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A Project stage- presentation on

USE AND DEVELOPMENT OF JUTE FIBER REINF0RCED


CEMENT CONCRETE COMPOSITE
PRESENTED BY:

GUIDED BY:

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CONTENTS
Introduction

 Literature review

 Problem statement

Objectives

 Scope of work

 Methodology

 Results and Discussions

 Conclusions

References
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INTRODUCTION
 FIBER
It is defined as one of the delicate, hair portions of the tissues of a
plant or animal or other substances that are very small in diameter in
relation to there length.
 TYPES OF FIBER

FIBER

NATURAL MAN MADE


FIBER FIBER

COTTON JUTE SILK POLYSTER NYLON ACETATE

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DEFINATION

 NATURAL FIBER

It Is Defined as one of the delicate, Hair


portions of the tissues of the plant or the animal or the
other substances that are very small in diameter in
relation to their length.

 JUTE FIBER

Jute is an attractive natural fibre for use as an


reinforcement in composite because of its low cost,
renewable nature and much lower energy requirement
for processing .
Jute fiber are composed primarily of plant
material cellulose and lignin. JUTE FIBER

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PHYSICAL AND CHEMICAL PROPERTIES OF
JUTE FIBER

 Jute is long, soft and shiny, with a length of 1 to 4 m and diameter from 17
to 20 microns.

 It is one of nature’s strongest vegetable fibers and ranks second only to


cotton in terms of production quantity.

 Jute has high insulating and anti-static properties, moderate moisture regain
and low thermal conductivity.

 Effect of light :-color changes slightly in presence of sunlight .

 Effect of mildew:- prevention ability better than mildew and linen .


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LITERATURE REVIEW
SR AUTHOR PAPER PRESENTED ON DELIVERABLE
NO.
1 Tarasen & strengthening of RC Beam in Efficacy of JFRP
H.N.Jagannath flexure using natural jute fibre Compared to CFRP &
Reddy textile reinforced composite GFRP for the flexural
system(october-2013) stregthning
2 B. Vijaya Evaluation of mechanical properties fabrication and
Ramnatha & of abaca–jute–glass fibre reinforced investigation of hybrid
et.al epoxy composite(January 2013) natural fibre composites
3 Prof.Veerapura Optimization of Machinability of Optimization of
m Sridharan & Polyester/Modified Jute Fabric Machinability of
et.al Composite (2013) Polyester/Modified Jute
Fabric Composite
4 Prof.Basudam on Development of jute fiber surface modification of
Adhikari & reinforced cement concrete jute fiber with different
et.al composites (2011) chemicals Application
5 Prof.Samir Effect of alkali treatment on jute improvement of the
Sharma fibre composite." (2007) flexural strength and
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PROBLEM STATEMENT

 The properties of various fibers were identified and jute fiber is chosen as a
natural fiber to replace by 1% weight of cement. And also it was treated
with alkali and polymer latex such that the properties of jute fiber will
change. And comparing in M40 grade plain cement concrete, raw jute
cement concrete and modified jute cement concrete for compressive, split
tensile and flexural strength.

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OBJECTIVES

 To determine compressive strength of cubes for M40 grade of concrete and


compare it with addition of raw jute fibre and with modified jute fibre.

 To determine tensile strength of cubes for M40 grade of concrete and compare
it with addition of raw jute fibre and with modified jute fibre.

 To determine Ultimate load carrying capacity of cubes for M40 grade of


concrete and compare it with addition of raw jute fibre and with modified jute
fibre.

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SCOPE OF WORK

 India is one of the largest producer of jute in the world

 Fibres can play important role in overcoming discrepancies like brittleness,


low tensile strength ,poor resistant to crack.

 Economic considerations have restricted the use of carbon fibers

 Micro crack formation and propagation can be minimized by dispersion of


short fibers which improves mechanical properties

 chemical composition can modify the fiber surface as well as strengthen the
cement composite

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FIBER REINFORCED CONCRETE

 DEFINATION:-
Composite material made of a
polymer matrix reinforced with fibres and
the fibres usually are glass, carbon, aramid
,basalt and the polymer is usually an epoxy,
vinylester etc.

 Composite material made of a polymer


matrix reinforced with jute fibres is called
jute fiber reinforced concrete.

JUTE FIBER

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PROPERTIES OF JUTE FIBER
REINFORCED POLYMER

 High fibre length to width ratio

 Tenacity (adequate strength)

 Flexibility and pliability

 Cohesiveness and spinning pliability

 Uniformity

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METHODLOGY

 Initially the chopped fibers of 6 cm length were immersed for 24 h in half


of the total volume of water.

 Jute cement slurry is prepared by constant stirring .

 Sand and rest of cement was mixed with this jute-cement slurry.

 The fresh cement concrete thus obtained was cast immediately in molds
and allowed to setting.

