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Vertical Transportation System
Vertical Transportation System
LIFTS
An appliances designed to transport persons or materials between two or more levels in a
vertical direction by means of a guided car platform is called lifts/ elevators.
OR
An elevator or lift is a vertical transport vehicle that efficiently moves people or goods between
floors of a building. They are generally powered by electric motors that either drive traction
cables and counterweight systems, or pump hydraulic fluid to raise a cylindrical piston.
COMPONENTS OF LIFT
The main components of an electric traction lift are in the following :
1. CAR
The car is a cage having an external frame of steel channels , which is supported at the top by
suspension ropes . The bodywork , which is fixed to the frame , may consist of suitable paneling
material such as plywood , laminated board etc. with appropriate surface finishes to facilitate
cleaning . A metal flushing sliding door (about 32 mm thick) is generally provided ; an electric
door operator automatically opens and closes the door of the car.
2. GUIDE RAILS
The steel guide rails , generally of tee section , up and down which the car traverses , must be
truly vertical . They are screwed to brackets , which are rag bolted to the enclosure walls . Guide
shoes of phosphor bronze or gun metal ,are self acting and spring loaded and are fitted
centrally at the top and bottom of both sides of the car. These shoes fit the smooth surfaced rails
to ensure that the car doesnt jump the rails when in motion. Instead of sliding guide shoes ,
roller guide shoes may be used which have the advantage of not requiring lubrication of rail
guides and thus promote cleanliness and reduce the fire risk.
3. COUNTERWEIGHT
The counterweight consisting of thick steel plates balances the weight of the car together with
40-50% of live load. Self-acting guide shoes (two at each side) are bolted to the top and the
bottom of the counterweight . It is usual for the counterweight to to be at the back of the car.
5. BUFFERS
Spring buffers are provided on the pit floor with suitable foundations symmetrically underneath
both car and counterweight to absorb or reduce the impact of both at the extreme bottom
limit of travel. Only oil buffers shall be used with lifts having rated speed in excess of 1.5m/s.
6. OPERATION OF LIFT
The ropes raise and lower the car in the lift well. The winding machine consisting of the motor ,
brakes , reduction gear and sheave are installed on a rigid base in the machine room above the
lift well or in the basement. Motive power is electricity. Controller starts the motor in the
required direction with the necessary acceleration and deceleration. There are four methods of
control,
a) Full automatic control by push button, b) car switch control,
c) dual control , d)semi-automatic control
every passenger and good lift must be provided with an emergency stop switch , a press
button alarm and automatic safety gear on the car, which in the event of rope failure ,
will stop and sustain fully loaded car in the guides. If a car during its descent exceeds the
maximum speed , the over speed governor comes into operation to the rope and
thereby activating the safety gear.
TYPES OF LIFTS
Passenger lifts
Goods lifts
Hospital lifts
Panoramic lifts
1. PASSENGER/TRACTION LIFTS
A passenger elevator is designed to move people between a building's floors.
4. PANORAMICS LIFTS
The panoramic lift applies both to external lifts on the
facades of imposing business premises from which
passengers ca enjoy the view and internal lifts in
department stores or in foyers of large hotels where they
look out on to the sales floors and displays.
1. TRACTION ELEVATOR :
This type of lift is driven by Wire ropes passing over a driving wheel or sheave and
connected to the lift car and a counterweight.
The speed of these lifts can range from 0.5 m/s up to a maximum of 10 m/s.
These machines are generally the best option for basement or overhead traction use for
speeds up to 500 ft/min (2.5 m/s).
Ropes are attached to the elevator car and looped around a hoist machine with deep
grooves in its circumference known as a sheave.
The sheave grips the hoist ropes, so when the sheave, which is connected to an electric
motor, rotates, the ropes move too.
When the motor turns one way, the sheave raises the elevator; when the motor turns the
other way, the sheave lowers the elevator.
The counterweight is located in the hoist-way and rides a separate rail system; as the car
goes up, the counterweight goes down, and vice versa.
This action is powered by the traction machine which is directed by controller, typically a
relay logic or computerized device that directs starting, acceleration, deceleration and
stopping of the elevator cab.
WORKING METHOD :
Originally the fluid used to drive the
piston was water, hence the name
hydraulic; today, the fluid is typically
an oil-based hydraulic fluid.
