Professional Documents
Culture Documents
ASSIGNMENT 2
SUBMITTED BY
AASTHA MAHAJAN
4/11
QUESTION: Sketch and discuss the components, methods of fabrication,
and assembly of a steel skeleton frame, for tall buildings.
Connections can be classified according to the types of loads they transmit, and the
scale of those loads. A compressive load, for example, might be carried in several
different ways, by direct compression between members, by welding between
members, or by using bolted splice plates. In some cases, an equal tensile load in the
same member could only be carried by welding.
A shear connection at the end of a simply-supported beam needs a different type of
connection from tension and compression members, and if the same beam is not
simply-supported but 'continuous' another type of connection capable of
transmitting moments as well as shear forces is required.
The scale of the load and the size of the member can be important. For very large
forces, even very thick plates may be inadequate and an alternative connection
detail must be devised.
The special processes that many fabrication shops develop or invest in, based on
their customers’ needs and their expertise are as follows:
• Casting
• Chipping
• Extrusion
• Forging
• Heat Treatment
• Hydroforming
• Plastic Welding
• Powder Coating
• Powder Metallurgy
• Welding
Raw Materials:
Standard raw materials used by metal fabricators are;
i. plate metal
ii. formed and expanded metal
iii. tube stock,
iv. welding wire/welding rod
v. Casting
Machining:
Machining is the process of removing unwanted
material from the block of metal to get the desire
shape. Machining is a trade, in and of itself,
although Fab shops will generally entail a limited
machining capability including; metal lathes,
mills, magnetic based drills, along with other
portable metal working tools.
Welding:
Welding is the main focus of steel
fabrication. The formed and machined parts
will be assembled and tack welded into
place then re-checked for accuracy. A
fixture may be used to locate parts for
welding if multiple weldments have been
ordered.
Special precautions may be needed to prevent warping of the weldment due to
heat. These may include re-designing the weldment to use less weld, welding in a
staggered fashion, using a stout fixture, covering the weldment in sand during
cooling, and straightening operations after welding.
Final assembly:
After the weldment has cooled it is generally sand blasted, primed and painted. Any
additional manufacturing specified by the customer is then completed. The finished
product is then inspected and furnished.
CONSTRUCTION:
The erection of structural steelwork consists of the assembly of steel components into a
frame on site. The processes involve lifting and placing components into position, then
connecting them together. Generally this is achieved through bolting but sometimes
site welding is used. The assembled frame needs to be aligned before bolting up is
completed, and the structure handed over to the principal contractor.
Often the ability to complete these processes safely, quickly and economically is
influenced significantly by early decisions made during design long before erection
commences. It is important that designers clearly understand the impact that their
decisions can have; "build-ability" is a valid design objective.
Good site co-ordination will facilitate a smooth running project. Adequate access is
required by the steelwork contractor for steel transportation, unloading and erection,
both on the site as well as on surrounding or adjacent access roads. The provision of
well-prepared level ground that is able to take the requisite wheel loads is essential.
Use of the BCSA Safe Site Handover Certificate will assist in meeting these
requirements, thus reducing the risk of accidents and delays due to poor and unsafe
site conditions.
ERECTION TECHNIQUES:
Cranes and MEWPs (Mobile Elevating Work Platforms) are predominantly used for the
erection of structural steelwork for buildings and bridges, although other techniques
are sometimes used for steel bridge construction. Generally, cranes may be divided
into two broad categories, mobile and non-mobile. The first category includes truck
mounted cranes, crawler cranes and all-terrain cranes, whilst the second category
primarily covers tower cranes.
MEWPs are used to access the steelwork during erection, i.e. to bolt-up the pieces
being lifted in by the crane. However, the MEWPs themselves can be used both on
the ground or on the partly erected steelwork to erect lighter steel elements directly
provided special measures are taken to support the MEWP (e.g. steel sections to act
as rails supported on the partly erected steel). Also the steelwork will need to be
checked that it can support the weight of the MEWP.
PLANNING FOR CONSTRUCTION:
To achieve the client’s aspirations on cost, programme and quality, planning for
construction should start at the very beginning of the design process. Such planning
should consider the construction sequence, the design factors that affect build-
ability, and site practice in terms of typical erection plant.
CONSTRUCTION SEQUENCE:
A separate article on Health and Safety includes a section that identifies the design
decisions that affect the erection method statement development. In design and
planning context, there are three planning factors that affect the build-ability:
• Practical erection sequence: The location of bracing systems or other means of
maintaining structural equilibrium are crucial here.
• Simplicity of assembly: Simply-assembled connections are the main factors here.
• Logical trade sequences: This will affect how development of the master contract
programme as the Pre-tender H&S plan metamorphoses into the Construction H&S
Plan.
STEEL ERECTION:
Steel erection essentially consists of four main tasks:
• Establishing that the foundations are suitable and safe for erection to commence.
