PERALATAN PENCAMPURAN

(MIXING EQUIPMENT)

AIK – TK. UNTIRTA

2016
Tujuan Pencampuran:
Bergabungnya bahan menjadi suatu campuran yang
sedapat mungkin memiliki kesamaan penyebaran yang
sempurna

Jenis agregat komponen dalam suatu campuran :

1.Campuran gas ;
Contoh : udara
2.Campuran bahan cair;
Contoh : larutan, emulsi
3.Campuran bahan padat-bahan cair;
Contoh : suspensi, pasta
4.Campuran bahan cair-gas;
Contoh : minuman yang mengandung CO2
5. Campuran bahan padat;
Contoh : pakan ternak, adukan semen pasir
6. Campuran gas-bahan padat;
Contoh : asap

• Homogenisasi campuran jenis 1 dan 6 dilakukan dengan

bantuan aliran turbulen melalui pompa
• Homogenisasi campuran jenis 2 s/d 5 dilakukan melalui :
 A. pengadukan
 B. pencampuran bahan viskous
 C. pencampuran bahan padat
 Pengadukan bahan cair
Tujuan :
a. Mensuspensikan bahan/partikel padat
b. Menggabungkan bahan-bahan cair yang dapat saling
bercampur
c. Mendispersikan gas dalam bentuk gelembung gas halus
d. Mendispersikan bahan cair lain yang tidak dapat
bercampur
e. Meningkatkan pindah panas antara bahan cair dan
penukar panas

Dalam suatu proses pengadukan, beberapa tujuan tersebut

diatas dicapai secara sekaligus.
Contoh : proses hidrogenasi katalitis minyak nabati
Rancangan alat pengaduk (agitators)

Secara umum agitator terdiri dari :

1. bejana (vessel)
2. sumbu berputar (As)
3. pengaduk (impeller)
4. penggerak (motor)
5. pemecah aliran (buffle)
Lee Agitators All Lee agitators feature a
unique offset frame
construction which brings
the points of the scrapers to
the centerline, thus insuring
uniform scraping action
throughout the entire
processing cycle. Lee
agitators also offer sanitary
advantages and an
opportunity to reduce
operating costs as they do
not have to be removed and
broken down for cleaning.
Lee agitators are available in
various standard styles and
sizes, also.
Other features include:
Exclusive centerline scraper assembly assures uniform scraping and
complete mixing. Scrapers are hinged to the frame above and back of
the center at a steep pitch, thus moving the heated film of the product
continuously toward the center of the kettle.
Option of fixed or variable speed, electric or hydraulic motors.
Agitator drive mounted in a heavy stainless steel channel with special
lip seal to prevent leakage into product.
Choice of hydraulic cylinders for easy tilt-out of agitator.
USDA approved scraper blades available in a choice of quality
materials, including: molded nylon, nickel alloy castings, and Teflon.
Fully-enclosed gear box with heavy-duty gears assures reliability and
long life. Lee assembles, tests and runs all agitator assemblies before
shipment.
Standard agitator is supplied with a USDA approved bottom support
bushing.
All scraped-surface agitators can be installed at an incline in
hemispherical bottom vessels.
Tipe-tipe impeller
Radial impeller
Axial impeller
Specialty Impellers
 Pengadukan bahan viskous
• Karakteristik bahan campuran
– Viskositas tinggi
– Plastis
– Berbentuk pasta
• Karakteristik proses pencampuran
– Memerlukan gaya gunting (shear force) yang lebih besar
– Memerlukan energi spesifik yang lebih besar (sampai
1kwh/kg)
– Tidak ada aliran bahan menuju pengaduk
• Peralatan pencampuran
– Muller mixer
– Change can mixer
– kneaders
EXTRUSION-KNEADER
Dispersion kneader
FEATURE FOR DISPERSION KNEADER:

1. It has an automatic temperature and time control

system to provide a 100% mixing effect.
2. Easy to clean chamber and changing colours.
3. It mixes compounds in 6~10 minutes per batch
equivalent to 2 units of mixing Roller.
4. Pressurized and sealing mixing chamber to
provide high mixing performance and prevented
environmental pollution.
5. Easy to installation, operation and maintenance to
lower the running cost.
SIGMA KNEADER
Excellent for kneading and mixing of highly viscous
materials like dough, putty, rubber solutions,
adhesives, polymers etc. The mixing action is a
combination of smearing, stretching, folding, dividing
and recombining as the material is processed between
the sigma blades and the container walls. Jacket
arrangement is provided for heating or cooling
application. In bigger models the container is tilted
by a hydraulic cylinder to ensure complete discharge
of mass.
MODEL TOTAL VOLUMETRIC HP HYDRAULIC
CAP. IN LTRS. TILTING
HP
SK 6 6 1.5 N.A
SK 25 25 3 N.A
SK 50 60 5 N.A
SK 125 125 10 N.A
SK 225 225 20 1.5
SK 500 500 30 2
SK 1000 1000 60 3
SK 1500 1500 75 3
SK 3000 3000 300 7.5
Pony mixer
 Pencampuran partikel padat