There are four major components to
the hydraulic system: a tank (fluid
reservoir); a pump powered by an electric motor; a valve between the cylinder and the
reservoir; and the cylinder.
The pump forces fluid from the tank into the cylinder. As the fluid collects in the cylinder, it
pushes the piston up, lifting the elevator car.
When the valve is opened, the pressurized fluid will take the path of least resistance and return
to the fluid reservoir.
When the car approaches the correct floor, the control system sends a signal to the electric
motor to gradually shut off the pump and close the valve.
With the pump off, there is no more fluid flowing into the cylinder, but the fluid that is already
in the cylinder cannot escape (it can't flow backward through the pump, and the valve is still
closed).
The piston rests on the fluid, and the car stays where it is.
To lower the car, the elevator control system sends a signal to the valve.
When the valve opens, the fluid that has collected in the cylinder can flow out into the fluid
reservoir.
The weight of the car and the cargo pushes down on the piston, which drives the fluid into the
reservoir.
The car gradually descends.
To stop the car at a lower floor, the control system closes the valve again.
TYPES OF HYDRAULIC LIFTS :
1. In-ground system
2. Holeless system
3. Roped system
ESCLATORS
An escalator is a conveyor type transport device that moves people. It is a moving staircase with
steps that move up or down using a conveyor belt and tracks keeping each step horizontal for
the passenger.
They are provided where it is necessary to move large number of people from floor to floor in
minimum of space. For example , at railway stations , airports etc.
The escalators operate at a constant speed , serve only two levels and have a known maximum
capacity , which varies from 3200 to 6400 persons per hour depending on the width of the
escalators.
Escalators are reversible in direction.
They are generally operated at a speed of not more than 38m/minute.
COMPONENTS OF ESCALATORS :
An escalators consists of trusses or girders , the balustrade and handrails , and an endless belt
with step treads and landings.
At the upper end of the escalators there is a pair of motor driven sprocket wheels and a worn
gear driving machine.
At the lower end also there is a matching pair of sprocket wheels. Two precision made roller
chains travel over the sprockets pulling the endless belt of step supported on four resilient
rollers.
The structural framing is housed in escalator enclosure which is suitably rendered from outside
to provide an aesthetic appearance.
DESIGN CONSIDERATIONS:
ANGLE OF INCLINATION
It shall not be in excess of 30 from the horizontal excepting that with an escalators having a
vertical rise not exceeding 6m an angle upto 35 may be allowed.
WIDTH
The width of the escalators is reckoned . The minimum and maximum width of the step tread
being 400mm and 1020mm respectively.
BALUSTRADE
Escalators shall be provided on each side with solid balustrade. Each balustrade shall be
provided
with a handrail moving in the same direction at substantially the same speed as the steps. Each
moving handrail shall extend at normal handrail height not less than 30cm beyond the line of
points of combplate teeth at the upper and lower landing.
Hand or finger guards shall be provided at the point where the handrail enters the
balustrade.
The clearance on either side of the steps between the steps and the adjacent skirt guard of
balustrade shall be not more than 5mm and the sum of the clearances on both sides shall not
be
more than 6mm.
COMBPLATES
There shall be a combplate at the entrance and exit of every escalators. It is a pronged plate
that forms part of an escalator landing and engages with the cleats of the steps at the limits of
travel. The combplate teeth shall be meshed with and send into slots in the tread surface so that
the point of the teeth are always below the upper surface of the treads.
TRUSSES OR GIRDERS:
The truss or girder shall be designed to safely sustain the steps and the running gear in
operation. In event of failure of the track system it shall retain the running gear in its guides.
SAFETY DEVICES:
Safety devices shall be provided to cause automatic interruption of power supply in case of
failure of step chain , drive chain etc. An electrically released brake shall automatically stop the
escalator when any of the safety device functions.
Low-volume sites,
uppermost levels of
Small 600 mm 24 in One passenger 3.75 kW 5 HP
department stores,
when space is limited
Mainstay of metro
Two passengers
systems, larger airports,
Large 1000 mm 40 in one may walk past 7.5 kW 10 HP
train stations, some
another
retail usage
ARRANGEMENTS OF ESCALATORS