Page 1 PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.

ppt

Training CERROWAL

Operation and Maintenance

of the POLYCOM R High Pressure Grinding Roll

Sociedad Minera Cerro Verde S.A.A.

Training on site
November 26th to 29th 2007
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Training CERROWAL
Introduction
History of the company POLYSIUS

Sociedad Minera Cerro Verde S.A.A.

Training on site
November 26th to 29th 2007
Page 3 PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.ppt

Introduction

• Short overview about POLYSIUS´s history

• The company today

POLYSIUS within the ThyssenKrupp group
Overview of the POLYSIUS group
Today´s worldwide main activities of the POLYSIUS group
References
Service Activities (selection)
 Page 4 PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.ppt

Short overview about POLYSIUS´s history

1859 Gottfried Polysius had opened

a machine shop in Dessau
1870 The G. Polysius iron foundry and
engineering works were founded by him
1890 100th contract of a milling
system
Gottfried Polysius 1898 First Polysius rotary kiln in Europe

1907 Sale of a complete cement

plant to Egypt
1908 More than 150 Polysius
rotary kilns in operation,
Construction of a cement plant
in China
1929 First LEPOL kiln in operation
G. Polysius iron foundry and engineering works
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Short overview about POLYSIUS´s history

1946 Firm reopened in Beckum
as Westpol Ltd.
1949 Change of corporate name to
Polysius GmbH
1971 Take-over of Polysius AG
controlling capital by Fried. Krupp GmbH
1979 Name changed to Krupp Polysius AG
1985 Introduction of POLYCOM
Polysius Beckum, 1959 high-pressure grinding roll

1992 Merger of Fried. Krupp GmbH and Hoesch AG

1999 Merger with the Thyssen Group to
form ThyssenKrupp AG
2001 Krupp Polysius became a part of
ThyssenKrupp Technologies
2002 Name changed to POLYSIUS AG
2004 Polysius awarded major order from Saudi-Arabia
2006 Polysius acquired Maerz Ofenbau (shaft-kilns
for limestone) Polysius Beckum, today
Page 6 PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.ppt

The company today

POLYSIUS within the ThyssenKrupp Group

ThyssenKrupp
Sales: €47.1 billion • Employees: 187,600

Steel Stainless Technologies Elevator Services

Sales: Sales: Sales: Sales: Sales:

€10.7 €6.4 billion €14.1 €4.3 billion €14.2
billion Employees: billion Employees billion
Employees: 12,200 Employees : Employees
30,600 : 36,200 :
66,900 40,200

Steel Capital Goods Services

Sales 2005/06; Employees 30. Sep. 2006; rounded; note: Technologies und Automotive figures accumulated
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The company today

POLYSIUS within the ThyssenKrupp Group
ThyssenKrupp Technologies
Sales: €12.7 billion Employees: 62,300
Plant Mechanical Automotive Marine
Technology Components Solutions Systems

Sales: €2.3 billion Sales: €4.1 billion Sales: €4.4 billion Sales: €2.1 billion
Employees: 7,500 Empolyees: 23,900 Employees: 22,200 Employees: 8,900
Uhde Presta Presta Surface Vessel
Camshafts Steering
TKMCL/ Bilstein Submarine
Polysius Gerlach Suspension
Präzisions- Drauz Marine Services
Fördertechnik schmiede Nothelfer
Aggregatmon-
Waupaca tage (Krause)
TKA Sales &
Technical Center
Rothe Erde

Berco

Transrapid
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The company today

Overview of the POLYSIUS group

POLCOT
POLBECK
POLMED
MAERZ
POLAT POLDRID
POLSHAN
POLMEX POLINDIA

POLASIA POLMAS

POLBRAS
POLBUEN POLJOB POLAUS
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The company today

