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AND CERMETS
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Types of Ceramics and Their
Processing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Ceramics Processing Overview
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Ceramics Processing Overview
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Processing Overview for
Traditional Ceramics
Condition of powders and part during (1) preparation of
raw materials, (2) shaping, (3) drying, and (4) firing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Preparation of Raw Materials in
Traditional Ceramics Processing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Comminution
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Crushing
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Jaw Crusher
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Roll Crusher
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Grinding
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Ball Mill
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Roller Mill
Stock is compressed
against flat horizontal
table by rollers riding
on the table surface
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Main Ingredients of
Ceramic Paste
1. Clay
Chemistry = hydrous aluminum silicates
Usually the main ingredient because of ideal
forming characteristics when mixed with water
2. Water
Creates clay-water mixture with good plasticity for
shaping
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Additional Ingredients of
Ceramic Paste
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Shaping Processes
Slip casting
The clay-water mixture is a slurry
Plastic forming methods
The clay is plastic
Semi-dry pressing
The clay is moist but has low plasticity
Dry pressing
The clay is basically dry (less than 5% water) and
has no plasticity
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Slip Casting
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Drain Casting
(1) Slip is poured into mold cavity, (2) water is absorbed into
plaster mold to form a firm layer, (3) excess slip is poured out,
and (4) part is removed from mold
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Overview of Plastic Forming
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Plastic Forming Methods
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Hand Modeling
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Jiggering
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Plastic Pressing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Extrusion
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Semi-dry Pressing
(1) Deposit
moist powder
in die cavity,
(2) press at
high pressure,
and (3) open
die sections
and eject part
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Dry Pressing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Clay Volume vs. Water Content
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Drying
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Firing of Traditional Ceramics
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Processing of New Ceramics
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Preparation of Starting Materials
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Shaping of New Ceramics
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Hot Pressing
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Isostatic Pressing
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Powder Injection Molding (PIM)
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Sintering of New Ceramics
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Finishing Operations for New
Ceramics
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Cemented Carbides
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Binders for Cemented Carbides
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Compaction
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Sintering of WC-Co
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e
Secondary Operations
©2013 John Wiley & Sons, Inc. M P Groover, Principles of Modern Manufacturing 5/e