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Heating trail of Ø40, 400mm cut blank trial conducted on 08/08/19 in MPP 08 Eumuco press line(300 KWh IBH). Total 5 nos.
billets used for supporting Ø38, 205 cut blanks used and following are observations.
Servo pusher mechanism PLC program modified to suitable length and pushing speed
Observed heat variation A to B up to 70°C*. A end more and B end less temperature observed.
* Variation checked by using hand LAND pyrometer.
Temperature recorded 1190°C ~ 1250°C in IBH pyrometer(Reading in Digital display).
Heating cycle time observed 35 sec.
Conclusion:
400mm cut blank possible to heat for sample production by modifying existing sorter conveyor and chute at billet exit
point.
One person to be used to place the cut blanks manually at IBH coil billet entry.
For Mass production new IBH with Dual Coil( Pre heating coil) to be procured for uniform & consistent heating.