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Fluent Software Training

TRN-98-006

Modeling Multiphase Flows

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TRN-98-006

Outline

Definitions; Examples of flow regimes


Description of multiphase models in FLUENT 5 and FLUENT 4.5
How to choose the correct model for your application
Summary and guidelines

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Definitions

Multiphase flow is simultaneous flow of

Matters with different phases( i.e. gas, liquid or solid).


Matters with different chemical substances but with the same phase (i.e. liquidliquid like oil-water).

Primary and secondary phases

One of the phases is considered continuous (primary) and others (secondary) are
considered to be dispersed within the continuous phase.

A diameter has to be assigned for each secondary phase to calculate its


interaction (drag) with the primary phase (except for VOF model).

Dilute phase vs. Dense phase;

Refers to the volume fraction of secondary phase(s)

Volume fraction of a phase =

Volume of the phase in a cell/domain


Volume of the cell/domain
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Flow Regimes

Multiphase flow can be classified by the


following regimes:

Bubbly flow: Discrete gaseous or fluid


bubbles in a continuous fluid
Droplet flow: Discrete fluid droplets in a
continuous gas
Particle-laden flow: Discrete solid particles
in a continuous fluid
Slug flow: Large bubbles (nearly filling
cross-section) in a continuous fluid
Annular flow: Continuous fluid along walls,
gas in center
Stratified/free-surface flow: Immiscible
fluids separated by a clearly-defined interface

slug flow

annular flow

bubbly flow
droplet flow
particle-laden flow

free-surface flow

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Flow Regimes

User must know a priori what the flow field looks like:

Flow regime,

bubbly flow , slug flow, etc.

Model one flow regime at a time.


Multiple flow regime can be predicted if they are predicted by one
model e.g. slug flow and annular flow may coexist since both are
predicted by VOF model.

turbulent or laminar,
dilute or dense,
bubble or particle diameter (mainly for drag considerations).

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Multiphase Models

Four models for multiphase flows currently available in structured


FLUENT 4.5
Lagrangian dispersed phase model (DPM)
Eulerian Eulerian model
Eulerian Granular model
Volume of fluid (VOF) model

Unstructured FLUENT 5
Lagrangian dispersed phase model (DPM)
Volume of fluid model (VOF)
Algebraic Slip Mixture Model (ASMM)
Cavitation Model

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Dispersed Phase Model

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Dispersed Phase Model

Appropriate for modeling particles, droplets, or bubbles


dispersed (at low volume fraction; less than 10%) in
continuous fluid phase:

Spray dryers
Coal and liquid fuel combustion
Some particle-laden flows

Computes trajectories of particle (or droplet or bubble)


streams in continuous phase.
Computes heat, mass, and momentum transfer between
dispersed and continuous phases.
Neglects particle-particle interaction.
Particles loading can be as high as fluid loading
Particle trajectories in a spray dryer
Computes steady and unsteady (FLUENT 5) particle tracks.

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Particle Trajectory Calculations

Particle trajectories computed by solving equations of motion of the


particle in Lagrangian reference frame:

du p

f drag (u u p ) g ( p ) / p F / p
dt
where
represents additional forces due to:
virtual mass and pressure gradients
rotating reference frames
temperature gradients
Brownian motion (FLUENT 5)
Saffman lift (FLUENT 5)
user defined

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Coupling Between Phases

One-Way Coupling
Fluid phase influences particulate phase via drag and turbulence transfer.
Particulate phase have no influence on the gas phase.
Two-Way Coupling
Fluid phase influences particulate phase via drag and turbulence transfer.
Particulate phase influences fluid phase via source terms of mass,
momentum, and energy.
Examples include:

Inert particle heating and cooling


Droplet evaporation
Droplet boiling
Devolatilization
Surface combustion

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DPM: Calculation Procedure

To determine impact of dispersed phase on continuous phase flow


field, coupled calculation procedure is used:
continuous phase
flow field calculation
interphase heat, mass, and
momentum exchange

particle trajectory
calculation

Procedure is repeated until both flow fields are unchanged.

