Professional Documents
Culture Documents
Seiri (Sort)
Seiton (Straighten, Set)
Seiso (Shine)
Seiketsu (Standardize)
Shitsuke (Sustain)
Safety
Spirit
Examples of unnecessary things:
◦ excess tools
◦ unserviceable chairs
◦ unneeded equipment
◦ excess furniture
◦ excess shelves
◦ Unnecessary paperwork
First decide what is necessary and what is
unnecessary.
Remove unnecessary items in the work place
Set up a schedule to target each area.
Red tag unnecessary items, record everything
that is thrown out.
Keep repaired items that will be needed.
Inspect the facility for problems, breakages,
rust and scratches.
List everything that needed repair.
• Red Tags
• Camera for “before” and “after” pictures
Increase in floor space utilization
Searching time of tools, materials, and
papers is reduced.
Better flow of work.
Inventory cost of unnecessary items is
reduced.
If necessary, reassign spaces, racks, cabinets,
etc.
• Decide the right places for everything.
• Put all materials and equipment at a place
allocated to them with proper label or
signalization.
• Use floor paint marking to define working
area, path, entrance/exit, safety equipment, cart/
trolley locations, etc. • Use standard color coding
for pipelines for steam, water, gas, drainage, etc.
• Use display cautions, messages, instructions at
proper place at proper height and written clearly.
Resources required:
• Existing plant standards for labeling,
marking, and color-coding
• Labeling supplies •
Tape for creating borders on work
surfaces and floors •
Paint and painting supplies
• Take things out and keep things back easily.
• Make lesser mistakes.
•Reduce searching time.
• Work environment becomes safe
• Daily sweeping and mopping of floor,
bathroom, corridor etc.
• Regular cleaning and maintenance of
equipment and tools
• Periodical check for changes in equipment
and the service area such as: leaks, vibration,
misalignment, breakage
waste segregation
• Define "clean"
• Get cleaning supplies
• Take "before" pictures
• Clean the work area
• Identify contamination sources
• Fix small imperfections
• Take "after" pictures
• Cleaning supplies such as brooms, dust
pans, rags, degreasers, and floor cleaner
• Personal protective equipment such as
gloves and eye protection.
• Work place becomes free of dirt and stains
which is the starting point for quality.
• Equipment lifespan will be prolonged and
breakdowns will be less.
• Creates a pleasant environment.
• Prevents accidents.
1. Take “before” photographs.
2.Assign responsibility to individuals for a work area .
3. Make a schedule for cleaning of the workplace.
4. Check that the first three S’s are implemented
properly.
5. All team activity documents/check lists should be
publicly displayed on a 5S board.
6.Regular inspection.
7.Instead of criticizing poor cases, praise and
commend good practices or good performers.
8. Take “after” photographs and post them
This call for systematizing the
above 4S practices. This means
ensuring that whatever
cleanliness and orderliness is
achieved should be maintained.
This should develop a work
structure that will support the
new practices and turn them
into habits.
Sustain also means ‘Discipline’. It
denotes your commitment to maintain
orderliness and to practice first 4S as
a way of life. This also requires that
your employees show positive
interest and overcome resistance to
change.
Safety - is a way of keeping the
worker and workplace safe. It focuses
on eliminating hazards and creating a
safe working environment. It is easy to
recognize potential dangers when the
work place is well organized and
clean.
• Monitor processes established during S4 -
Standardize
Check-All safety equipment (fire
extinguishers, emergency exit signs, first-aid
kits, smoke detection/fire suppression, etc.)
has been inspected and is up to date and in
good working order.
• Expand 5S efforts to other work areas
• Evaluate 5S effectiveness and continuously
improve
• Recognize and reward strong efforts
• Safety related instructions & symbols
• Alert, Warning, Hazard area identification
and labeling with proper symbols
• Safety trainings to employees
• Safety related instruction and Symbols
• Personal Protective Equipments (PPE)
• Safety Trainer or Expert
• Avoid errors or mistakes
• Reduces accidents
• Safer working environment
• Formation of 7S team with a team leader •
Regular meetings to set benchmark and
strategies for achievement
• Motivational and co-operational speeches
or trainings for each 7S team on regular basis
• Better communication
• Higher confidence to do work
• the workplace becomes cleaner, safer, well-
organized and more pleasant
• increase space
• workflow becomes smoother and more systematic
non-value added activities are reduced;
• time for searching tools, materials and document
is minimized;
• machine breakdowns are reduced since clean and
well-maintained equipment breaks down less
frequently and it also becomes easier to diagnose
and repair before breakdowns occur,
Accidents and mistakes minimized
Improves responsiveness
For purposes of uniformity here are the following
classroom structuring guidelines:
1. A signboard is posted showing the following
identification the entrance of the room: Grade/Year and
Section occupying the room, name of the teacher
handling the class
2. A framed copy of the class program is displayed on
the door to the classroom at adult-eye-level
3. On the wall (that is, the wall facing the class), the classroom
chalkboard is located
a. properly framed
b. with chalk ledge
c. with curtains
d. installed at a height which is in accordance with the
maximum comfortable reach of the children to the top of the
board