Professional Documents
Culture Documents
Total Productive Maintenance
Total Productive Maintenance
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
Origins of TPM
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Partners for Creative Solutions, Inc.
Origins of TPM
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
Definition
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Partners for Creative Solutions, Inc.
Shift in Attitudes
Conventional TPM
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Partners for Creative Solutions, Inc.
5 Pillars of TPM
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
1. Breakdowns
2. Setups and adjustment
3. Idling and minor stoppages
4. Speed
5. Quality defects and rework
6. Start-up (loss of yield)
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Overall equipment effectiveness = Availability x Performance rate x Quality rate
(OEE)
Breakdown
Setup and adjustment
Others Idling & minor stoppages Quality defects & rework
Reduced speed Start-up yield
Operation time (Scheduled time available – Downtime)
Availability = ______________________________________________ x 100
Operation time
Improving OEE
Eliminating Breakdowns
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Partners for Creative Solutions, Inc.
Eliminating Breakdowns
Design deficiency
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Partners for Creative Solutions, Inc.
Eliminating Breakdowns
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Partners for Creative Solutions, Inc.
Autonomous Maintenance
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
Maintenance Prevention
Design-stage activities aimed at making new equipment
reliable, easy to care for, and user friendly
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Partners for Creative Solutions, Inc.
Sustaining TPM
Audits
Visual activity boards
Team charter
Team activities, goal, schedule, and progress
Cleaning, inspection, and lubrication standards
Workplace organization standards
Trend charts for each of the big 6 losses
Inspection reports
Audit results
Before and after photos
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
EIT
EIT EIT
TPM
Advisory Mgmt
Team
EIT EIT
EIT
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
Comparing TPM to 5S
5S emphasizes
Productivityof workers
Organizing and visual indicators
TPM emphasizes
Effectiveness of equipment
Partnership between maintenance & production
Reducing lifetime equipment costs
Both emphasize
Initial
cleaning and repair
Safety
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Partners for Creative Solutions, Inc.
FROM THIS
to
THIS
Breakdown
Predictive
Planned repair Planned repair
PM PM
Breakdown Autonomous
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Partners for Creative Solutions, Inc.
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Partners for Creative Solutions, Inc.
For employees
Less pressure on maintenance for urgent repairs
Less pressure on production to recover from
breakdown losses
Better cooperation between maintenance, production,
and other departments
Reduced chance of accidents
Higher job satisfaction
Improved job security
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