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Turbulent Dispersion of Particles

Dispersion of particle due to turbulent fluctuations in the flow can be


modeled using either:

Discrete Random Walk Tracking (stochastic approach)

Particle Cloud Tracking

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User Defined Function Access in DPM

User defined functions (UDFs) are provided for access to the discrete
phase model. Functions are provided for user defined:

drag
external force
laws for reacting particles and droplets
customized switching between laws
FLUENT 5
output for sample planes
erosion/accretion rates
access to particle definition at injection time
scalars associated with each particle and access at each particle time step
(possible to integrate scalar variables over life of particle)

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Eulerian-Eulerian Multiphase Model


FLUENT 4.5
10s

70s

120s

Becker et al. 1992

water

air
Locally Aerated Bubble Column

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Eulerian Multiphase Model

Appropriate for modeling gas-liquid or


liquid-liquid flows (droplets or bubbles of
secondary phase(s) dispersed in continuous
fluid phase (primary phase)) where:

Phases mix or separate


Bubble/droplet volume fractions from 0 to
100%

Evaporation
Boiling
Separators
Aeration

Inappropriate for modeling stratified or


free-surface flows.

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Volume fraction
of water

Stream function
contours for water

Boiling water in a container

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Eulerian Multiphase Model

Solves momentum, enthalpy, continuity,


and species equations for each phase and
tracks volume fractions.
Uses a single pressure field for all phases.
Interaction between mean flow field of
phases is expressed in terms of a drag,
virtual and lift forces.

Several formulations for drag is provided.


Alternative drag laws can be formulated
via UDS.
Other forces can be applied through UDS.

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Gas sparger in a mixing tank:


contours of volume fraction
with velocity vectors

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Eulerian Multiphase Model

Can solve for multiple species and homogeneous reactions in each


phase.

Heterogeneous reactions can be done through UDS.

Allows for heat and mass transfer between phases.

Turbulence models for dilute and dense phase regimes.

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Mass Transfer

Evaporation/Condensation.

For liquid temperatures saturation temperature, evaporation rate:

m v

rv l l Tl Tsat
Tsat

For vapor temperatures saturation temperature, condensation rate:

rl v v Tsat Tv
m l
Tsat

User specifies saturation temperature and, if desired, time relaxation


parameters rl and rv . (Wen Ho Lee (1979))

Unidirectional mass transfer, r is constant

m 12 r 2 1

User Defined Subroutine for mass transfer


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Eulerian Multiphase Model: Turbulence

Time averaging is needed to obtain smoothed quantities from the space


averaged instantaneous equations.
Two methods available for modeling turbulence in multiphase flows
within context of standard k-model:

Dispersed turbulence model (default) appropriate when both of these


conditions are met:

Number of phases is limited to two:

Continuous (primary) phase


Dispersed (secondary) phase

Secondary phase must be dilute.

Secondary turbulence model appropriate for turbulent multiphase flows


involving more than two phases or a non-dilute secondary phase.

Choice of model depends on importance of secondary-phase turbulence


in your application.

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Eulerian Granular Multiphase Model:


FLUENT 4.5

Volume fraction of air


2D fluidized bed with a central jet
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Eulerian Granular Multiphase Model:

Extension of Eulerian-Eulerian model for flow of granular


particles (secondary phases) in a fluid (primary)phase
Appropriate for modeling:

Fluidized beds
Risers
Pneumatic lines
Hoppers, standpipes
Particle-laden flows in which:
Phases mix or separate

Granular volume fractions can vary from 0 to packing limit

Solid velocity profiles

Contours of solid
volume fraction

Circulating fluidized bed, Tsuo and Gidaspow


(1990).
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Eulerian Granular Multiphase Model:


Overview

The fluid phase must be assigned as the primary phase.


Multiple solid phase can be used to represent size distribution.
Can calculate granular temperature (solids fluctuating energy) for each
solid phase.
Calculates a solids pressure field for each solid phase.

All phases share fluid pressure field.


Solids pressure controls the solids packing limit

Solids pressure, granular temperature conductivity, shear and bulk


viscosity can be derived based on several kinetic theory formulations.

Gidaspow
-good for dense fluidized bed applications
Syamlal
-good for a wide range of applications
Sinclair-good for dilute and dense pneumatic transport lines and risers

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Eulerian Granular Multiphase Model

Frictional viscosity pushes the limit into the plastic regime.

Several choice of drag laws:

Hoppers, standpipes
Drag laws can be modified using UDS.