• Lifting and placing components into position, generally using cranes but
sometimes by jacking. To secure components in place bolted connections will be
made, but will not yet be fully tightened. Bracings may similarly not be fully
secured.
• Aligning the structure, principally by checking that column bases are lined and
level and columns are plumb. Packing in beam-to-column connections may need
to be changed to allow column plumb to be adjusted.
• Bolting-up which means completing all the bolted connections to secure and
impart rigidity to the frame.
TOLERANCES:
Tolerances on frame and member geometry are specified in order to ensure that the
‘as built’ frame geometry complies with the designer’s assumptions.
SITE BOLTING:
Site connections should generally be bolted, as it is faster, less susceptible to poor
weather conditions, and has less onerous access and inspection requirements than
site welding.
Items of temporary works that are integral to the permanent steelwork can include:
• Bracing members and connections required for stability during erection or deck
concreting
• Lifting attachments for individual members, or assemblies (e.g. welded or bolted
lifting lugs, drilled holes for eyebolts or cleats)
• Drilled holes for structural restraint prior to fixing bearings
• Steel guides and cleats to aid alignment, fairing and securing of connections for
welding
• Drilled holes or welded attachments for securing personnel access, edge
protection, and fall arrest systems
• Bolted or welded brackets for subsequent works including false-work.
QUESTION: Sketch and discuss the components, methods of fabrication,
and assembly of the superstructure of the case study example of the
tall building chosen before.
The composite structural system for SWFC was
designed to resist typhoon winds and earthquake
forces and accommodate poor soil conditions
while providing a very slender tower to be fully
occupied for office and hotel uses. Reinforced
concrete, structural steel and the combined use of
structural steel and RCC (composite) members are
used for the structural system. Reinforced
concrete, with its excellent mass, strength, stiffness
and damping characteristics, combined with
strength, speed of construction, long span
capabilities, and lightweight characteristics of
structural steel are used in SWFC. The structural
system for the Tower utilize local materials and
labor expertise related to reinforced concrete,
traditionally preferred for buildings in Shanghai.
Reinforced concrete is strategically placed to
utilize its excellent compression characteristics
while structural steel is used for extreme tension
conditions.
Loads in the Tower are optimally controlled to
distribute forces correctly and efficiently.
Optimizing form and function was paramount to the design, integrating the
structure, mechanical systems, and exterior envelope in a modular system that
repeats every 13 floors to facilitate the fabrication and installation of components,
and, in turn, reduce construction time, material waste, and structural inefficiencies.
The purity of the tower’s design belies the inherent complexity of the various building
systems within, and is readily adaptable to the changing programmatic
requirements that often arise during the long timeline of such a large project, as well
as to the changing needs of building users.
The supporting structure of the skyscraper consists of a central reinforced concrete
core and a massive framework of steel columns and girders.
MATERIAL PROPERTIES:
The structural solution to the Shanghai World
financial Center illustrates that even with
moderately high strength concrete
compressive strengths, reinforced concrete
is an effective solution to ultra tall structures.
The advantages of concrete pumping
technologies related to pumping volumes
and pumping heights and advanced self-
climbing forming systems have made
concrete a strong competitor to structural
steel when considering the construction of
such towers. Reinforced concrete provides
excellent structural behavior characteristics
when subjects to extreme wind loadings.
The inherent, passive structural
characteristics of reinforced concrete
provides excellent dynamic properties,
reducing building accelerations, and
therefore minimizing occupant perception.
The floor system carries the gravity loads during and after construction. It should be
able to accommodate the heating, ventilating and air conditioning systems, and
have built in fire resistance properties. These could be classified as two-way
systems, one-way systems and beam and slab systems. Two -way systems include
flat plates supported by columns, flat slabs supported by columns with capitals or
drop panels. Large shears and moments will be carried by the latter. Slabs of
constant thickness are also used. Slabs with waffles are also used. Two-way joists
are also used. One-way systems include following -slabs of constant thickness, with
spans of 3m to 8m. Closely spaced joists could also be used. Beam and slab
systems use beams spaced of 1m to 4m.Lattice floor joists and girders are useful to
have ductwork inside of them.
An advantage achieved with steel floor systems, is greater spans resulting in fewer
columns required for support, and in turn fewer footings reducing overall costs.
The steel flooring is an attractive solution for commercial applications. Open web
steel joists are light weight and easy to install. A 28 in.-32” deep open web steel joist
is typically used for 32 ft span with 4 – 6 ft spacing. Metal decking is generally used
to form a 2”-4” thick composite slab. The utilities can pass through the joist openings,
saving the height needed for the utilities. However, as steel prices continue to climb,
these systems become less attractive. Also, a false ceiling is required to cover the
unattractive framing system, resulting in a large total floor height.
