Batangas Plant

Facilities Equipment
RO/DI N+1 Proposal
Freddie Quinto/Vic Gumban
Edwine Ang/ Johnny Lim

Maxim Confidential

Project Summary
The Proposal aims to provide redundancy to

Facilities RO/DI Equipment to ensure

uninterrupted support to manufacturing D.I.
Water supply at Batangas Operation.
Based on the failure mode analysis, the RO/DI
equipment should be provided with back up
capacity
RODI system

- $ 242,000.00

Background
The Batangas Plant started operations 2007.
Facilities support was designed for Modules

and I button Operations

WLP/CSP processing was transferred 2009 and
volume ramp up was very high from 390 mu for
2009 to 650Mu for 2010 (67% inc)
Facilities equipment support needed as DI
water supply, Gen Set, UPS and redundancy
systems should be in place to ensure
uninterrupted support to manufacturing
operations.
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Failure Mode Analysis

FM

Conclusion
Based on the failure mode table, it could be evinced that without the N+1 unit for the Generator,
RO/DI and Substation, these critical utility for Production would impair Plant wide operation that
could result to an adverse effect of the quality of product, service and cycle time to our customers.
We cannot deliver more output since we do not have flexibility. It is highly recommended to have an
N+1 for these critical Machine/system.
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N+ 1 Equipment Plan

Additional RO DI system equipment and

tanks should be upgraded to support
production in any event that a major
component of the system fails

RODI System

Failure Mode

RODI System

Options
The RO/DI system is the critical utility for the Dicing saw machines
to produce the WLP product. It is also the critical utility for the
Corpane machine of the Module Operation. Any out of spec quality
due to D.I. water will cause an adverse effect on the product that
we built for our customers.

Recommendation
The N+1 unit is recommended to ensure 100% DI water quality at
Point of use.

RO-DI PROCESS FLOW

102 gpm X 150 m TDH
15 KW Motor RO Feed pump

HYPOCHLORITE

RAW WATER
TANK MOTOR

5000 liters cap

RO PRODUCT VESSEL

ANTI-SCALANT

CIP LINE

5 MICRON
FILTER

DE-GASSIFIER

0.2MICRON
FILTER

RETURN
92 gpm X 30 m TDH
3 KW Motor

RO PRODUCT
TANK MOTOR

UV LIGHT

RO CIP
TANK

DE-GASSIFIER
MOTOR

RO RECOVERY

DI BED

DI BED

TOC reduction
UNIT

RO PRODUCT VESSEL

FILTER

DRAIN

TO PRODUCTION

RO REJECT VESSEL

RO RECOVERY

RAW
WATER
LINE

RAW
WATER
TANK

DRAIN

DUAL
FILTER
TANK
300 l anthracite
0.8 -1mm
900 liters Silica
Sand 0.5-6mm
1,200 l granular
Activated carbon
GEC830, mesh size
8 X 30
92 gpm , 10.4 m/hr
Filtration velocity

5 MICRON
FILTER

92 gpm X 30 m TDH
3 KW Motor

RO
PRODUCT
TANK

5000 liters cap

75 gpm X 50 m TDH
3 KW Motor
ARIEL
8

New RO/DI System Configuration

Proposed system
9

RODI System Proposal and Cost Summary

RO/DI unit
Installation cost
Lighting Cost
Plumbing works
Roofing and Fence

Total

:
:
:
:
:
:

$ 181,000.00
$ 17,000.00
$ 3,000.00
$ 7,000.00
$ 34,000.00
$ 242,000.00

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Existing RO/DI
System

Proposed
New RO/DI
System

Proposed
2MVA
Transformer

Proposed
Redundant
LVSG

Proposed
New Genset
Location
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