VIZAG TERMINAL - OVERVIEW

CONSTRUCTED IN 1957 BY BURMA-SHELL AS VIZAG INSTALLATION.

INDIANOIL TOOK OVER THE FACILITIES OF INSTALLATION IN THE YEAR 1969.

TERMINAL IS SPREAD OVER 45 ACRES AREA

TERMINAL OPERATES WITH A TOTAL TANKAGE OF 165118 KL AND HANDLES 11

TYPES OF PETROLEUM PRODUCTS.
VIZAG TERMINAL - MAJOR OPERATIONS

PLTs – HPC
Refinery

TT Loading
TW
&
Loading
Unloading
VIZAG
TERMINAL

Tanker
Bunkering
Unloading
AERIAL VIEW - TERMINAL
 AERIAL VIEW - TANK FARM

WT
AERIAL VIEW - JETTY FACILITIES
 PROJECT BRIEF

Revamping of Facilities at Vizag Terminal for handling Coastal Receipt & developing
Name of Project
Pipeline Station on Paradip – Hyderabad Pipeline.

Approved Project Cost Rs. 355.50 Cr approved by Board in April 2018.

 PESO Approval (Obtained-21.02.2019)

 Environment Clearance (Obtained - 23.02.2019)
Statutory Approvals  Approval for Felling of Trees (Obtained - 05.03.2019)
 Consent to Establish (APPCB) (Obtained - 08.07.2019)

48 Months from the date of receipt of all Statutory Approvals (EC – Feb’ 19)
Completion Time (Project to be taken up in 3 Phases)
Target for Completion– Feb 2023.
 PROPOSED FACILTIES - PHASE I

 DISMANTLING OF 8 NOS. EXISTING CR TANKS.

 ADDITIONAL TANKAGES FOR RECEIPT OF MS/HSD FROM PHPL ( 42000 KL).
 32M DIA X 20 M HT CRVT (14000 KL) – 1 NO. FOR HSD
 32M DIA X 20 M HT IFRVT (14000 KL) - 2 NOS FOR MS
 12 DIA X 9 M HT IFRVT (500 KL ) – 2 NOS FOR TRANSMIX
 SPLITTING OF DYKE NO. 1 & PROVIDING PERIPHERAL ROAD AROUND THE TANK FARM.
 NEW FIRE WATER TANKS (2 x 10000 KL EACH – 28.0 M DIA. X 13.5M HT.) & FIRE PUMP HOUSE .
 NEW QC LABORATORY BUILDING, COMMON CONTROL ROOM FOR MKTG. & P/L FOR AUTOMATION.
 TERMINAL AUTOMATION - PROVIDING TFMS FOR EXISTING 26 NOS TANKS AND NEW 5 NOS TANKS
 AUGMENTATION OF EXISTING ELECTRICAL SYSTEM.
 PHPL PIPELINE RECEIPT/MAIN LINE PUMPING STATION AND ALLIED FACILITIES SHALL BE DEVELOPED BY PIPELINE DIVISION
 PROPOSED FACILTIES - PHASE II

 DISMANTLING OF EXISTING FIRE WATER TANKS & FIRE PUMP HOUSE UPON COMMISSIONING OF NEW HYDRANT PUMP HOUSE .

 CONSTRUCTION OF PMCC ROOM AND WORKSHOP BUILDING AFTER DISMANTLING OF EXISTING WATER TANKS.

 CONSTRUCTIONS OF INTERNAL ROAD AND DRAINS.

 CONSTRUCTION OF NEW EFFLUENT TREATMENT PLANT.

 PROPOSED FACILTIES - PHASE III

 DISMANTLING OF EXISTING 1 X 16 BAYS WO TLF & 1 X 8 BAYS BO TLF ALONG WITH WO/BO PUMP HOUSE.

 CONSTRUCTION OF NEW 1 X 8 BAYS TLF SHED FOR LOADING OF BLACK OIL / ATF / SKO TTs.

 CONSTRUCTION OF NEW BLACK OIL FACILITIES – PL/ PUMP HOUSE/MANIFOLD FOR TT/TW/JETTY OPERATIONS.