Overview of the POLYSIUS group
Employees Market territory
Polysius, Beckum 1.052 worldwide activities
Polysius, Aix en Provence 151 France/Marocco/Tunisia
Polysius, Madrid 33 Spain
Polysius, Ascot 7 Great Britain/Ireland
Maerz Ofenbau, Zürich 50 Lime- a. sintering techn. worldwide
Polysius, Johannesburg 30 South Africa/South African countr.
Polysius, Atlanta 74 USA/Canada
Polysius, Mexico 74 Latin America
Polysius, Buenos Aires 8 Argentina
Polysius, Sao Paulo 39 Brasil
Polysius, Australia 3 Australia
Polysius, India 119 India
Polysius, Singapore 13 South-East Asia
Polysius, Malaysia 12 South-East Asia
Polysius, Shanghai 16 China
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The company today

Overview of the POLYSIUS group
01/02 02/03 03/04 04/05 05/06

1000 MM Euro
911
900 867
783 785 765
800
700
593
600 567
541
515 505
500 439 433 423
385 407
400
300
200
100
0
Orders received Turnover Orders on hand
US GAAP
Status: 12/06
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The company today

Current main activities of the Polysius Group all around the world

3300 t/d
3300 t/d
6000 t/d
900 t/d 3400 t/d
1500 t/d 3400 t/d
2200 t/d 3500 t/d
6000 t/d 8500 t/d
2700 t/d 4000 t/d
2700 t/d 2100 t/d 6000 t/d
2700 t/d 7500 t/d 5500 t/d
3000 t/d 4000 t/d
3300 t/d
5000 t/d 2500 t/d
5000 t/d 1200 t/d
7500 t/d 4500 t/d
4500 t/d 7200 t/d 1200 t/d
3500 t/d 7000 t/d
10000 t/d
2000 t/d Commissioning 3000 t/d
Site
New orders
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The company today

References on pyroprocessing sector
Kilns/Preheaters Cement Cement Cement
Others * Total
since 1950 New installationsConversions Total

DOPOL®/PREPOL®- AT 220 70 290 8 298

DOPOL®/PREPOL®- AS 75 42 117 117

PREPOL®- MSC-CC 45 14 59 59

Others 298 92 390 176 578

LEPOL®/GEPOL®/without preheater

POLCAL® 8 8

*e.g: Lime, Gypsum, Refractories, Iron ore, Non-fer. metals

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The company today

References on grinding technology sector
Cement Cement Coal Iron ore Other * Total
raw mat. materials

Tube and
532 769 163 86 430 1.980
autogenous mills
Roller mills 151 9 129 29 318

High-pressure grind- 21 154 4 13 73 264

ing rolls POLYCOM®
Mills since 1950

High-efficiency 160 362 129 2 87 740

separators SEPOL®
Separators since 1985

*e.g: Blast furnace slag, Thomas slag, Bauxite, Magnesite, Copper ore, Gold ore, Nickel ore, Gravel
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The company today

References for automation
systems

POLAB® Laboratory automation 313

POLCID® Process control 173

POLEXPERT® KCE Expert system for kiln control / KCS 47

POLEXPERT® MCE Expert system for mill control 42

Systems since 1966

Page 15 PartschW 20 Nov 2007 I:\Daten\PartschW\Training\POLYCOM\Presentation\0 Introduction Polysius-history.ppt

The company today

Service activities (selection)
Spare parts
Purchasing, delivery and installation of
Research & Development spare parts,
Semi-industrial tests, Special designing of components,
Deposit exploration & Customer advice,
laboratory tests, Further development of spare parts etc.
Industrial measurements for plant
optimisation

Automation
Modification of application software
for POLCID, POLAB and POLEXPERT,
Service contracts,
Installation of spare parts,
Upgrading of hardware and software,
Consultation for projects etc.
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The company today

Service activities (selection)
Plant services - Academy
Customer personnel training,
Seminars and technical lectures
Plant services
Assembly and commissioning of
new plants and conversions,
Repairs, inspection,
Problem elimination (Trouble Shooting),
Installation of spare parts,
Grinding of supporting rollers and tyres,
POLSCAN® kiln geometry measurement,
Refurbishment of tube mills etc.
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