PLANT

WIDE
CONTROL
Totok Ruki Biyanto, Ph.D
PLANTWIDE CONTROL
The plantwide control theory is about choosing
which variables to measure, which variables to
manipulate, which variables to control, and which
links to make between them. Two different ways
to approach this is available, that is a
mathematically oriented approach (control
structure design) and a process oriented
approach.
SKOGESTAD’S PLANTWIDE CONTROL PROCEDURE

• This method includes starting

with the economic objective
of the plant and to design a
control scheme that implements
the optimal operation.
• Skogestad’s method consists
of two parts, a top-down
analysis and a bottom-up
design

Control Hierarchy
 PLANT WIDE CONTROL METHODS
Skogestad Method Luyben Method Proposed Method

Top-Down 1. Objective Function 1. Objective Function

(luyben - exclude
1. Objective Function 2. Identify Degrees of economy)
2. Identify Degrees of Freedom
2. Identify Degrees of
Freedom and 3. Energy Freedom
Important Management
Disturbances System 3. TPM - Where to Set the
Production Rate
3. Primary Controlled 4. TPM - Where to Set (Inventory Control)
Variables the Production Rate
(Inventory Control) 4. Economical Controlled
4. TPM - Where to Set
Variable = Primary –
the Production Rate 5. Quality Control Skogestad = Quality -
(Inventory Control)
6. Inventory Control Luyben
Bottom Up
7. Check Component 5. Process Integration and
5. Regulatory Control Balance Control = Regulatory –
Layer (Secondary Skogestad = Inventory -
Controlled Variables) 8. Control Individual Luyben
Unit Operation
6. Supervisory Control 6. Supervisory Control
Layer 9. Optimization Layer Layer = Control
individual - Luyben
7. Optimization Layer
7. Optimization Layer
PLANTWIDE CONTROL
INTRO COURSE: CONTENTS
Overview of plantwide control (W1)
Plant Model (W2)
Selection of primary controlled variables based on economic : The link
between the optimization (RTO) and the control (MPC; PID) layers
- Degrees of freedom (W3)
- Optimization (W4)
- Self-optimizing control (W5)
- Applications (W5, W6)
- Many examples (W5, W6)
Where to set the production rate and bottleneck (W7)
Design of supervisory control layer
- Decentralized versus centralized (MPC) (W9)
- Design of decentralized controllers: Sequential and independent design (W10)
- Pairing and RGA-analysis (W11)
Case studies (W12-W15)

Book :
Luyben “Plantwide Control Process”
Skogestad “Economic Plantwide Control : Automated controlled variable selection for a
reactor-separator-recycle process”
Gade Pandu “Plantwide Control Recent Developments and Applications”
MEASUREMENT
v2

(BERNOULLI)
P1 P2

v1

h2

h1

Book : Tony R. Kuphaldt

Lesson in Industrial Instrument
 MEASUREMENT
Persamaan Kontinuitas

Persamaan Tekanan Hidrostatis

Persamaan Bernouli pada pipa datar

2
S-CURVE DAN FOPDT
TUNING PID
 TYPICAL INSTRUMENTATION
LOOP
On/Off  PLC

Ball,Valve, Buterfly Valve

, etc
Switch
 TYPICAL INSTRUMENTATION
LOOP
Contimous  PID, Fuzzy
Logic, ANN, GA, Etc.

Globe valve, needle Valve,

Sensor and Cage Valve, Etc
transmitter
STEAM DRUM LEVEL CONTROL
ANALYTICAL CONTROL
TEMPERATURE CONTROL
TANK
PFD
P&ID
CONTOH
APLIKASI PWC

PADA PLANT
DISTILLATION COLOUMN
DISTILLATION COLOUMN
LIQUEFIED PETROLEUM GAS FACILITY(LPGF)
WHRPG
 CAPTURE
Pengumpulan data komponen dan
konfigurasi peralatan

Pemodelan proses

Validasi proses
 REMOVAL UNIT
TEG DEHYDRATION UNIT
COOLED REACTOR
ETHYENE GLYCOL PLANT
HDA PROCESS
TENNESSEE EASTMAN PROCESS
THANK YOU

ANY QUESTIONS?