The span of a joist girder shall not exceed 24 times its depth. Joist girders have been
designed to allow for a growing need for deeper/longer spans with primary
structural members (depths of 20" to 120" and span lengths to 120 feet).
Composite Floor Systems
A structural member composed of two or more dissimilar materials joined together
to act as a unit.
• Create a thin highly effective composite floor capable of spans up to 11m.
• Provide a superior fast track solution to the construction industry.
• Allows maximum architectural design freedom
• Easy to install using only 7 components
QUESTION: Explain in detail with the help of sketches the various types
of façade technologies, with respect to materials, fabrication,
installation, in the case study example.
Façade systems comprise the structural elements that provide lateral and vertical
resistance to wind and other actions, and the building envelope elements that
provide the weather resistance and thermal, acoustic and fire resisting properties.
The types of façade system that are used depends on the type and scale of the
building and on local planning requirements that may affect the building’s
appearance in relation to its neighbors.
The building façade is required to perform a thermal insulating function which is
becoming increasingly onerous under the pressure to reduce energy consumption and
CO2 emissions. The building envelope also provides acoustic separation between the
external and internal environments. In general, a building envelope constructed of
more massive elements (e.g. masonry or pre-cast concrete) provides
better acoustic separation.
FAÇADE FUNCTIONS:
The building façade provides the separation between the inside and the outside
environments but is also required to provide acceptable light levels and a visual
connection with the outside in the form of views out of the building. The façade may
also be required to provide the building user with openable windows for ventilation.
The separating functions include:
• Weather tightness including elimination of water ingress and control of air
permeability and resistance to wind actions.
• Insulation (both thermal and acoustic).
• Control of solar gain and ultraviolet radiation and the management of views into the
building.
• The building façade also provides the owner and the architect with a canvas on
which to create an image representing the owner’s business, ideals or outlook.
The façade of the building, its structure and its mechanical systems are seamlessly
integrated and arranged in modules that are repeated every 13 floors, which has
greatly facilitated the manufacture and installation of the relevant components
and so cut construction times, wastage of materials and structural inefficiencies. Its
most distinctive feature is the roughly 50-metre wide portal created in the topmost
floors, which helps reduce the stresses of wind pressure acting on the building at its
summit.
Glass is the dominating material in modern day architecture which places optical
emphases and provides for numerous technical functions. Today, the glass industry
offers glazing with individual technical features that can be used for heat, solar, or
sound protection, as design components, safety glass, or as a part of solar
systems. The main focus in building is usually on saving energy, especially in these
challenging times of increasing prices for energy and raw materials. The strong
differentiation between the technical functions in turn makes individual
consultation even more important. Glass is preferred as a building material as it
reduces the overall weight of the building and is easy to complete.
“Glass for the facade means visual lightness, elegance and contemporary feel
and ensures plenty of natural light. While building designers are using larger and
larger areas of glass in facades, though this does not exactly promote energy
efficiency, they are trying to build it as sustainably as possible,” is the say of many
architects world wide.
CURTAIN WALLING:
Curtain walling is the generic name given to metallic lightweight cladding or glazed
cladding systems that are directly supported by a structural frame. In some cases, a
stone veneer or large tiled fascia may be attached to give the appearance of a more
monolithic cladding system.
Curtain wall systems are an assembly of factory-made components which are either
made up into panels in the factory and the interlocking units brought to site and
installed (unitized curtain walling) or brought to site as components and assembled on
the building (stick curtain walling). Stick curtain walling is more often used on low-rise
buildings and in relatively small areas because external access is required to the
building elevations, e.g. from scaffolding or wall-climbing work platforms. Unitised
curtain walling can be designed to be installed without using the main crane and this
method is favored on high-rise buildings.
INSTALLATION METHODS:
• STICK SYSTEMS:
The vast majority of curtain walls are installed long pieces (referred to as sticks)
between floors vertically and between vertical members horizontally.
• LADDER SYSTEMS:
Very similar to a Stick system a ladder system has mullions which can be split and then
either clipped, or screwed together consisting of a half box and plate, this allows
sections of curtain wall to be fabricated in shop effectively reducing the time spent
installing the system on site. The drawback of using such a system is reduced structural
performance and visible joint lines down the length of each mullion.
• UNITISED SYSTEMS:
Unitized curtain walls entail factory fabrication and assembly of panels and may
include factory glazing. These completed units are hung on the building structure to
form the building enclosure. Unitized curtain wall has the advantages of: speed; lower
field installation costs; and quality control within an interior climate controlled
environment.
• RAINSCREEN PRINCIPLE:
A common feature in curtain wall technology, the rainscreen principle theorizes that
equilibrium of air pressure between the outside and inside of the "rainscreen" prevents
water penetration into the building itself. The glazing rebate is ventilated to the exterior
so that the pressure on the inner and outer sides of the exterior gasket is the same.
When the pressure is equal across this gasket water cannot be drawn through joints or
defects in the gasket.