 All the specimens were demolded after 24 h of casting and water cured for
7 and 28 days respectively.

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Untreated jute fiber alkali treated jute fibre Blender Half of the total volume of
0.125% (V/v)polymer latex

chemically modified jute fber

Blender cement 50% of total cement

chemically modified jute fiber cement slurry

remaining amount of polymer


fine aggregate,coarse aggregate, concrete mixer latex
remaining amount of cement

chemically modified jute fiber contaning concrete

vibation casting into respected molds

freshly prepared chemically modifid fiber


reinforced cement concrete and demoulding
after water cured

Testing

FIG-2 FLOWCHART OF METHODOLOGY


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MATERIALS
 Cement

 Fine aggregate

 Coarse aggregate

 Jute fibers of TD4 grade

 Manually made formwork

 Analytical grade sodium hydroxide (NaOH)

 Carboxylated styrene-butadiene copolymer based polymer latex


(Sika Polymer latex Power)

 Admixture used:- sika (superplasticiser)

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TEST ON MATERIALS
CEMENT (Soundness Test)
 Results
Original distance between the d1 = 6mm
pointers,

Distance between the d2 = 10mm


pointers after boiling,

 Remark
As per IS 269-1987,the
expansion of cement should not be
more than 10mm Portland pozzolona
cement expansion of cement = 4mm
there for cement is sound.

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FINE AGGREGATES
(PYCNOMETER TEST)
SR.NO OBSERVATIONS 1 2

1 Pychnometer no. 1 2

2 Mass of empty pychnometer (M1) gm 650 650

3 Mass of empty pychnometer + Sand (M2) gm 1190 1100

4 Mass of empty pychnometer + Sand + 1830 1835


Distilled (M3) gm
5 Mass of empty pychnometer + Distilled (M4) 1510 1520
gm
6 Specific gravity =(M2-M1)/[( M2-M1)-( M3- 2.45 3.33
M4)]

Remark:-
The average specific gravity of sample is 2.8
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COARSE AGGREGATE
(IMPACT TEST)
DISCRIPTION SAMPLE-1

Total weight of dry sample taken = w1 gm 780

Weight of portion passing 2.36 mm sieve = w2 gm 40

Aggregate impact value = w2/w1 x 100 % 5.12

REMARK

The mean aggregate impact value is 5.12% hence, the aggregate is


classified as exceptionally strong.
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WATER
(PH TEST)
AUTHORITY ACCEPTABLE MAXIMUM
RANGE PERMISSIBLE
RANGE

World Health
7-8.5 6.5-9.2
Organisation(WHO)

Government of India(GOI) 7-8.5 6.5-9.2

BIS 6.5-8.5 6.5-8.5

 REMARK-
The pH of water is 7.5

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ADMIXTURE

 The admixture sika superplastisizer is used.

 We add such admixture 0.5% of weight of water. We used it to


increase workability of concrete.

MANUALLY MADE FORMWORK

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MODIFICATION OF JUTE FIBER

Modification of raw jute fibre

Modification with alkali

Modification with polymer latex

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ALKALINE TREATMENT

 Alkaline treatment with 0.5% NaOH Solution of water for 24 hrs

 Also known as mercerization.

 The important modification is the distruption of hydrogen bonding


in the network structure, thereby increasing surface roughness.

 Removal of certain amount of lignin, wax and oils covering the


external surface of fibre cell wall.

 Depolymerizes cellulose and lignin

 Exposes the short length crystallites

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EFFECTS OF ALKALINE TREATMENT ON
FIBER

 It increases surface roughness resulting in better mechanical interlocking .

 It increases the amount of cellulose exposed on the fibre surface.

 Also increasing the number of possible reaction sites .

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CHANGE IN MECHANICAL PROPERTIES OF
CONCRETE DUE TO ADDITION OF JUTE

 Tensile strength
As the tensile strength of jute is high i.e. about 393-773 Mpa so the
addition of jute increases the tensile strength of concrete .

 Specific gravity
The incorporation of jute fiber into the cement-concrete matrix will
decrease the specific gravity of the composite, because the specific gravity
of jute fiber (1.6 g/cm3) is much smaller than that of reference concrete
(2.43 g/cm3).

 Compressive strength
The strength of composites will increase with low fiber content
within the range 0.5 – 1.0%.
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 MIX DESIGN
Water Coarse
Cement Sand
aggregate
0.4 litre 1 Kg 2.62 Kg 3.34 Kg

 DEFINATION OF CONCRETE

A Building material made from a


mixture of brocken stone or gravel, sand, cement
and water, which can be spread or poured into
moulds and forms a stone-like mass on hardning.

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 Mixing

Deep treated jute with


alkali or latex in water half of
the weight of cement.