Heat transfer between phases is the same as in Eulerian/Eulerian multiphase model.


Only unidirectional mass transfer model is available.

Rate of mass transfer can be modified using UDS.


Homogeneous reaction can be modeled.

Heterogeneous reaction can be modeled using UDS.

Can solve for enthalpy and multiple species for each phase.
Physically based models for solid momentum and granular temperature boundary
conditions at the wall.
Turbulence treatment is the same as in Eulerian-Eulerian model

Sinclair model provides additional turbulence model for solid phase

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Algebraic Slip Mixture Model


FLUENT 5

Courtesy of
Fuller Company

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Algebraic Slip Mixture Model

Can substitute for Eulerian/Eulerian,


Eulerian/Granular and Dispersed phase models
Efficiently for Two phase flow problems:

Fluid/fluid separation or mixing:


Sedimentation of uniform size particles in liquid.
Flow of single size particles in a Cyclone.

Applicable to relatively small particles


(<50 microns) and low volume fraction (<10%)
when primary phase density is much smaller than
the secondary phase density.

Air-water separation in a Tee junction


Water volume fraction

If possible, always choose the fluid with higher density as the primary
phase.

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ASMM

Solves for the momentum and the continuity equations of the mixture.
Solves for the transport of volume fraction of secondary phase.
Uses an algebraic relation to calculate the slip velocity between
phases.
It can be used for steady and unsteady flow.
urel a p

a ( g (um u m m ))
t
2
( m p )d p
p
f drag
18 f
f drag is the drag function

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Oil-Water Separation

Fluent 5 Results with ASMM

Fluent v4.5 Eulerian Multiphase

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Courtesy of
Arco Exploration & Production Technology
Dr. Martin de Tezanos Pinto
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Cavitation Model ( Fluent 5)

Predicts cavitation inception and approximate extension of cavity bubble.


Solves for the momentum equation of the mixture
Solves for the continuity equation of the mixture
Assumes no slip velocity between the phases
Solves for the transport of volume fraction of vapor phase.

Approximates the growth of the cavitation bubble using Rayleigh equation

2( p v p )
dR

Needs improvement:
dt
3 l

ability to predict collapse of cavity bubbles

3 v v
m
R

2( p v p )
3 l

Needs to solve for enthalpy equation and thermodynamic properties


Solve for change of bubble size

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Cavitation model

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VOF Model

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Volume of Fluid Model

Appropriate for flow where Immiscible


fluids have a clearly defined interface.

Typical problems:

Shape of the interface is of interest


Jet breakup
Motion of large bubbles in a liquid
Motion of liquid after a dam break
(shown at right)
Steady or transient tracking of any
liquid-gas interface

Inappropriate for:

Flows involving small (compared to a


control volume) bubbles

Bubble columns
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Volume Fraction

Assumes that each control volume contains just one phase (or the
interface between phases).

For volume fraction of kth fluid, three conditions are possible:


= 0 if cell is empty (of the kth fluid)
k
= 1 if cell is full (of the kth fluid)
k
0 < < 1 if cell contains the interface between the fluids
k

Tracking of interface(s) between phases is accomplished by solution of


a volume fraction continuity equation for each phase:

k
k
uj
S k
t
xi

Mass transfer between phases can be modeled by using a user-defined


subroutine to specify a nonzero value for Sk .

Multiple interfaces can be simulated


Can not resolve details of the interface smaller than the mesh size

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VOF

Solves one set of momentum equations for all fluids.

u i u j

( u j )
( u i u j )

) g j F j
t
x i
x j x i x j x i

Surface tension and wall adhesion modeled with an additional source term
in momentum eqn.

For turbulent flows, single set of turbulence transport equations solved.

Solves for species conservation equations for primary phase .

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Formulations of VOF Model

Time-dependent with a explicit schemes:

geometric linear slope reconstruction (default in FLUENT 5)


Donor-acceptor (default in FLUENT 4.5)

Decreasing
Accuracy

Use for highly skewed hex cells in hybrid meshes if default scheme fails.
Use higher order discretization scheme for more accuracy.

Example: jet breakup

Time-dependent with implicit scheme:

Used to compute steady-state solution when intermediate solution is not important.

Best scheme for highly skewed hex mesh.

Euler explicit

More accurate with higher discretization scheme .


