Professional Documents
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1910.119(d)(1)
The Requirements of the
Standard - Hazard Determination
Determine:
1910.119(d)(1)(i)
The Requirements of the Standard
- Develop Toxicity Information
Obtain Toxicity
Information on the
Chemical(s) in the
Process
MSDS are Typical
Resource
You May Need
Other References,
NIOSH Pocket
Guide, ACGIH TLV’s
The Requirements of the Standard
- Develop Toxicity Information
Toxicity
Permissible
Exposure Limits
Physical Data
Reactivity Data
Corrosivity Data
Thermal and
Chemical
Stability Data
Technology of the Process
1910.119(d)(2)
The Requirements of the Standard
- Process Technology
Block flow diagram
or process flow
diagram
Process chemistry
Maximum intended
inventory
Upper and lower
limits
Consequences of
deviations
The Requirements of the
Standard - Process Equipment
Materials of
construction
Piping and instrument
diagrams (P&ID’s)
Electrical classification
Relief system design
Ventilation system
design
Design codes
Material and energy
balances
Safety systems
Block Diagram
P&ID
Equipment in the Process
1910.119(d)(3)
The Requirements of the Standard
- Process Equipment
Now:
Identify Each Piece of
Equipment in the
Covered Process by
P&ID, Block Diagram
and Number Them
Remember - Must
Follow Form
Must be Able to Track
Each Number Through
the Entire Program
Block Diagram
P&ID
Process Equipment
Numbering
Mechanical Integrity
1910.119(j)
The Requirements of the Standard
- Process Equipment
Mechanical Integrity
Certificates
Must be Obtained for
Each Element of the
Process
Must be Marked with
Numbering System
that Follows Form
The Requirements of the Standard
- Process Equipment
Mechanical Integrity
Certificates Can Be:
ASME Certificates
for Vessels
Specification Sheets
Inspection & Testing
1910.119(j)(4)
The Requirements of the Standard
- Process Equipment
Inspection/Testing/
Maintenance
System Must be
Developed to
Perform These
Functions by Part
and Critical System
Must Follow
Manufacturer’s
Recommendations
Must be Able to
Track Equipment
Inspected
Quality Assurance
1910.119(j)(6)
Quality Assurance
Develop Toxicity
Information on Develop information
Chemical in on Technology of the
Process Obtain Mechanical
Covered Process
Integrity Certificates