• Karakteristik proses pencampuran

– Bahan padat datat mengalir

– Prinsip hampir sama dengan pencampuran bahan viskous

– Membutuhkan tenaga yang lebih ringan/kecil dari pada

pencampuran bahan pasta

– Tidak ada aliran bahan ke pengaduk dengan sendirinya

– Cara kerja : kocokan mekanik, angkat dan jatuhkan dan

menggelindingkan bahan
Jenis-jenis mesin pencampur bahan padat antara
lain :

1. Ribbon blender
2. Vertical screw mixer
3. Double cone mixer
4. Twin shell blender
Double Cone Mixer
• APPLICATION
Foodstuff, General chemicals, Feed, Plastic, Dye,
Cosmetics, Drugs, Plastic powder, Resin powder
addition...etc.

• FEATURE
1. The mixing barrel and blades are made of stainless
steel, always keeping clean and away from dirt. The
mixing barrel can be tilted freely at the angle of
0°~360° degrees for discharging and cleaning
purpose.
2. The safety device can protect the safety of
operator and machine. The automatic stopping
device can be set with in the range of 0-60 minutes
for automatic stopping.
 Full
Dimension Of
Model Volume Power(HP)
Machine(LxWxH)(m/m)
(KG/L)

DC-50 50/ 120 1 1350X800X1500

DC-100 100/ 260 2 1700X1000X1650

DC-200 200/ 500 3 2100X1200X1850

From Floor To Outlet : 450 m/m

Gardner Double Cone Blender
Gardner Double Cone Blender

GARDNER Double Cone Blenders incorporate a gentle,

low energy tumbling action, ideal for blending the most
delicate and fragile products. It is also the best way to
mix very heavy and abrasive products.

Features
•Capacities range from 2 to 100,000 litres.
•Hygienic design with no internal seals.
•Automated loading option via pneumatic
conveying system.
•Custom built to suit customer requirements.
Benefits
– Gentle blending of delicate materials.
– Hygienic and easy to clean.
– Each blender features KEMUTEC's unique multi
shear deflector plates for the improved blending
efficiency of free flowing powders and granules.
– Minimal attrition when blending abrasive materials.
– Total discharge of product with minimal retention
Plough Mixers
Gardner Plough Mixers
Gardner Plough Mixers are high energy, high shear,
and high-speed mixers with cylindrical short aspect
ratio mixing chambers. Extra shear can be achieved by
adding side cutters or intensifiers.
Gardner Plough Mixers are available with 'Easy Clean'
cantilevered shaft, subject to application.

Features

•Hygienic design
•Capacities in the range of 50 to 20,000 litres
•Custom built to suit customer requirements
Benefits
– Alternative trough shapes are available to
suit specific application requirements
– Rapid mix times
– High-energy mixes
Ribbon Mixer
With Oil Spraying Device
APPLICATION

Foodstuff, Feed, Dye, Pigment, Chemical, Spice,

Fertilizer...etc.

FEATURE

1. The inner and outer layers dual-spiral "S" sign

crossing of upper and lower mixing type is
adopted. Mixing effectiveness is good. Speed
is fast. Powder dust will not fly in operation.

2. Complete and through blending of raw materials

by ribbon agitator which create two layers and
counter movement of flows.
Mixing Principle Instruction
Mixing Principle Instruction With Oil Spraying Device
 Dimension Of
Model Full Volume(Kg/L) Power(HP)
Machine(LxWxH)(m/m)
RM-100 100/260 2 2210X600X1450
RM-200 200/500 3 2310X710X1660
RM-300 300/700 5 2310X900X1750
RM-500 500/1200 71/2 2790X960X1830
RM-1000 1000/2400 15 3420X1220X2150
RM-2000 2000/4800 25 3900X1350X2450
From Floor To Outlet : 600 m/m
Gardner Ribbon Mixers
Gardner Ribbon Mixers

Gardner U-trough Ribbon Mixers are tried and tested

units for the consistent batch and continuous blending of
powder and granules.
Gardner Ribbon Mixers are available with 'Easy Clean'
cantilevered shaft, subject to application.