Final steady-state solution is dependent on initial flow conditions
There is not a distinct inflow boundary for each phase

Example: shape of liquid interface in centrifuge

Steady-state with implicit scheme:

Used to compute steady-state solution using steady-state method.


More accurate with higher order discretization scheme .

Must have distinct inflow boundary for each phase

Example: flow around ships hull

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Comparison of Different Front Tracking Algorithms

2nd order upwind

Donor - Acceptor

Geometric reconstruction

Geometric reconstruction
with tri mesh
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Surface Tension

Cylinder of water (5 x 1 cm) is surrounded by air in no gravity


Surface is initially perturbed so that the diameter is 5% larger on ends
The disturbance at the surface grows because of surface tension

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Wall Adhesion

Wall adhesion is modeled by specification of contact angle that fluid


makes with wall.

Large contact angle (> 90) is applied to water at bottom of container in


zero-gravity field.
An obtuse angle, as measured in water, will form at walls.
As water tries to satisfy contact angle condition, it detaches from bottom
and moves slowly upward, forming a bubble.

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Choosing a Multiphase Model:


Fluid-Fluid Flows (1)

Bubbly flow examples:

Atomizers
Gas cooling
Dryers

Combustors
Scrubbers
Cryogenic pumping

Slug flow examples:

Cavitation
Flotation
Aeration
Nuclear reactors

Droplet flow examples:

Absorbers
Evaporators
Scrubbers
Air lift pumps

Large bubble motion in pipes or tanks

Separated flows

free surface, annular flows, stratified flows, liquid films

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Choosing a Multiphase Model:


Gas-Liquid Flows (2)
Volume fraction Model

Comments

Less than 10%

Ignores bubble coalescence or particle-particle interaction.

All Values

All Values

DPM

Cavitation Inception of cavitation and its approximate extension.


ASMM
Applies to two phase flows only. If density of
primary phase is much less than the density of the
secondary phase, restricts to applications with small
diameter and low volume fraction of the Seconday
phase.
Eulerian

For large bubbles either use Vof or modify the Drag


law. Ignores bubble coalescence or interaction.

VOF

Bubbles should span across several cells.Applicable


to separated flows: free surface flows, annular flows,
liquid films, stratified flows.
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Choosing a Multiphase Model:


Particle-Laden Flow

Examples:

Cyclones
Slurry transport
Flotation
Circulating bed reactors

Dust collectors
Sedimentation
Suspension
Fluidized bed reactors

Volume fraction Model

Comments

Less than 10%

DPM

Ignores bubble coalescence or particle-particle


interaction

ASMM

Only one solid size. More efficient than DPM. For


liquid-solid applications can be used for higher
volume fraction of solids but well below packing
limit.
Solve in a transient manner..

All values

Eulerian
Granular

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Solution Guidelines

All multiphase calculations:

Start with a single-phase calculation to establish broad flow patterns.

Eulerian multiphase calculations:

Use COPY-PHASE-VELOCITIES to copy primary phase velocities to


secondary phases.
Patch secondary volume fraction(s) as an initial condition.
For a single outflow, use OUTLET rather than PRESSURE-INLET; for
multiple outflow boundaries, must use PRESSURE-INLET for each.
For circulating fluidized beds, avoid symmetry planes. (They promote
unphysical cluster formation.)
Set the false time step for underrelaxation to 0.001
Set normalizing density equal to physical density
Compute a transient solution

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Solution Strategies (VOF)

For explicit formulations for best and quick results:

use geometric reconstruction or donor-acceptor


use PISO algorithm with under-relaxation factors up to 1.0

To ensure continuity, reduce termination criteria to 0.001 for pressure in multi-grid


solver
solve VOF once per time-step

For implicit formulations:

reduce time step if convergence problem arises.

always use QUICK or second order upwind difference scheme for VOF equation.
may increase VOF UNDER-RELAXATION from 0.2 (default ) to 0.5.

Use proper reference density to prevent round off errors.


Use proper pressure interpolation scheme for hydrostatic consideration:

Body force weighted scheme for all types of cells


PRESTO (only for quads and hexes)

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Summary

Modeling multiphase flows is very complex, due to interdependence of


many variables.
Accuracy of results directly related to appropriateness of model you choose:

For most applications with low volume fraction of particles, droplets, or


bubbles, use ASMM or DPM model .
For particle-laden flows, Eulerian granular multiphase model is best.
For separated gas-liquid flows (stratified, free-surface, etc.) VOF model is best.
For general, complex gas-liquid flows involving multiple flow regimes:

Select aspect of flow that is of most interest.


