ENVIRONMENTAL CLEARANCE

FOR
EXPANSION
IN
POLYESTER RESIN MANUFACTURING UNIT

Of
M/S RUDRAKSH INDUSTRIES,
REVENUE SURVEY NO 266, PLOT NO. 05
SHAPAR- VERAVAL INDUSTRIAL AREA,
RAJKOT-GONDAL NATIONAL HIGHWAY – 8B,
VILLAGE:SHAPAR, TALUKA:KOTDA SANGANI
DISTRICT: RAJKOT
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 HIGHLIGHTS OF PROJECT

 Proposed to Manufacture synthetic Organics Chemicals

 Basic/Organic Chemicals – Polyester Resin 95.00 MT/Months

 Area of Premises – 1191.90 sq. mt. only

 No Additional land will be required.

 Proposed cost of Project – 10.25 lacks.

 Valid consolidated Consents and Authorization up to 07.03.20011 for

existing production.

 No Ecologically Sensitive Area, Historical & Archaeological Place

within 10 Km. from the project site.

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MAP SHOWING PROPOSED LOCATION

3
MAP SHOWING PROPOSED LOCATION

4
MAP SHOWING PROPOSED LOCATION

Owner

Location Shapar
Type of
Load Bearing
Construction
Use of Building

City Shapar

Sr. No. 200

P. No. 5

AREA TABLE

TOTAL PLOT AREA 1191.90 Sq. Mt.

F.S.U.
Floor Prop.BU
B/U
G.F 165.42 165.42

Total 165.42 165.42

F.S.I. USED 165.42/1191.90=0.14<1.50

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Break Up of Area
Area in SQ.MT Total Area
Sr.No Particular
Existing Proposed (in Sq. Mt.)

1. Process Plant 165.42 Nil 165.42

Raw Material &

2. 50.00 Nil 50.00
Product Storage

3. Green Belt 35.00 75 110.00

4. Parking Area 25.00 NA 25.00

Total 275.42 75.00 350.42

5. Undeveloped 841.48

Total 1191.90

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Capital cost of the Project

Cost, Rs. In Lacs

Sr.
Description
No
Existing Proposed Total

1 Land & Site Development 1.50 Nil 1.50

2. Plant & Machineries 3.00 5.75 8.75

3. Laboratory Equipment 0.50 1.00 1.50

4. Building 2.50 3.50 6.00

Total 7.50 10.25 17.75

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Product & By – Products Details

Capacity, MT/Month
Sr. Name of the Product/
No By-Product Existing Proposed Total

Product

1 Polyester Resin 5.00 95.00 100.00

By Product

By Product (NA) Nil Nil Nil

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Manufacturing Process
 Charge DEG,MEG,PG in reactor. Then Charge slowly Phthalic Anhydride and Maleic Anhydride
in proportional quantity in reactor. Now start heating slowly to get slight heating. Exothermic
reactions takes place and get temperature up to 1500 c to 1600 c.

 Then Start cooking process. It will take 4 to 5 hr. Finally to reach temperature at
2090 c .slowly.

 Then Starts vacuum at 2090 c to raise temp 210 0 c to 2300 c Keep vacuum runs maximum for 2
hr. for complete reaction.

 Than start cool the mass from 230 0 c to 190 0 c temp. by cooling water. Then add HQ at 1900 c
and transfer at 1500 c to mix styrene and wax slowly and cool the mass slowly at 300 c by
circulating cooling water. This is our liquid finished product

 The Flow chart of the same is given in the next slide.

 Few quantity of Waste water generated from process during vacuum process. i.e. 4 to 5 %.We will
be provide to collect the waste water in applied energy evaporation pan.

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 PROCESS FLOW DIAGRAM

Maleic Anhydride Phthalic Anhydride

Di ethylene Glycol Reactor Propylene Glycol

Condenser
Heating Evaporation
(1500/1600 C)
pan

Vacuum
(2 Hours)

Cooling
Wax
Styrene Hydra Quinone
Reactor
Add at 150 C 190 C

Cooling
(At R.T at 300 Temp.

