baseline Audit Scope of Work

Identify major energy intensive processes, equipments etc inside the plant boundary where more than 80% of total energy consumption of the plant are accounted. Efficiency evaluation and assessment of energy performance of above major equipment. Compare the performance data with design data or PG report.

Our Work Plan

Main auxiliaries accounting for more than 80% of APC will be established. Energy performance of main equipment will be assessed w.r.t. to technical specifications/ PG test values based on operational data, recent records, onsite data etc. As run performance will be compared with PG test data/ technical specifications/last post overhaul data in case of very old plants

Baseline Audit Scope of Work

Observe and compile various Energy Conservation (ENCON) options implemented by the plant for the last 3 years. Evaluate the saving potential available in the plant which would occur due to process change, efficiency improvement, retrofitting or fine tuning of operational parameters.

Our Work Plan

Plant inputs on ENCON options implemented will be collected from plant people based on MIS reports, annual reports, BEE National Energy Conservation awards, data etc as relevant.
Energy savings potential will be brought out w.r.t. various subsystems from margins w.r.t. PG values or best practice norm values, vendor information.

Baseline Audit Scope of Work

Preparation of audit report containing the summary of savings, investment required etc. the report should also be discussed and accepted by the competent authority of the industry. Preparation of future energy conservation plans for each DC in consultation with the management of the DC.

Our Work Plan

The summarized ENCON options / Cost Benefits will be discussed with management competent authority. Accordingly for the DC, a roadmap will be prepared for ENCON option implementation.

Our Work Plan (Cont.)

Team composition is being finalized based on project locations. The team consists of: One Certified Energy Auditor Two Energy Engineers Two Project Associates About 10 days of baseline audit is envisaged. Team compositions are being firmed up given prior commitments / logistics modalities.

Our Work Plan (Cont.)

There will be an opening meeting on Day 1 to discuss the plans, mutual intros , team organization and facilitation needed. There will be a closing meeting on last day to present the draft findings of team and soliciting feedback on meetings

Key Enablers
Technical diary of the plant (Design data) PG test data/OEM specifications of various equipment Three annual reports, ORT reports, MIS reports etc.

Free access to UCB data, onsite data, Lab data (Coal/ ash analysis, water quality, %O2 values etc.)
Access to past energy audit reports of the plant Full time association of Energy Manager of the plant and suitable O&M functionary.

Key Enablers (Cont.)

Decent Stay and local transport arrangements for NPC team, at GOI rates since it is a MoP project, moreover, NPC too is an institute under DIPP, Ministry of Commerce and Industry, Government of India. All information will be kept confidential. The study will commence only after EESL performance contract documents and mobilization advance formalities are completed.