Choose model that is most appropriate.
Accuracy of results will not be as good as for others, since selected physical
model will be valid only for some flow regimes.

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Conservation equations

Conservation of mass
n

q q q q u q m pq
p 1
t

Conservation of momentum


q q u q ( q q u q u q ) q P q q q q Fq
t
n

(
R

m
u
)

pq
pq pq

Conservation of enthalpy

p 1

dpq

( q q hq ) ( q q u q hq ) q
k : u q .qq sq
t
dt
n

(Q pq m pq h pq )
p 1

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Constitutive Equations

Frictional Flow

(u s 0)

Particles are in enduring contact and momentum transfer is through


friction
Stresses from soil mechanics, Schaeffer (1987)

Description of frictional viscosity

s , frict

Ps sin

2 I2

s max s ,coll s ,kin , s , frict

I 2 is the second invariant of the deviatoric stress tensor

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Interphase Forces (cont.)

Virtual Mass Effect: caused by relative acceleration between phases Drew


and Lahey (1990).

K vm , fs

u
u s


f
Cvm s f (
u f u f ) (
u s u s )
t
t

Virtual mass effect is significant when the second phase density is much smaller
than the primary phase density (i.e., bubble column)

Lift Force: Caused by the shearing effect of the fluid onto the particle Drew
and Lahey (1990).

K k , fs C L s f (u f u s ) ( u f )

Lift force usually insignificant compared to drag force except when the phases
separate quickly and near boundaries

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Eulerian Multiphase Model: Turbulence

The transport equations for the

k model are of the form

kt

k k k k k k u k k k ( k k k ) Gk k k k k
t k
k

kt

k k k k k u k k ( k k ) k {c 1Gk c 2 k k k }
t k

kk

Value of the parameters

c k c 1
c 2 c 3
0.09 1 1.3 1.44 1.92 1.3

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Comparison of Drag Laws


Relative Reynolds number 1 and 1000
Particle diameter 0.001 mm
Fluid-solid drag functions

Fluid-solid drag functions

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300

12
Syamlal-O'Brien
Schuh et al.
Gidaspow
A
Arastoopour
Gidaspow B
Wen and Yu
Di Felice

10
f

8
6
4
2
0
0.01 0.06 0.12 0.17 0.23 0.28 0.34 0.39 0.45 0.5 0.56

250

Syamlal-O'Brien
Schuh et al.
Gidaspow A
Arastoopour
Gidaspow
B
Wen and Yu
Di Felice

200
f 150
100
50
0
0.01 0.07 0.13 0.19 0.25 0.31 0.37 0.43 0.49 0.55

Solids volume fraction

Solids volume fraction

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Drag Force Models


Fluid-fluid drag functions

Schiller and Naumann

24 1 0.15 Re 0.687

4.5

CD

Re 1000
Re 1000

0.44

3.5

Schuh et al.

3
Cd

Schiller and Naumann


Schuh et al.
Morsi et Alexander

2.5
2
1.5
1

24 1 0.15 Re 0.687
0 Re 200

C D 24 0.914 Re 0.282 0.0135 Re / Re 200 Re 2500


0.4008
Re 2500

Morsi and Alexander

0.5
0

C D a1

10 2460 4910 7360 9810 12260 14710


Re

49

a2 a3

where a1 , a2 , a3 are f (Re)


Re Re 2

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Solution Algorithms for Multiphase Flows


Multiphase
MultiphaseFlow
FlowSolution
Solution
Algorithms
Algorithms
Only Eulerian/Eulerian
model

Implicit/Full
Implicit/FullElimination
Elimination
Algorithm
Algorithmv4.5
v4.5

Coupled solver algorithms (more coupling between phases)

TDMA
TDMACoupled
Coupled
Algorithm
Algorithmv4.5
v4.5

Faster turn around and more stable numerics

High order discretization schemes for all phases.

