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PRESENTATION
Formerly known as
PREFACE
COMPANY HISTORY
INTRODUCTION
JTEKT is a young company, having formed from a merger 10 years ago from its
predecessors, Koyo Seiko and Toyoda Machine Works, who were established in
1921 and 1941 respectively and who each have their own very long history. The
greatest characteristic of JTEKT is that while it is a machine tool manufacturer that
possesses a steering business, driveline business and bearing business, it is also a
parts manufacturer that has its own machine tools and mechatronics division,
making it a company unique within the world. In other words, JTEKT’s greatest
strength is that it has these several businesses that support its growth, and within
these businesses lay numerous No.1 and Only One products. On the other hand,
JTEKT has expanded globally, with over 130 bases established in 27 countries
throughout the world, and even now with roughly 60 percent of sales and three-
fourths of employees from outside of Japan.
PLANT LOCATION
PLANT -2
PLANT - 3
PLANT - 4
CUSTOMERS TO JTEKT
PRODUCTS
Power Rack and Pinion Steering Tilting and Collapsible Column
System Assembly
Universal Joints
Clutch Driven Plates
Cold Forged Steering Studs
Power Re-circulating Ball
Propeller Shafts
Screw Steering System
Cold Forged Ball Studs
Ball Joints
Rear Axle Assemblies
Electrical Power Steering Cold Forged Case/Socket
System
Sub-differential Assemblies
Tie Rod Ends Cold Forged Spiders and
Manual Rack and Pinion Yokes
Steering System Rigid Type Collapsible Column
Assembly
Suspension Components
Warm forged Synchronizer
Rings
CARRIER DIFFERENTIAL ASSEMBLY
WORKING OF
CASE DIFFERENTIAL
During Turning
TYPES OF MANUAL STEERINGS
The input from the steering shaft forms the inner part of a spool-valve
assembly. It also connects to the top end of the torsion bar. The bottom of
the torsion bar connects to the outer part of the spool valve. The torsion bar
also turns the output of the steering gear, connecting to either the pinion gear
or the worm gear depending on which type of steering the car has.
As the bar twists, it rotates the inside of the spool valve relative to the
outside. Since the inner part of the spool valve is also connected to the
steering shaft (and therefore to the steering wheel), the amount of rotation
between the inner and outer parts of the spool valve depends on how much
torque the driver applies to the steering wheel.
When the steering wheel is not being turned, both hydraulic lines provide
the same amount of pressure to the steering gear. But if the spool valve is
turned one way or the other, ports open up to provide high-pressure fluid to
the appropriate line.
DG. NO 3
CAPACITY-1500 KVA
DG. NO 3
CAPACITY-500 KVA
STANDARD OPRATING PROCEDURE (SOP) FOR DG SET
LT PANELS
LOCK OUT TAG OUT (LOTO)
Purpose of lock out tag out : To specify the requirements for control
of unexpected start up of stored energy of equipment during
adjustment , maintenence , cleaning or trial.