Product ITC

Installation, Test and Commissioning

ITC

 Wayside Installation
 Wayside Test & Commissioning
 Vehicle Installation
 Vehicle Test & Commissioning
 Interaction Test, Wayside and vehicle together
ITC

 Install, test and commissioning of all types of systems and

equipment that’s belonging to Wayside, Vehicle and TMS
separate or together as a System
ITC
Installation

 Installation

 Fundamental RULE:
Install given prerequisites materials according to given
detailed design
ITC
Test

 Test

 Fundamental RULE:
Test individual objects and equipment according to given
detailed design and instructions (manuals, records)
ITC
Commissioning

 Commissioning

 Verify that installed and tested equipment including system

functionality, is working alone and together.
According to instructions and requirements
ITC
Responsibility

 Responsibility for ITC

• Overall responsibility activity on site
• Personal for ITC activities
• Help Supply with contract purchasing of ITC activities
• Instructions and requirements for ITC responsibilities
• Bid preparation for ITC work
• Knowledge Transfer Internal and External
• Education Internal and External
• Validation (incl. safety) with system delivery
ITC
Site organisation

Customer

Project Manager
RCS

Project Quality Site Manager Site Manager

Project Engineer Manager
ITC Customer

Project Financial
Controller

Purchasing/
Logistics

Installation supervisor Test Leader Commissioning Manager

ITC ITC ITC

Work Package Manager ITC Work Package

Work Package Manager Manager Installation Leader Test Engineer Commissioning Engineer
Work Package Manager Local subcontractor ITC ITC

Forman/Fitters Test Engineers Commis. Engineers

Local subcontractor Local subcontractor Local subcontractor
 ITC
Minimum process milestones

Time/Resource plan PITCM

Commissioning report
Subproject definition
Call for Start-up Handing-over to ITC (signed by customer)
meeting
Released System

Tender Start-up Preparation Implementation Finalization

Commissioning report
Organisation plan
PITCM (signed by customer)
Time/Resource plan
Budget
Scope of Internal Tender
Split of responsible
ITC
Site Responsibility

 Responsibility on site for ITC

• Site management (lead the work)
• Safety on site
• Electrical Safety
• Environmental (HSE)
• Working environment (HSE)
• Other e.g., site office, storage, transportation….
ITC
Quality system

Quality System
Bombardier Transportation

Quality System
Quality System
Installation
Installation
 ITC
Quality System

Functional description
Manager
Operating Plan
Manager
Goals & Strategic Goals & Strategic
(Functional description)

Process descriptions
PMP
Employee Role descriptions

General Instructions

Curriculum Vitae
Site instructions & routines
Certificate, Authorization Work description

Development plan Technical Instruction

ITC
Functions

Tools Team Leader

ITC doc

Certified Electrician
IT

Tender
HSE
ITC employee

Local Regulations
Interfaces

P3e
System Delivery Test
Knowledge transfer
ITC
Roles
Commissioning Manager
Commissioning Leader
Commissioning Supervisor
Commissioning Leader
Test Leader Vehicle

Test Supervisor Test Leader

Vehicle
Installation Leader
Installation Leader
Installation Supervisor Vehicle
Site Supervisor ITC Engineer

Site Manager ITC Assistant

Work Package
Responsible
ITC Auditor
= Commissioning
= Test
ITC Authorization
Assessor = Installation
= Support, steering
ITC
Business Description

Process General Instructions Site Instructions Technical

Description and Procedures and Procedures Instructions
ITC
Business Description

Process Description Tender Start- up Preparation Implementation Finalization

Project PITCM ( ITC Manual )

Instructions/
Procedures

General Instructions Site Instructions Technical

and Procedures and Procedures Instructions
 ITC
WBS- Work Breakdown Structure (hour)
External Milestones

ITC

Tender Start-up Preparation Implementation Finalization

Tender Work*
Project Start-up* Adaptation of Factory assembly*
documents* ITC Hand over*

Preparation of Subcontractor Site establishment*

documents* Purchasing* Final ITC report*

Preparation of
Site establishment* Site Installation*

Test*
ALL ROLES CAN REPORT TIME IN ALL ACTIVITIES
*WPResponsible
Commissioning*
*Site Manager/Supervisor
*Inst. Leader/Supervisor
*Test Leader/Supervisor De-esthablisment*
*Commissioning Manager/
*Leader/Supervisor
*ITC engineer
*ITC assistent
 ITC
Cost structure 1

ITC
Tender Start-up Preparation Implementation Finalization

Other cost Other Cost Other cost Other cost

Factory assembly Site Site Test Commissioning De-establishment

establish Installation
ITC
Cost Structure 2
Implementation

Factory assembly Site establishment Installation Test Commissioning De-establishment

Other cost Other cost Other costs Other costs Other costs Other costs

Travel Establish costs Establish costs Establish costs Establish costs Establish costs
Other Site costs Other Site costs Other Site costs Other Site costs Other Site costs
Equipment Travel
Travel Travel Travel Travel

Equipment Equipment Equipment Equipment

Rental car Equipment

Tools
Test equipment Rental car Rental car Rental car Rental car
Rental car
Tools Tools
Tools
Subcontractor Subcontractor Test equipment Subcontractor
Test equipment
Test equipment

Subcontactor Subcontractor
Subcontractor Subcontractor Subcontractor Subcontractor
ITC Pers. on contract ITC Pers. on contract
Material Subcontractor
Subcontractor
Subcontractor
Material ITC Pers. on contract ITC Pers. on contract Material
ITC Pers. on contract
Inst material
Material Material
Inst material Material Inst. material

Inst material Inst material

Inst material
ITC
Implementation- BT responsible for ITC activities

Installation Test Commissioning

WPResponsible

Site manager

Installation Leader Test Leader Comm. manager

ITC engineer ITC engineer ITC engineer

= Bombardier
= Subcontractor
ITC
Implementation- customer responsible for ITC activities

Installation Test Commissioning

WPResponsible

Site manager

Installation Leader Test Leader Comm. manager

ITC engineer ITC engineer ITC engineer

= Bombardier
= Subcontractor / Customer
 ITC
Planning of ITC activities
Installation areas - Geographic

I1 I2 I3 I4 I5 I6

Test areas - Function

T1 (I1-I3) T2 (I3-I5) T3(I4-I6)

Commissioning areas - Function

C1 (T1-T3)
 ITC

Installation Test Commissioning Handing Over

System
Factory
Delivery Test
Inspection / Test
(Lab)

Wayside Functional
Installation Wayside Test Integration
Inspection Test
Interaction
Test Acceptance

Vehicle Vehicle Vehicle

Installation Type Test Field Test
Inspection & Test