Finished Products 10
Details of Raw Materials
Consumption
Consumption, MT/Month
Sr.
Name of Raw Kgs/MT of Total after
No Proposed
Material Product Existing Proposed
. Expansion
Expansion
1. Diethylene Glycol 156 Kgs 0.780 MT 14.82 MT 15.60 MT
2. Propylene Glycol 113 Kgs 0.565 MT 10.74 MT 11.31 MT
3. Maleic Anhydride 147 Kgs 0.735 MT 14.00 MT 14.735 MT
4. Phthalic Anjydride 264 Kgs 1.32 MT 25.10 MT 26.42 MT
5. Hydra Quinone 0.078 Kgs 0.390 Kgs 7.41 Kgs 7.81 Kgs
6. Wax 0.273 Kgs 1.365 Kgs 25.94 Kgs 27.3 Kgs
Mono Ethylene
7. 19.5 Kgs 0.1 MT 1.85 MT 1.95 MT
Glycol
8. Styrene 348 Kgs 1.74 MT 33.06 MT 34.8 MT

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Details of Products & Raw Material
Physical & Total Storage
Name Mode of Storage Package Capacity Chemical (Approximate
composition Quantity)
Products
225/35 Kgs
1 Polyester Resin Liquid 15 MT
(Barrel/Carboys)
Raw Material

1. Diethylene Glycol 200/225 Kg (Barrel) Liquid 4 MT

2. Propylene Glycol 200/225 Kg (Barrel) Liquid 4 MT

3. Maleic Anhydride 25 Kgs (Plastic Bag) Solid 4 MT

4. Phthalic Anjydride 25 Kgs (Plastic Bag) Solid 7 MT

5. Styrene 190 Kgs (Barrel) Liquid 10 MT

6. Hydra Quinone 25 Kgs (Plastic Bags) Solid 50 Kgs

Solid
7. Wax 25 Kgs (Plastic Bags) 50 Kgs

8. Mono Ethylene Glycol 200/220 Kg (Barrel) Liquid 1 MT

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Details of Proposed Reactors / Vessels /
Equipments
Sr.
Equipment Nos. MOC Capacity/Size
No.

1 Reactor 1 S.S 316 1500 Lit

2 Vessel 1 S.S 304 1800 Lit

3 Vacuum Pump 1 Casting/M.S. -

4 Thermic Fluid Heater 1 M.S. 1 Lacs K Cal/hrs

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Details of Resource Consumption For
Proposed Expansion
Sr.
Resource Quantity/Capacity Source
No.
Paschim Vij
1. Electricity 10 HP Company Gujarat
Ltd.
Water
Industrial Procured through
2. ground water or
1.1 KL/day
Domestic from own bore
well.
Fuel
3. L.D.O 120 Lit/day
Diesel (D. G. Set – 30 KVA) 4 Lit/hrs

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Water Consumption

Water Consumption, KL/Day

Sr.No Category Total after

For Proposed
Existing Proposed
Expansion
Expansion
1. Domestic 0.4 0.1 0.5
2. Industrial
a. Process Nil Nil Nil
b. Boiler Nil Nil Nil
c. Cooling 0.1 1.0 1.1
d. Washing Nil Nil Nil
Total Industrial 0.1 1.0 1.1
Total 0.5 1.1 1.6

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Waste Water Generation

Waste Water Consumption, KL/Day

Sr.N Total after
Category For Proposed
o Existing Proposed
Expansion
Expansion
1. Domestic 0.4 0.1 0.5

2. Industrial

a. Process Nil Nil Nil

b. Boiler Nil Nil Nil

c. Cooling Nil Nil Nil

d. Washing Nil Nil Nil

Total Industrial Nil Nil Nil

Total 0.4 0.1 0.5

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 Total Water Balance Diagram after Proposed Expansion
(1.6 KL/day)

Total Industrial Use

1.1 KL/day
Domestic Water
0.5 KL/day

Boiler Cooling Process

Nil 1.1 KL/day Nil To Soak Pit
through
Septic Tank
0.5 KL/day

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Waste Water Management System
 Few quantity of Waste water generated from process during vacuum process.

i.e. 4 to 5 %. The total 100 MT/Day product will be generated only

125 lits to 150 lits/day. We will be provide to collect the waste water in applied

energy evaporation pan and maintain zero discharge from process. There for

our unit will be zero discharge unit.

 Domestic Effluent will be discharged into Soak Pit through Septic Tank.