 REVAMPING OF EXISTING TW GANTRY FOR LOADING OF BLACK OILS.

 NEW SPRINKLER SYSTEM FOR TW GANTRY.

 ELECTRICAL WORKS FOR TLF AND TW GANTRY.

 TERMINAL AUTOMATION SYSTEM FOR TLF & TW GANTRY OPERATIONS.

PHASE-III WORKS SHALL COMMENCE AFTER COMMISSIONING GRASS ROOT TERMINAL AT ATCHUTAPURAM.
 PROPOSED FACILTIES - OTHERS

 FACILITIES FOR MARPOL GRADE FO 380

 DOCKLINE FOR 3.5 KM FROM OR-1/OR-2 (OIL WHARF JETTY) TO TERMINAL
 BARGE BUNKERING FACILITIES FROM TERMINAL

 DOCKLINE FOR 3.5 KM FOR COASTAL RECEIPT OF MS

 DOCKLINE FOR 3.5 KM AS REPLACEMENT OF EXISTING HSD RECEIPT LINE FROM OR-1/OR-2 JETTY
EXISTING LAYOUT PROPOSED LAYOUT
 9
8
5
4
2
1

7
3

11
10
SN

CIVIL PACKAGE- I

CIVIL PACKAGE -II

MONTH

ELECTRICAL PACKAGE
DESCRIPTION

MISC TENDER PACKAGE

DISMANTLING OF TANKS

MECHANICAL PACKAGE-I

MECHANICAL PACKAGE-II
AUTOMATION PACKAGE - I

AUTOMATION PACKAGE - II

TRAIL RUN & COMMISSIONING

18-Oct
18-Nov
18-Dec
19-Jan
19-Feb
19-Mar
19-Apr
19-May
19-Jun
19-Jul
19-Aug
19-Sep
19-Oct
19-Nov
19-Dec
20-Jan
20-Feb
20-Mar
20-Apr
20-May
20-Jun
20-Jul
20-Aug
20-Sep
20-Oct
20-Nov
20-Dec
21-Jan
21-Feb
21-Mar
PROJECT EXECUTION PLAN

21-Apr
21-May
21-Jun
21-Jul
21-Aug
21-Sep
21-Oct
21-Nov
21-Dec
22-Jan
22-Feb
22-Mar
22-Apr
22-May
22-Jun
22-Jul
22-Aug
22-Sep
22-Oct
22-Nov
22-Dec
23-Jan
23-Feb
 TENDER PACKAGES (PHASE I )
SN TENDER PACKAGE
1 Dismantling Tanks
2 Mechanical - I
3 Civil - I
4 Electrical
5 Automation – I
Activities have been planned for PHPL facilities to be ready by Dec’20.
DESCRIPTION
Dismantling 8 Nos CRV Tanks in Dyke-1
Tankage : MS-2 Nos, HSD- 1No,
Transmix-2 Nos & allied Product & FH
P/L, etc.
Lab Building, Control Room, Dismantling complete contract formalities.
of Godown, Warehouse & other sheds
Sub station works-HT, LT Panels, Power
& Control Cables, Lighting, DG Sets,
etc.
TFMS For Existing and New Tanks.
REMARK
Tanks Dismantled – 3 Nos
Work in Progress – 2 No.
Balance tanks to be handed over.
Test Piles cast on 29/8/19. Load
test planned on 26/9/19. Pile
foundations to commence in 3
shifts from Oct’19.
LOA placed on 3/9/19.Party to
Work to commence by 20/9/19
DED in Progress by M/s PDIL.
Tender Invitation By end Sept ’19.
PT invited. Pre-Bid held on
3/9/19.Technical bid opening on
12/9/19
 TENDER PACKAGES (PHASE II & PHASE III )

SN TENDER PACKAGE DESCRIPTION REMARKS

New Dyke Walls, ETP, PMCC Room,

Work Shop Building, Roads & Drains,
6 Civil - II DED in Progress.
Dismantling of Existing Water Tanks,
Pump House.

Dismantling of WO/ BO TLF Shed / PH,

7 Mechanical - II New TLF Bays/PH, Revamping of TW
Siding for BO Loading.

Phase-III Works shall commence

after Commissioning of Grass
TAS as Per FDR including Integration of
8 Automation - II Root Terminal At Atchutapuram.
TFMS.

