HYDRAULIC REPAIR AND

MAINTENANCE
By- Premangshu Saha
MAJOR COMPONENTS
1. Tank, Air Breather.
2. Suction Strainer.
3. Pump, leakage line and Pressure compensator.
4. Oil
5. Pressure Filter
6. Check valve .
7. Hoses and tubes.
8. Relief Valves, Flow Control Valves, Double pilot operated check valve, Direction control Valve.
9. Cylinder or motor.
10. Accumulator and safety shut-off block.
11. Heat exchanger.
12. Return line filters.
13. Gauges.
 THINGS TO KNOW

1. Preventive
measure to maintain health and
“should be” condition.
2. When to replace?
3. How to replace?
4. Checking of correctness.
THINGS TO KNOW- TAPER THREAD
 THINGS TO KNOW- “BONDED WASHER”

Misconception- Bonded Washers are reusable.

THINGS TO KNOW
THINGS TO KNOW-”O-RINGS”

Check compression of
O-rings with scale.
Change all O-rings, if
fond O-ring is
damaged
THINGS TO KNOW-”O-RINGS”
THINGS TO KNOW-”COPPER WASHER”

Result of over tenting or

improper sitting
THINGS TO KNOW-”DISC VALVE”

In case leakage from packing

washer, check packing nut
tightness
THINGS TO KNOW-”USING TEFLON TAPE ON RIGHT HAND THREAD”

For right hand thread

rotation of Teflon tape
should be clock wise
direction.
THINGS TO KNOW-”HYDRAULIC PLUG”

Reference:- http://www.zeroleak.com/zlg_difference/case_histories.php
THINGS TO KNOW-”HOSE”

Reference:- http://www.zeroleak.com/zlg_difference/case_histories.php
THINGS TO KNOW-”CYLINDER CUP SEAL”
THINGS TO KNOW-”FILTER BOWL”

Over tightening
filter bowel can
cause permanent
damaged to bowl.
THINGS TO KNOW-”FILTER BOWL”
Compressed
Air

Cleaning
Procedure of
Suction strainer
THANK YOU