More accurate results

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Heterogeneous Reactions in FLUENT4.5

Problem Description

Two liquid e.g. (L1,L2) react and make solids e.g. (s1,s2)
Reactions happen within liquid e.g. (L1-->L2)
Reactions happen within solid e.g. (s1--->s2)

Solution!

Consider a two phase liquid (primary) and solid (secondary)

liquid has two species L1, L2


solid has two species s1,s2

Reactions within each phase i.e. (L1-->L2) and (s1-->s2) can be set up as
usual through GUI (like in single phase)
For heterogeneous reaction e.g. (L1+0.5L2-->0.2s1+s2)

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Heterogeneous Reactions in FLUENT 4.5

In usrmst.F

calculate the net mass transfer between phases as a result of reactions


Reactions could be two ways
Assign this value to suterm
If the net mass transfer is from primary to secondary the value
should be negative and vica versa.
The time step and mass transfer rate should be such that the net volume
fraction change would not be more than 5-10%.

In urstrm.F

Adjust the mass fraction of each species by assigning a source or sink


value (+/-) according to mass transfer calculated above.
Adjust the enthalp of each phase by the net amount of heat of reactions
and enthalpy transfer due to mass transfer. Again this will be in a form of
a source term.

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Heterogeneous Reactions in FLUENT 4.5

Compile your version of the code


Run Fluent and set up the case :

Enable time dependent, multiphase, temperature and species calculations.


Define phases
Enable mass transfer and multi-component multi-species option.
Define species, homogeneous reactions within each phases
Define properties
Enable user defined mass transfer

GOOD LUCK!!
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Particle size
Descriptive terms
Coarse solid
Granular solid
Coarse powder
Fine powder
Super fine powder
Ultra fine powder
Nano Particles

Size range
5 - 100 mm
0.3 - 5 mm
100-300 m
10-100 m
1-10 m
~1 m
~1e-3 m

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Example
coal
sugar
salt, sand
FCC catalyst
face powder
paint pigments
molecules

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Fluent Software Training


TRN-98-006

Discrete Random Walk Tracking

Each injection is tracked repeatedly in order to generate a statistically


meaningful sampling.
Turbulent fluctuation in the flow field are represented by defining an
instantaneous fluid velocity:

ui ui u 'i
where

u'i is derived from the local turbulence parameters:

u 'i

2k
3

and is a normally distributed random number


Mass flow rates and exchange source terms for each injection are
divided equally among the multiple stochastic tracks.
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Fluent Software Training


TRN-98-006

Cloud Tracking

The particle cloud model uses statistical methods to trace the turbulent
dispersion of particles about a mean trajectory. The mean trajectory is
calculated from the ensemble average of the equations of motion for
the particles represented in the cloud. The distribution of particles
inside the cloud is represented by a Gaussian probability density
function.

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Fluent Software Training


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Stochastic vs. Cloud Tracking

Stochastic tracking:

Accounts for local variations in flow properties such as temperature,


velocity, and species concentrations.
Requires a large number of stochastic tries in order to achieve a statistically
significant sampling (function of grid density).
Insufficient number of stochastic tries results in convergence problems and
non-smooth particle concentrations and coupling source term distributions.
Recommended for use in complex geometry

Cloud tracking:

Local variations in flow properties (e.g. temperature) get averaged away


inside the particle cloud.
Smooth distributions of particle concentrations and coupling source terms.
Each diameter size requires its own cloud trajectory calculation.

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Granular Flow Regimes


Elastic Regime

Plastic Regime

Viscous Regime

Stagnant

Slow flow

Rapid flow

Stress is strain
rate
dependent
dependent
Elasticity
theory

Strain rate
Strain
independent

Soil mechanics

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Kinetic

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Flow regimes

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Fluent Software Training


TRN-98-006

Eulerian Multiphase Model: Heat Transfer

Rate of energy transfer between phases is


function of temperature difference between
phases:

Q pq H pq Tp Tq

Hpq (= Hqp) is heat transfer coefficient between


pth phase and qth phase.

Can be modified using UDS.

Boiling water in a container:


contours of water temperature
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Sample Planes and Particle Histograms

As particles pass through


sample planes (lines in 2-D),
their properties (position,
velocity, etc.) are written to
files. These files can then be
read into the histogram
plotting tool to plot
histograms of residence time
and distributions of particle
properties. The particle
property mean and standard
deviation are also reported.

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