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Thermalcracking
Thermalcracking
F Gas oil
Cyclone R
A Heavy Distillate
C + Recycle
Long T
I
Residue O
N
Furnace A Furnace
T
O
Cracked R
Residue
Cracked Residue
Gas+ Gasoline
F
R Gas Oil
A
C
T
Short I
Residue O
N
A
Furnace T
O
R
Cracked Residue
Thermal cracking process
TYPICAL operating conditions:
Cracking temperature, 0C 450 500
Furnace outlet pressure, kgf/cm2
(a)For residue 4
C1 C4 4 2
C5 1650C 8.5 4
165 3500C 23.5 12
Separator vessel bottoms (residual 45 -
oil)
VISBREAKING
Coil Visbreaker
Heater
Gasoline
educed
rude Steam
harge Gas Oil
stripper
fractionator
470-
4900c
Tar
Typical yield pattern
Naphtha 4
Naphtha
Steam Steam
Gas Oil
Soaker
Drum
Tar
Heater
Residual
Stock
Typical operating condition
Equipment Operating parameter
Soaker Drum
Pre. 5 15 bar (g)
Temp. 4400C
Vapour Cracking minimum
Yield Pattern
Product Yield; % of feed
Gas 1.7
Naphtha (80-2000C) 3.1
Light gas oil (200-3500C) 13.2
Heavy gas oil (350-5200C) 27.0
Residue (5200C+) 55.0
Visbreaking is an effective and cost effective way
to produce more valuable products from heavy
residues. Earlier, it used to reduce the viscosity and/
or pour point of a fuel oil but now it is employed to
obtain Cat. Cracker feed and to reduce fuel oil
production.
COKING
Coking is the most widely practiced means of reducing
the C H ratio of residual oils, Of the 2 main process
delayed coking and fluid coking more than 90% capacity is
in delayed coking units.
Delayed coking is a thermal cracking process in which a
hydrocarbon feedstock, mainly residue is converted to lighter
and more valuable products and coke.
Main advantage of the process is that it can take residual
stocks from a wide variety of process unit in a Refinery
Coking Furnace and the coke drums are the key elements in
the process. Cracking is initiated in the furnace tubes where
short residence time is allowed. Coking of the feed material
is delayed until it reaches large coking drums with larger
retention time; downstream of the coking heater.
Three types of coke structures can be produced shot,
sponge or needle coke.
Decoking Delayed Coking
Waterjet
Gas
Accumulator
Naphtha
Coke Drum P/A
Steam
Heavy
Steam
gas oil
Steam Gen.
Feed
Condensate
Drum
Coke
Process Description
Fuel Gas
Incinerator Rotary Kiln
&
Boiler
Rotary Cooler