 PLACING OF CONCRETE
After the mixing of
concrete it is filled in different
specimen like cube, cylinder and
beam
PLACING OF CONCRETE
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 Compaction:

is the process which expels


entrapped air from freshly placed
concrete and packs the aggregate
particles together so as to increase the
density of concrete

 CURING

Curing concrete is the term used for


stopping freshly poured concrete from
drying out too quickly.

CURING
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MOULDS
 CUBES AND CYLINDER

1) CUBE SIZE -150mm*150mm*150mm

2) CYLINDER-150mm*300mm

MOULD MOULD
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LOADING CONDITION ON BEAM

P KN

300MM

100MM 500MM 100MM

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RESULTS AND DISCUSSION
 COMPRESSIVE STRENGTH

Sr. No. Specimen


Average
Member
1 2 3

1 PCC 40.40 41.245 43.39 41.68

2 RJCC 45.29 48.82 43.11 45.74

3 MJCC 48.88 50.49 49.84 49.70

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Compressive strength for M40
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49.7
Compressive Strenght in (MPa)

50

48
45.74
46
41.68
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Concrete composite
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40

38

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PCC RJCC MJCC

Type of composite

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 SPLIT TENSILE STRENGTH

Sr. No. Specimen


Average
Member
1 2 3

1 PCC 4.36 5.10 4.8 4.75

2 RJCC 4.92 5.61 5.40 5.31

3 MJCC 5.057 5.91 5.568 5.514

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Split Tensile strength for M40
Split Tensile strength in (MPa) 5.6 5.51
5.4 5.31

5.2

4.75
4.8
Concrete composite

4.6

4.4

4.2
PCC RJCC MJCC

Type of composite

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 ULTIMATE CARRIED BY BEAM

Specime
Sr. No.
n
Average
Member
1 2 3

1 PCC 250.3 265 246.7 256.13

2 RJCC 272.53 280.63 270.52 274.56

3 MJCC 302.82 286.75 291.82 293.77

TABLE NO-8 ULTIMATE LOAD

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Ultimate load carried by beam
400
Ultimate strength in (KN)

350
293.77
300 274.56
255.13
250

200

150

100

50

0
PCC RJCC MJCC

Type of composite

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CONCLUSION

1) It was observed that when the jute is chemically treated then its degradation
decreases.

2) It was observed that when the raw jute is added in concrete by 1% weight of cement
then the compressive strength of concrete cube increased by 9.74% and by adding
modified jute compressive strength increase by 19.24%.

3) It was observed that when the raw jute is added in concrete by 1% weight of cement
then the split tensile strength of concrete cylinder increased by 11.78% and by
adding modified jute split tensile strength increase by 16%.

4) ) It was observed that when the raw jute is added in concrete by 1% weight of
cement then the shear strength of concrete cube increased by 7.61% and by adding
modified jute shear strength increase by 15.14%.

Hence, it is proved that modified replacement proportion is beneficial to use


in practice as it gives workable concrete with more compressive, flexural and
tensile strength.

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REFERENCES
1) B. Vijaya Ramnatha et.al. ‘Evaluation of mechanical properties of abaca–
jute–glass fibre reinforced epoxy Composite’, Materials & Design.,Vol. 51 ,
p.357–366,October 2013.

2) Tarasen and H . N. Jagannath Reddy on ‘strengthning of RC Beam in


flexure using natural jute fibre textile reinforced composite system and its
comparative study with CFRT and GFRP strengthning system.’
International Journal of Sustainable Built Environment, Vol.2, p. 41–55, Jan
2013.

3) Veerapuram Sridharan and Asst professor ‘Optimization of Machinability


of Polyester/Modified Jute Fabric Composite Using Grey Relational
Analysis (GRA)’ Procedia Engineering, Vol. 64 , p. 1003–1012, 2013

4) Basudam Adhikari and Prof Subhasish Basu Majumder Materials Science


Centre Indian Institute of Technology ‘Development of jute fiber reinforced
cement concrete composites’,June 2011

5) S. Pravin Kumar on ‘Effect of alkali treatment on jute fibre composite.’


,2007
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6) Paper presented by Dr. Wei ming wang et. al.on Study on the chemical
modification process of jute fibre journal of engineered fibres and fabrics
volume 3, ISSUE 2,2008

7) Paper presented by prof.samir sharma on ‘Effect of alkali treatment on jute


fibre composite.’ 2007

8) Prof. C. cherif and Dr. h. c. a Bledzki have presented paper on


‘Investigation on jute fibres and their composites Based on polypropylene
and epoxy matrices.’May 2005

9) H Wang et.al have presented paper on ‘Tensile properties of natural fibre


reinforced polymer composites’

10) Jincheng Zeng et.al. have presented paper on ‘Study on processing and
properties of jute fibre reinforeced polymer Matrix composite’

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THANK YOU

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