Professional Documents
Culture Documents
Cat Logistics
01/26/20
Maureen Healy
Miami DC
Overview
Miami DC Overview
Data Files
Review of Concepts
Cat Logistics
Heritage
Producing and supporting high-value, durable goods working in timesensitive, critical environments around the world
Caterpillar manufactures more than 500 products to serve construction,
mining, forestry and power generation applications
More than 170 manufacturing facilities and thousands of suppliers around the
world
Distributes products in more than 190 countries
The Differentiator
Caterpillars ability to get the right part in the right place at the
right time separates us from the competition
Caterpillar Culture
Leadership imperatives
Leaders building leaders
Making great leaders
Employee Opinion Survey (EOS) and action planning
LEAD
with values
BUILD
customer focus
Integrity
Excellence
Teamwork
Commitment
SET
high expectations
DELIVER
results
DEVELOP
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Cat Logistics
Supplier
Manufacturing
Distribution
Dealer / Retail
Consumer
Supply Chain is the flow of materials, information, and finances as they move in a process from
the origin point to the end consumer
Logistics involves all of the planning, execution & control required to successfully deliver the
product to the end consumer
The goal is to optimize this flow to achieve low cost and high customer service
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Manufacturing Logistics
MOSCOW
GRIMBERGEN
SHANGHAI
SINGAPORE
PIRACICABA
JOHANNESBURG
MELBOURNE
Transportation
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SINGAPORE
PIRACICABA
JOHANNESBURG
MELBOURNE
Manufacturing Logistics
Suppliers
Regional Inbound
Logistics Center (ILC)
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Logistics Service
Center (LSC)
Manufacturing
Plant
Transportation
Transportation of finished products and parts across all modes truck, rail, ocean and air
Caterpillar and external clients
One of the largest freight movers in the world:
Transportation spend managed $1.8 billion
Carriers providing service 600
Country to country lanes managed 900
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AUTOMOTIVE
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Solution leader
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Service
Parts
Management
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76 Locations
7,000 Employees
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Asia-Pacific
12 Locations
800 Employees
Miami DC Overview
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Miami DC History
YardExpansion
(NotShown)
2007
C1Building1997
CBuilding1976
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Miami DC Overview
Facility Overview
441,000 sq. ft. under roof, 44,000 sq ft. yard, 17,000 sq. ft. under roof off-site
229,000 stocked parts / 264,000 locations
230+ employees, 3 shift operation (M-F) + Weekend Shift
Volume Overview
12,000 Outbound lines/day
65% stock orders processed on 3 rd and 1st shift
Customers
Facing facility for 1 Florida Dealer and export to over 33 other dealers
Secondary facility in search tables for other dealers
Ship to over 1,200 Destinations
55% of outbound is shipped in Ocean containers to facing dealers
43% of outbound is air or LTL to facing dealers
2% of outbound is shipped to non facing dealers
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Problem Statement
Current Utilization by Concept
TYPE
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FULL
EMPTY
TOTAL
PCNT_FULL
CTL
2068
54
2122
97.46%
ELG
12780
1002
13782
92.73%
FLR
1778
118
1896
93.78%
GLS
610
12
622
98.07%
GSK
2265
17
2282
99.26%
HRK
1607
1609
99.88%
HVR
10734
434
11168
96.11%
MZB
191549
21599
213148
89.87%
RCK
11508
2268
13776
83.54%
YRD
4102
364
4466
91.85%
Facility Layout
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Maint.
Inbound/InboundSort
Office
StagingBays PackLanes
LoadingDocks
OutboundMaterialFlow(Blue)
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ELG ELG/GLS
RCK
RCK
FLR
RCK
FLR
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MZB
Data Files
Item Master (Parts Stocked in Miami)
Bin Map
Sales History
Part Number
Location
Part Number
Country of Origin
Country of Origin
MR Qty
Customer Code
Pack With ID
Order Class
Weight
Concept sector
Volume
Min
Max
Pieces per entry
Forecast annual demand
Forecast annual entries (lines)
Package Quantity
Weight
Length
Width
Height
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MZB (Mezzanine/Bins)
Fullquantityinonelocation
Partsunder30lbs
Handpickedontocarts
2010 Caterpillar Logistics Services, Inc.
Caterpillar: Non Confidential
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RCK
Partsmayhavemultiplelocations
Partsunder50lbs
Handpickedusingorderpicker
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CTL (Cantilever)
Cratedanduncratedparts
Heavyparts
Partsmayhavemultiplelocations
Machinepickedwithreachtruck
2010 Caterpillar Logistics Services, Inc.
Caterpillar: Non Confidential
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ELG (Elongated)
Elongatedparts
Handpickedusingorderpicker
Difficulttostoreandpick
Slowermovingparts
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FLR (Floor)
LargeCrates,Filters,andRollers
Primarilypickedwithreachtruckorhoist
Mixofcommodities
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GLS (Glass)
Fragileitems
Storedvertically
80%Handpicked
20%Palletizedpickedwithreachtruck
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GSK (Gasket)
Longnarrowcommodity
HandPickedwithorderpicker
Fragileitems
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Machinepickedwithreachtruck
Mixedcommodities
38
YRD
WeatherResistantItems
Mostitems>50lbs
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QUESTIONS?
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