Have capability to do Process and Factory Automation

 Plant monitoring system using Mitsubishi / Allen Bradley / Siemens PLC and SCADA
system.
 Automated test equipment using NI CRIO hardware platform and NI LabVIEW
software platform.
 Machine renovation project using Mitsubishi / Allen Bradley / Siemens PLC.
 Calibration of test equipment's – Pressure Sensors, Flow Sensors, precision flow
comparators (Micro motion, Siemens)
 Application screens, Traceability systems and Data logging for testing equipment
with software - Oracle, MX Access
 PC Based Automation for test rigs
 Assembly Machine with Servo DC Nut runners and traceability systems.
 Air Leak Test Machine with ATEQ unit.
 High Pressure Washing Machine with rotary table and angle washing.
 Flushing Machine (Static and Dynamic).
 Flow Measuring Bench with high accuracy flow meters.
 Automated Testing Rigs – Using PLC

• Synchronous / ASynchronous motor through SIEMENS/MITSUBISHI drive on

PROFIBUS communication
• Graphical user interface (Industrial PC – VBA application) through MX Component
• BALLUF RFID – Interface on Serial communication module
• MICROMOTION/SIEMENS flow meters through Modbus communication
 Machine Automation – Using NI

• Using NI LabVIEW system design software, real-time processing and industrial I/O
modules programmed with LabVIEW FPGA to build a custom end-of-line test
system
• Integrated data analysis, extensive hardware integration, automated test
sequence management.
 Traceability Systems & Data Logging

Machine 2 Assy 4 Machine 1 Assy 3 Assy 2 Assy 1

Machine 3

Machine 4 Assy 5 Machine 5 Assy 6 Machine 6 Assy 7 Machine 7

Name plate bar code scanning for pump traceability

Highlights
 Traceability by Barcode Label
 System Interlock to avoid skipping of operation
 Dispatch is possible only after 100% verification of Assembly Conformance
 Packing Label generation is possible only upon Assembly Conformance
ABOUT THE MACHINE:
TECHNOLOGY : “PC BASED AUTOMATION”

Siemens 20 KW servo motor & driver.

Nominal torque 2000 rpm 96Nm.
Control comp & Software : NI components / Lab view
Mass Flow measurement system
Automatic test plan with variable parameters
Data logging frequency with 1 Sec/Samples
Test Pressure control up to 2000 bar
Barcode & server Interface
Quick Fit connector for 2000 Bar.
Pressure Adjustable between 0-5 bar and acc 0.1 bar
Test oil temperature: 40 ±2 ºC
Lub oil temperature: 40 ±2 ºC
Safety systems : Flexi cover
Clamping : Automatic clamping
Filtering: 3 micron
ABOUT THE MACHINE:
TECHNOLOGY : “VISION SYSTEM”
 Clocks the nozzle back leak time (timed pressure
drop or pressure drop for set time).
 To check for seat tightness (wet or dry).
 Built by Aluminum extrusions to meet clean room
requirements.
 PC based data acquisition.
 Wet seat is based on CCD camera 1.3 Mega pixel
(also can be seen visually).
 Haskel intensifiers and zero leak check valve to
build pressure from 0 – 180 bar in 2 secs.
 Testing is based on quality protocol.
 Back leak time display is numerical & graphical.
 Component is given a back illumination for wet
seat testing by a CCD camera for OK and NOT OK.
ABOUT THE MACHINE:
TECHNOLOGY: “CORIOLIS FLOW”
 Flow is measured accurately (r&r within 2ml) using a
mass flow meter which employs CORIOLIS
PRINCIPLE.
 To measure the amount of flow through the nozzle
(valve in / valve out).
 Measures the flow through Nozzle.
 Grades the components according to the flow value.
 Flow is measured by a mass flow meter (0 – 80 LPH).
 Back pressure and DQ options are available.
 Filtration unit ensures trouble free measurement.
 Pressure dampener is used for higher accuracy.

.
ABOUT THE MACHINE:
TECHNOLOGY: “PID CLOSED
LOOP SERVO VALVES”
 Flow is measured by a mass flow meter
based on coriolis principle. Values can be
read with a resolution of 0.1 ml.
 Process pressure is maintained by servo
system within 100 +/- 0.2 bar.
 Druck re- rangable pressure sensors are
used for closed loop feedback.
 Back pressure is regulated by a servo
proportional control valve.
 In line high pressure filtration of 3m –
PALL make is used.
 SS pressure dampener is used to reduce
the pulsations and hence a higher
accuracy of measurement is guaranteed.
 Dynamic alarms and on line trouble
shooting guide.
SOFTWARE USED FOR PROGRAMMING
 GX DEVELOPER / GX WORKS FOR MITSUBISHI PLC
 RS LOGIX FOR ALLEN BARDLEY PLC
 STEP7 FOR SIEMENS PLC
 ELIPSE FOR SCADA APPLICATIONS
 LABEVIEW FOR NATIONAL INSTRUMENTS
 VISUAL BASIC WITH ORACLE FOR PC BASED
APPLICATIONS