9 Miscellaneous Works Balance misc works (if any)

 TENDER INVITATION / FINALISATION-STATUS
SN TENDER PACKAGE TENDER ESTIMATE APPROVAL FOR UPLOADING TENDER INVITATION TENDER OPENING/
(APPROVAL) INVITATION OF IN MITRA (RCC) REMARKS
TENDER

1 MECHANICAL – I 12.03.2019 15.03.2019 15.03.2019 27.03.19 LOA PLACED ON

(TANKAGE - 5 (NOS),INCL 09.07.2019.WIP
FOUNDATION,PRODUCT,
FH PIPELINES, DYKE
2 CIVIL-I (LAB BUILDING, 20.05.2019 1.06.2019 1.06.2019 13.06.19 LOA PLACED ON
CONTROL ROOM, 3/9/19
DISMANTLING WORKS)
3 AUTOMATION I (TFMS 04.07.2019 10.07.2019 12.07.2019 17.08.19 TECH BID OPENING
FOR EXISTING AND NEW ON 12/9/19
TANKS)
4 MECHANICAL-II DED IN PROGRESS
(DISMANTLING OF TLF
SHED / PH, NEW TLF
BAYS/ PH, REVAMPING
OF TW SIDING )
5 CIVIL-II DED IN PROGRESS

6 ELECTRICAL DED IN PROGRESS

7 AUTOMATION II (TAS Incl

Integration of TFMS.
 MATERIAL PROCUREMENT-STATUS

SN MATERIAL
REMARKS

1 STEEL PLATES 1187 Mt Steel Plates Sited

Indent Processed. Part Procurement By Repeat Orders And

2 PRODUCT PIPES Balance By Tender.
Anticipated Receipt Of All Requirement - Mar’20

Indent Processed. Tender Under Invitation By HCC.

3 PRODUCT PUMPS
Anticipated Receipt Of All Requirement - Mar’20

Indent Processed. Tender Under Invitation By HCC.

4 FIRE PUMPS
Anticipated Receipt Of All Requirement - Mar’20

Indent Processed. ROSOV & DBBV Procurement By Repeat

VALVES (ROSOV/DBBV/TOBV/MANUAL
5 Orders And Balance By Tender.
VALVE)
Anticipated Receipt Of All Requirement - Apr’20
Indent By Sep’19.
6 SAFETY ITEMS
Anticipated Receipt Of All Materials - Jul’20
 EXECUTION OF WORKS- STATUS OF ORDERS PLACED

SN ACTIVITY REMARKS
WO DETAILS

PO No. 25813231 dt. 05.02.2019 for Rs.  3 Nos tanks dismantled.(TK 2,5,9)
1 Dismantling of Tanks (8 Nos) 1.72 Cr  2 No WIP (TK 14 & 1 ). Balance
M/s S. Thartius.,Chennai yet to be handed over.

 Site Handed over on 01.08.2019

Mechanical-I :
2
(Tankage & Allied P/L Works)
Civil –I :
3 (Lab Building, Control Room,
Dismantling Works)
 Site grading & Debris removal
PO No. 26032504 dt. 17.07.2019 for Rs.
58.95 Cr commenced.
 Agency for Pile Foundation lined
M/s NRP Projects Pvt. Ltd., Chennai
up
 Test piles Cast on 29/9/19
LOA placed on 06.09.2019 for Rs 9.69 Cr
Work to commence
M/s Vibrant Associates., Bengaluru
DISMANTLING OF TANK NO. 9 (9 M X 9 M)
 CASH FLOW – PLANNING (FY 2019-20)
Fig in Rs. Cr
S. WORK WO