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Air Pollution Management System
 The Major Source of Air Pollution will be Flue Gas Emission

 Flue Gas Emission:

 The unit will require Thermic Fluid Boiler for heating requirement of
proposed production. The Thermic Fluid Boiler capacity will be 1 lacs Kilo
Cal./ hr.

 The LDO will be used as fuel. The Flue Gas Emission will be well within
GPCB norms and there will not be any need of air pollution control system
for the proposed Thermic Fluid Unit. However we will be provide adequate
stack monitoring facility to measure flue gas emission.

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Details of Flue Gas Stacks

Concentrat
Fuel Consumption
ion of
Sr. Working/ Type of Lit/Day
Unit Pollutants
No. Standby Fuel
E P T

Thermic
120 120
1. Fluid Working LDO/FO Nil -
Lit/day Lit/day
Boiler
Stand by
4.0
2. D.G. Set (In absence of Diesel - - -
Lit/hr
Power Supply)

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 Hazardous Waste Generation
Quantity per month
Type of
Source Category Mode of Disposal
Waste
E P T

Plant & Spent/ Reuse or sale to

5.1 Nil 0.1 Lit 0.1 Lit
Machineries Used Oil Authorized Dealer’s
Discarded
Raw 244 260 Reuse or sale to
Drum & 16 Nos
Material Nos Nos Authorized Dealer’s
Carboys
Handling 33.3
/Storage Discarded
1144 1220 Reuse or sale to
Bags & 76 Nos
Nos Nos Authorized Dealer’s
Liners

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Hazardous Waste Management

Sr. Method of
Source Type of Waste Category
No. Disposal

Plants &
1. Used Oil 5.1
Machineries
Reused or
Raw Material Discarded Drum & sale to
Handling Carboys Authorized
2. 33.3 Dealer
/Storage Discarded Bags &
Liners

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Green Belt
 In order to mitigate the air pollutants and to attenuate the noise generated by the
plant and also to improve the ecology and aesthetics of the area, the unit has
proposed to develop a green belt on @ 110 sq. Mt. area on and around the plant
premises.

 Special care will be taken while planting trees, as regards their type and density.
Adequate nos. of trees of various types like Palm, Kadam, Asopalav, Champa,
Gulmohar, etc. will be planted within premises. The green belt and plantation will be
implemented by the company, helps in controlling air pollution particularly PM and
SO2.

 Special care shall be taken during plantation like tall trees shall be planted on outer
side while small trees or shrubs shall be planted shall be at inner side to form the
wind curtain.

 Green belt is designed to minimize the predicted level of possible air pollutants and to
minimize noise pollution.

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Recurring Cost on EMP

Sr. Recurring Cost, Lacs/Month

No Description Total after
. Existing Proposed
Proposed
1. Environmental Monitoring 0.20 Nil 0.20
2. Occupational Health 0.20 Nil 0.20
3. Green Belt 0.10 0.20 0.30
Statutory compliance and
4.
chartered services
0.50 0.20 0.70

5. Community Welfare 0.40 NA 0.40

Total 1.40 0.40 1.80

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Environmental Impact & Proposed
Mitigative Measures
 There will be no any type of Industrial Effluent Generation during
existing as well as proposed production. Hence our unit is Zero
Discharge Unit for proposed manufacturing process.

 Since LDO will be used as fuel, the Flue Gas Emission will be
well within gaseous emission norms recognized by GPCB.

 There is no any type of process emission during the existing &

proposed manufacturing process.

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Safety Measures Provided
 The personnel protective equipment like hand gloves,
gumboot, goggles, helmet, clothing etc are provided to those
handling hazardous chemicals as per requirement

 All the motors and electric connections are flame proof and
flame proof equipments and fittings are provided for handling
of hazardous chemicals.

 Proper earthing is provided to each tank. Also earthing is taken

care during solvent transfer from tanker into the storage tank.

 Adequate ventilation arrangement has been provided for safe

and better working in the plant as per requirement.

 Fire extinguisher has been provided at prominent places.