Features
•Hygienic design to suit today's stringent
requirements.
•Capacities in the range of 3.5 to 20,000 litres
•Custom built manufacture to suit customer
requirements
Benefits
– Mixing times are rapid whilst maintaining a
gentle action
– Minor ingredients are dispersed
homogeneously without the need for pre-
mixing
Rotary Cone Mixer
 Feature :

1. This machine can mix all powder of powder is uniform.

2. The machine adopt outer-inner rotation and grain of
powder is uniform.
3. The mixing barrel can be tilted freely at the angle of
degrees for discharging and cleaning purpose.
4. The automatic stopping device can be set within the
range of 0-60 minutes for automatic stopping.
5. Easy to operate, easy to wash, clean and move. It is
very suitable for GMP food and pharmaceutical factories.
Inner Oil Spraying Device
Mixing Wing
With Oil Spraying Device
Mixing Principle Instruction
 Power(HP)
Full Volume Dimension Of
Model
(KG/L) Outer- Machine(LxWxH)(m/m)
Shaft
barrel

RC-50 50/ 120 1 2 1800X750X1560

RC-100 100/ 260 2

3 1900X880X1700

RC-200 200/ 500 2

3 2300X1200X1900

RC-300 300/ 700 3 5 2430X1300X2100

RC-500 500/ 1200 3 71/2 2800X1450X2400

RC-1000 1000/ 2400 5 15 3500X1700X2700

From Floor To Outlet : 450 m/m

MIXER TIPE V
General

This Mixer is applicable for mixing powdery or granular

materials in pharmaceutical and other industries.
It consists of two V-Type cylinders of different altitudes,
and through mechanical transmission, the materials in these
cylinders are made to move back and forth and turn over again
and again, thereby achieving the goal of uniform mixing.
This Mixer has the following distinguishing features, no
blind angle in the cylinders, no accumulation of materials, high
speed, and short mixing time. With the body made of stainless
steel and both inner and outer walls polished, the cylinders have
elegant appearance the charging of materials can be made
either by manual operation or through vacuum suction. For
discharging, rotating valves and rapid swivel heads are adopted.
 Main Technical Specifications

Model Capacity Rotor Net

Power Dimension (L x W x H)
(Cubic Ft.) (liter) Speed Weight

2 20 15 rpm 0.37 kw 1180 x 820 x 1200 mm 200 kg

5 60 18 rpm 0.57 kw 1620 x 1400 x 1700 mm 250 kg

10 120 15 rpm 1.5 kw 2100 x 1600 x 2400 mm 450 kg

18 200 15 rpm 1.5 kw 2200 x 2000 x 2800 mm 500 kg

35 400 12 rpm 2.2 kw 3100 x 2300 x 3100 mm 700 kg

53 600 10 rpm 3 kw 3420 x 2600 x 3500 mm 900 kg

70 800 10 rpm 3 kw 3700 x 2800 x 3550 mm 1000 kg

105 1200 9 rpm 4 kw 4200 x 2850 x 3800 mm 1100 kg

Edge Runner / Mixer Muller
INSIDE VIEW OF EDGE RUNNER / MIXER MULLER
For mixing of foundry chemicals, pastes,moulding
sand, foundry fluxes, food colours etc where an
amount of binder or aggalomerate is to be
blended into the material. Also used for
densification of the mix. The pan is stationary
inside which rotate heavy duty mullers / rollers .
The heavy wide rollers ride over the material
where intensive crushing, shearing and mixing
action takes place. Scrappers and ploughs are
provided for directing the mass into the path of
the rollers.The machine is also available with
granite rolls and pan.
MODEL DIA. OF PAN IN FT. WORKING CAP IN HP
KGS
C–2 2 25 2

C–3 3 85 3

C–4 4 170 7.5

C–5 5 400 10
C–6 6 700 20
 FRIGMA MIXER

For low energy blending of a wide range of dry

and semi wet materials used in chemical,
pharmaceutical, food and allied industries. The
mixer consists of an orbiting helical screw
rotating on its axis in a conical vessel. The
material is carried upwards as well as rotated
around the conical vessel. Reversing the direction
of the screw aids discharge of material.
Capacities are available from 100 kgs to 2000 kgs
with various optional attachments.
TERIMA KASIH