NOV'19

MAR'20
AUG'19

OCT'19
MAY'19

JUN'19
APR'19

DEC'19

JAN'20
JUL'19

FEB'20
SEP'19

TOTAL
NO. VALUE

1 EPCM CONSULTANCY 11.55 0.02 0.02 0.02 0.40 0.02 0.02 0.02 0.40 0.02 0.02 0.04 1.00 2.00

2 DISMANTLING OF TANKS 1.75 - - 0.15 0.15 0.15 0.15 0.30 0.30 0.30 0.20 - - 1.70

3 MECHANICAL - I (PHPL RELATED)* 53.64 - - - - 0.50 0.50 1.00 2.00 2.00 2.00 8.00 10.00 26.00

4 CIVIL - I (PHPL RELATED)* 11.67 - - - - - 0.10 0.25 0.25 0.50 0.50 1.40 1.20 4.20

5 ELECTRICAL - I** 0.50 - - - - - - - - - - 0.10 0.20 0.30

6 AUTOMATION - I** 7.00 - - - - - - - - - - 0.50 1.90 2.40

7 SUPPLY OF STEEL PLATES 7.35 1.40 - - - - - - - - - - - 1.40

8 SUPPLY OF PIPES** 2.00 - - - - - - - - - - 0.50 0.50 1.00

9 SUPPLY OF VALVES** 10.00 - - - - - - - - - - - 5.00 5.00

10 SUPPLY OF PUMPS** 2.00 - - - - - - - - - - - 1.00 1.00

TOTAL 93.46 1.42 0.02 0.17 0.55 0.67 0.77 1.57 2.95 2.82 2.72 10.54 20.80 45.00
* ESTIMATED VALUE. TENDER FLOATED.
**APPROXIMATE VALUE. TENDER YET TO BE FLOATED.
 FINAL LAYOUT – DEVIATIONS FROM OISD GUIDELINES

SN NON CONFORMITY MITIGATION MEASURES

1 CLASS A/B/C STORAGE TANKS CLUBBED IN SAME DYKES FIXED WATER SPRAY SYSTEM CONSIDERED ON ALL TANKS

2 GROUND LEVEL OF EXISTING DYKED ENCLOSURE LOWER THAN THE ADEQUATE WATER DRAINING ARRANGEMENTS WITH PUMPING
SURROUNDING GROUND (DYKES 1A, 1B, 2 & 4 ) ARRANGEMENTS CONSIDERED

3 SEPERATION DISTANCE BETWEEN EXISTING TANKS NOT ADEQUATE FIXED WATER SPRAY & FIXED FOAM SYSTEM CONSIDERED FOR TANKS
(DYKE 1A STORING CLASS A/B PRODUCTS) HVLR MONITORS CONSIDERED

4 SEPERATION DISTANCE BETWEEN TANKS IN THE DYKE 1B STORING FIXED TYPE HVLR MONITORS INSTALLED
CLASS C PRODUCTS NOT ADEQUATE

5 GREEN BELT FOR 33% OF TOTAL LAND AREA NOT AVAILABLE RELAXATION OF THE CONDITION HAS BEEN TAKEN UP WITH SEIAA/ AP
BY OPS DEPARTMENT.

6 DISTANCE BETWEEN RAILWAY SIDING AND FIRE HYRANT LINE 1 M HIGH WALL BIFURCATING FH LINES AND RAILWAY SIDING
PROVIDED

7 EXISTING SPRINKLER SYSTEM ON THE TW GANTRY NOT ADEQUATE RE-DESIGNING OF SPRINKLER SYSTEM CONSIDERED
 CONSTRAINTS & CHALLENGES
• CONSTRAINTS:

 Availability of Sand for Tank Pile Foundations – Restrictions imposed by state Govt

 Movement of Materials to Site- Entry restrictions during day time.

 Positioning of Manpower at Vizag Terminal -( AM(E),Doimukh Project on transfer yet to report)

 Space for Material stacking & fabrication – Scrap disposal to be expediated

• CHALLENGES:

 Project execution in operating terminal which is congested.

 Dismantling of 8 product tanks in existing A/ B class tank dyke.

 Pile Foundations for Tanks and Buildings- Works planned in 3 shifts.

 Fresh concepts in addition to Board approved project (MARPOL & additional MS / HSD Jetty PL), Pipeline connectivity for receipt of HSD thru
PHPL.

 CRZ ,APPCB clearance to be obtained for MARPOL Pipeline from Jetty

 Project Completion dependent on Atchutapuram commissioning.

 Positioning of Materials.