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License & Permissions Obtained
Sr. Concerned
Parameter Letter No. Issue Date
No Authority

Consolidated consents &

Authorization No 7940
PC/CCA-RJ-
1. GPCB 24.07.2006
324/25726
(Valid up to 07.03.2011)

Govt. of
2. Company Registration Gujarat DIC, 092428720 04.10.2004
Rajkot

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Environmental Impact & Conclusion

 There will not be any major potential for negative impact on the environment due

to proposed project will be a non-polluting unit i.e. Air/Water and Hazardous

waste, on the contrary, there will be positive impact on the socio-economic

environment since proposed expansion will generate some permanent and

secondary employment and it will increase direct/indirect employment

opportunities. The increasing industrial activity will also boost up the commercial

and economical status of the locality.

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Draft TOR for Scoping of EIA Study
 There will not be any major potential for negative impact on the environment due
to proposed project will be a non –polluted unit in terms of Water, Air and
Hazardous waste. On contrary, there will be positive impact on the socio-
economic environment since proposed expansion will generate some
permanent and secondary employment and it will increase direct/indirect
employment opportunities. The increasing industrial activity will also boost up
the commercial and economical status of the locality.

 The sampling and monitoring information will be collected for one season and
will mention as study period if required. To assess the baseline environmental
quality of the study area following environmental parameters will be taken into
consideration.

 Air Environnent
 Water Environnent
 Soil Environnent
 Land Environnent
 Noise Environnent
 Ecological Environment
 Socio-Economic Environment

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 Parameter
1. AIR ENVIRONMENT
Metrological Wind speed, wind
a) direction, ambient Temperature
and relative humidity
Micro Meteorology Temperature,
rainfall, relative humidity, wind
B) speed, wind direction, solar
radiation, cloud cover,
Environmental Lapse Rate
Ambient Air Quality
C)
SPM, RPM, SO2, NOx
Sampling Location and Frequency
 1 at project site
 Primary data generation (continuous for three
month-through data logger)
 To be validated with secondary data from
nearest IMD location
 Preceding one year for the nearest
meteorological observatory station based at
Rajkot 18.0 km from the project site.
 6 stations selected after reconnaissance survey
of the area and by reviewing the
meteorological data collected for nearest IMD
station
 24 hourly twice a week
 Ambient air monitoring will be carried out as
per method prescribed under IS : 5182 (Part-!
To xx) and methods of air sampling and
analysis published by Ambient Public Health
Association (APHA)
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 Parameter
2.WATER ENVIRONMENT
Parameters for water quality pH, temp. turbidity,
magnesium, hardness, total alkalinity, chloride,
sulphate, nitrate, fluoride, sodium, potassium, salinity,
total nitrogen, total phosphorous, DO, COD, BOD
,phenol, heavy metals
3. SOIL ENVIRONMENT
pH. particle size distribution, texture, pH, Electrical
conductivity, cation exchange capacity, alkali metals,
sodium absorption ration (SAR), Permeability, water
holding capacity, porosity, major anion and cations
4. LAND ENVIRONMENT
Geological, topographical, hydrological features and
drainage (natural) pattern, numbers and area of
villages, villages location, land use like cultivated,
forest, plantation, water bodies, settlements and
infrastructure facilities
Sampling Location and Frequency
 One sample from each of the six
stations once during the study period (
for both ground water and surface water
sources ) preferably in near by villages
of study area.
 One sample from each of the six
stations once during the study period (
soil samples be collected from 1 meter
depth ) preferably in near by villages of
study area.
 Secondary data generation
i.e. census records, top of sheets
and relevant official records
available with govt. agencies.
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 Parameter
5.NOISE ENVIRONMENT
6. ECOLOGICAL ENVIRONMENT
Geological features, forest, wildlife, terrestrial &
aquatic ecology ( i.e. lakes, creeks , marsh,
mangroves, coral ), flora & fauna
7.SOCIO-ECONOMIC ENVIRONMENT
Demographic structure, infrastructure resource base,
economical resources base, health status, morbidity
pattern, water supply cultural and aesthetic
attributes
Sampling Location and Frequency
 6 stations including project site with in
study area
 once during the study period for 60
minutes during daytime and night
time.
 noise monitoring will be carried out as
per IS-4954-1968 and methods
adopted by CPCB.
 Data will be collected from the
secondary sources i.e. census records,
statically hard books, relevant officials
records available with government
offices and forest department,
university and other semi government
offices.
 Secondary data from district census
handbook of district, issued by the
state government.
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THANK

YOU

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