DUNG QUAT REFINERY

PROJECT

WELDING CONSUMABLE
CONTROL

PURPOSE
To avoid misuse of welding
electrode
To provide welders with good
condition electrode in order to get
sound weld

RESPONSIBILITY

TPCS QC MONITOR

SUBCONS QC MANAGER Audit / SUPERVISION

SUBCONS QC MONITOR & SURVEYING

WELDING MATERIAL CONTROLLER FOR

RECEIVING, STORING, DRYING, KEEP WARM, REDRYING AND ISSUING.

CONTROL OF STORAGE

WELDING ELECTRODE - ORDERLY & SEPARATED WITH LABEL

STORED ACCORDING TO THE MANUFACTURER

RECOMMENDATION

ELECTRODE PACKAGES SHALL NOT BE OPENED UNTILL IT IS

READY FOR DRYING

ELECTRODE / FILLER RODS SHALL BE CLEARLY IDENTIFIED

WITH EITHER NATIONAL MATERIAL SPECIFICATION OR
MANUFACTURERS BRAND DESIGNATION.
ELECTRODE/FILLER WITH NO IDENTIFICATION SHALL NOT BE
USED

CONTROL OF DRYING &

KEEP WARMING

THIS SHALL BE CARRIED OUT BY WELDING

MATERIAL CONTROLLER

BAKING AND KEEP WARMING AS PER

SPECIFICATION OR MANUFACTURER
RECOMMENDATION

CONTROL OF REQUEST &

ISSUING

ONLY AUTHORIZED QC INSPECTOR & WELDING FOREMAN

REGISTERED WITH SUBCONS QC DEPARTMENT SHALL
AUTHORIZED TO SIGN THE WELDING REQUEST SLIP

WELDING MATERIAL CONTROLLER SHALL NOT ISSUE ANY

WELDING ELECTRODES/ FILLERS TO WELDER WITHOUT ANY
APPROVED WELDING REQUEST SLIP.

ALL RECORDS OF THE REQUESTING & ISSUING OF WELDING

ELECTRODES / FILLERS SHALL BE FILLED AND MAINTAINED

CONTROL OF REQUEST &

ISSUING

WELDING ELECTRODE SHALL ONLY BE ISSUED TO

WELDER WITH A WORKING QUIVER (FOR
STORAGE & WARMING)

EACH ISSUE SHALL BE LIMITED TO 3 KG PER EACH

QUIVER. ONE QUIVER IS ALLOWED TO CONTAIN
ONLY ONE TYPE OF ELECTRODE

CONTROL OF REQUEST &

ISSUING

MATERIAL CONTROLLER SHALL CHECK THE

WELDING MATERIAL REQUEST FORMS FOR
QUANTITY & TYPE OF WELDING MATERIAL
BEFORE ISSUING

ELECTRODE THAT HAVE BEEN RE-DRIED SHALL BE

ISSUED FIRST

CONTROL OF RETURN OF
WELDING MATERIAL

WELDING FOREMAN SHALL ENSURE ALL QUIVER & UNUSED

ELECTRODE / FILLER RODS TO BE RETURNED TO THE
WELDING MATERIAL STORAGE AREA AT THE END OF THE
DAY

WELDING MATERIAL CONTROLLER SHALL SEPARATE

UNUSED ELECTRODE FOR RE-DRIED OR DISPOSAL AS
REQUIRED

ELECTRODE SHALL NOT BE RE-DRIED MORE THAN ONCE.

AFTER THE SECOND RE-DRIED, THE LEFT OVER WILL BE
DISPOSED

WELDING CONSUMABLE
REQUEST SLIP

WELDING CONSUMABLE REQUEST SLIP

Welder no / Name

Type of electrode / size

Type of filler rod / size

Drawing no/Line no

Approved by

Name

Signature

WELDING CONSUMABLE
CONTROL LOG SHEET

WELDING CONSUMABLE CONTROL LOG SHEET

Item

Dat

e Electrode

Brand

Electrode

Electrode

Batch No

Size

End

Re-baking
Time

Baking Time

Start

Start

Material
Controlle
r

Baking /

End

Temperature

Name/Sign

WELDING CONSUMABLE
ISSUING LOG SHEET

WELDING CONSUMABLE ISSUING LOG SHEET

Item

Welder No

Electrode Type

Size

Qty

Time
Return

Issued By

Received
By

Name/Sign

Name/Sig
n

Issue

PROPER / GOOD CONTROL

OF WELDING CONSUMABLE
ACHIEVED OF HIGH QUALITY
WELDING

SAFE OPERATING PLANT

THANK YOU